C-2151653 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

8
THIS DRAWING IS UNPUBLISHED.
C ^{COPYRIGHT 20}
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER
REVISION
7
20
DESCRIPTION
2151653 -1
A
FINE CRIMP HEIGHT ADJUST
6
FEED TYPE
MECHANICAL
2151653 -2
A
FINE CRIMP HEIGHT ADJUST
PNEUMATIC
2151653 -5
A
FINE CRIMP HEIGHT ADJUST
SERVO
LATCH PLATE ₄
D
2151653 -6
A
NON-CRIMP HEIGHT ADJUST
SERVO
4 ^{LATCH PLATE} 12
2151653 -7
A
7- 2151653 -7
A
FINE CRIMP HEIGHT ADJUST
CRIMP TOOLING KIT
NONE
-
APPLICATOR DATA
CRIMP
SIZE
WIRE 2.97 mm [.117]
INSUL 4.06 mm [.160]
APPLICATOR INSTRUCTIONS
408-10389
TYPE
F
F
TERMINAL DATA: MTA TERMINAL
MTA CRIMP SPECIFICATION
TERMINAL NAME: _{POWER TERMINAL UNI F630 WITH CLI[P}
WIRE STRIP LENGTH
5.10-5.90 mm [.201-.232 IN]
TERMINAL
APPLICATION
C ^{SPECIFICATION}
B0-018.003A
-
INSULATION DIAMETER RANGE
n ^{2.30-3.30 mm [.091-.130 IN]}
-
-
-
-
TERMINALS APPLIED
TE TERMINAL
1572157-1
C1__DWG_PN_1_0
MTA TERMINAL
C1__DWG_PN_2_0
C1__DWG_PN_1_1
17.07930/10
C1__DWG_PN_2_1
TE TERMINAL
C1__DWG_PN_3_0
MTA TERMINAL
C1__DWG_PN_4_0
WIRE
SIZE
3.00mm2
2.50mm2
2.00mm2
CRIMP HEIGHT
mm [INCH]
2.00+/-0.05 [.079+/-.002] ^{W1__DWG_WGAUGE_1}
1.90+/-0.05 [.075+/-.002] ^{W1__DWG_WGAUGE_2}
1.80+/-0.05 [.071+/-.002] ^{W1__DWG_WGAUGE_3}
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
5.8
W1__DWG_CRIMP_HT_2
6.7
W1__DWG_CRIMP_HT_3
7.9
9
W1__FA_SETTING_1
W1__FA_SETTING_2
W1__FA_SETTING_3
1 _{RECOMMENDED SPARE PARTS}
2 _{GREASE BEARING SURFACES LIGHTLY}
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
B
SHEET SUPPLIED WITH THE APPLICATOR.
4 _{APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT}
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-
SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6 _{APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 50.}
7 _{GREASE THREADS, GROOVE AND O-RING ON ITEMS 35}
& 252.
8 _{MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY}
ACTUATE THE COUNTER.
9 _{CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE}
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
10 _{SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET}
FOR ADDITIONAL INFORMATION.
11 _{TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,}
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
A
12 _{WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR}
USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM
WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT
13 _{MOVE DOWEL PIN IN MECHANICAL FEED ASSEMBLY TO HOLE CLOSEST TO}
CAM ROLLER.
2151653 -4
2151653 -4
2151653 -5
2151653 -6
AMP 4805 REV 31MAR2000
CONVERT TO
5
4
APPLICATOR STYLE CONVERSION CHART
PART NUMBERS REQUIRED
3
2
1
LOC
DIST
SET UP GAUGE
2119599-1
A 66
P
LTR
A
RELEASED
REVISIONS
DESCRIPTION
DATE
19JUL2012
DWN
APVD
RW TE
PNEUMATIC FEED
2119950-1 1338685-1
5-18022-5
2119641-1 2119799-1
2063440-1
SERVO LATCH PLATE
2119951-1
-
8- 2151653 -5 1901094-3
-
2168400-6 (QUANTITY 2)
SMART APPLICATOR
2161326-1
-
8- 2151653 -4
-
-
-
- 1 1 1 1 1 1901680-2 GUIDE PIN,HOLDDOWN
MECHANICAL FEED
2119949-1 1338685-1
5-18022-5
2119653-1
-
-
----2-
21045-3 RING, RETAIN, EXTERN, 3/16 CRESCENT
-11111
994969-1 MAGNET, RARE EARTH HIGH ENERGY
SERVO LATCH PLATE
2119951-1
-
8- 2151653 -5 1901094-3
-
2168400-6 (QUANTITY 2)
- REF REF REF REF REF 994970-2 COUNTER, MAGNETIC
SMART APPLICATOR
2161326-1
-
8- 2151653 -4
-
-
-
----1-
240638-1 SPRING, FEED FINGER
MECHANICAL FEED
2119949-1 1338685-1
5-18022-5
2119653-1
-
-
- - - - 1 - 3-23627-7 PIN, RETAIN, GRVD, 3/16 X .854
-
1
1901680-2
174
-
2
21045-3
172
-
1
994969-1_GATD
166
-
1
COUNTER_994970
164
-
1
240638
163
-
1
3-23627-7
137
PNEUMATIC FEED
2119950-1 1338685-1
5-18022-5
2119641-1 2119799-1
2063440-1
- - - - 1 - 2119799-1 HOLDER,FEED FINGER, AF
-
1
2119799
136
-
-
-
-
-
-
-
-
-
-
-
-
-
- - REF REF - - SEE NOTE 4 MEMORY CHIP, PROGRAMMED
-
- - 1 1 - - 1633743-1 SERVO FEED LATCH ASM
-
1
1901689_EMPTY_OCEAN_SF
135
..
1
1633743-1
133
D
-
-
-
-
-
-
-
-
-
-
-
-
-
- 1 1 1 1 1 1-18028-2 WASHER, FLAT, REG M4
-
- 1 1 1 1 1 1-690438-0 FRONT STRIP GUIDE
- 2 2 2 2 2 2168083-1 SCR, SKT HD CAP, RoHS, M3 X 8.0
-
1
1-18028-2
119
-
1
1-690438-0
96
-
2
2168083-1
95
- 1 1 1 1 1 1-455888-6 SPACER, CRIMPER
-
1
1-455888-6
82
- 1 1 1 1 1 2-455888-4 SPACER, CRIMPER
-
1
2-455888-4
81
- 2 2 2 2 2 2168083-1 SCR, SKT HD CAP, RoHS, M3 X 8.0
-
2
2168083-1
79
- 1 1 1 1 1 1633782-3 FENCE
-
1
1633782-3
78
-11111
22278-8 SPRING, COMPRESSION
-
1
SIMP_22278-8
77
-11111
455888-1 SPACER, CRIMPER
-
1
455888-1
75
-11111
854769-4 HOLDER, INS
-
1
854769-4
74
- 1 1 1 1 1 2119956-1 DOCUMENTATION PACKAGE
-
1
2119956-1
71
- 1 1 1 1 1 2119791-5 DEPRESSOR, WIRE
-
1
2119791-5
70
- 1 1 1 1 1 2119943-1 WASHER, SPACER
-
1
2119943-1
69
- 1 - - 1 1 2119740-1 TAG,IDENTIFICATION
-
1
2119740-1
67
- 2 2 2 2 2 2168078-1 SCREW, DRIVE, RH, RoHS
-
2
2168078-1
66
- 1 - 1 1 1 2119793-1 LIMITER, ADJUSTMENT BOLT
-
1
2119793
63
-3-333
992763-5 SCR, SET, SOC, CONE POINT, M3 x 4.0
-
3
992763-5
62
- 2 2 2 2 2 2-18032-5 SCR, SET, FLT POINT M5 X 20.0
-
2
2-18032-5
61
- 1 1 1 1 1 2079383-4 SCR, BHSC, RoHS (M4 X 8)
-
1
2079383-4
60
- - - - 1 1 5-18022-5 SCR, HEX HD CAP, M4 X 6.0
-
1
5-18022-5
59
-11111
----11
21028-2 PIN, SLOTTED SPRING .062 X .250
1338685-1 PAWL, FEED
-
1
21028-2
58
-
1
1338685-1
56
C
- 4 4 4 4 4 2168400-1 SHCS, LOW HEAD, RoHS, M4 X 12
-
4
2168400-1
54
- 1 1 1 1 1 1-5018030-0 NUT, HEX, REG, RoHS, M3.5
-
1
1-5018030-0
52
- 1 1 1 1 1 1901681-1 HOLDDOWN, TERMINAL
-
1
1901681-1
51
- 1 1 1 1 1 2-1752354-3 STANDOFF,HOLD-DOWN
-
1
2-1752354-3
50
----12
18023-9 SCR, SKT HD CAP M4 X 6.0
-
3
18023-9
49
- - - - - 1 2119652-1 FEED CAM, PRE FEED
-
1
2119652
48
- - - - - 1 2119653-1 FEED CAM, POST FEED
-
1
2119653
47
- 1 1 1 1 1 2119656-9 APPLICATOR BASIC ASSEMBLY, SF
-
1
2119656-9
46
- 1 - 1 1 1 2161311-1 RAM, STEPPED, AMP STYLE, SIDE FEED
-
1
2161311
44
- 1 1 1 1 1 2079383-7 SCR, BHSC, RoHS (M8 X 25)
-
1
2079383-7
41
- 1 - 1 1 1 2119645-1 DISC, NUMBERED FA WIRE ADJUSTMENT
-
1
2119645
40
- 1 - 1 1 1 2119957-1 APPLICATOR SHIM PACK
-
1
2119957-1
39
- 1 1 1 1 1 2119644-1 RAM WASHER, PRECISION
-
1
2119644-1
38
*WARNING
- 1 1 1 1 1 2119085-1 FA HEAD, ATLANTIC STYLE
-
1
2119085
37
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
- 1 - 1 1 1 2119092-1 BOLT, ADJUSTMENT
- 1 1 1 1 1 1752356-1 SUPPORT, TERMINAL
- 2 2 2 2 2 2079383-5 SCR, BHSC, RoHS (M4 X 20)
- 1 1 1 1 1 2161328-1 HEX HEAD, FLANGED, M5 x 8mm LONG
- 1 1 1 1 1 1-1320908-2 SPACER, STRIP GUIDE
-
1
2119092-1
35
-
1
1752356-1
34
-
2
2079383-5
33
-
1
2161328
32
-
1
1-1320908-2
30
- 1 1 1 1 1 2119959-3 ASSEMBLY, STRIP GUIDE
-
1
2119959-3
29
- 1 1 1 1 1 1-455888-0 SPACER, CRIMPER
-22222
22283-1 SPRING, COMPRESSION
-
1
1-455888-0
28
-
2
SIMP_22283-1
27
B
- - 1 - - - 2119957-2 APPLICATOR SHIM PACK
-
1
2119957-2
260
-11111
356835-1 LEVER, DRAG RELEASE
-
1
356835-1
26
- 1 - 1 1 1 8-21084-0 O-RING, .676 ID, .070 DIA. MAT.
-
1
8-21084-0_GATD
252
-11111
240792-1 DRAG, TERMINAL
-
1
240792-1
25
- - - - 1 - 2119640-1 PUSH ROD, AIR FEED
-
1
2119640-1
250
- 1 1 1 1 1 1320928-6 STRIP GUIDE
-
1
1320928-6
24
- - - - 1 - 2079988-1 BUSHING, LCH5-12, MISUMI
-
1
2079988_GATD
249
-11111
980371-4 SCR, SKT HD SHLDR 5.0 DIA X 6.0
-
1
980371-4
23
- - - - 1 - 2119641-1 FEED CAM, AIR FEED
-
1
2119641-1
248
- 1 1 1 1 1 2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.0
-
1
2168083-2
21
- 1 - 1 1 1 2119798-1 DETENT PIN
-
1
2119798-1
247
- 1 1 1 1 1 1-18028-2 WASHER, FLAT, REG M4
-
1
1-18028-2
20
- 1 - 1 1 1 1-22279-3 SPRING, COMPRESSION
-
1
1-22279-3_SIMP
246
- 1 1 1 1 1 2119533-1 STRIPPER, SIDE FEED
-
1
2119533-1
19
--1---
-11111
2161314-1 RAM, STEPPED, AMP STYLE, SIDE FEED, NON-ADJUST
2119082-9 CAM, SNAIL, INSULATION ADJUSTMENT
-
1
2161314
245
-
1
2119082-9
244
1^{- 1 1 1 1 1}
-11111
2119806-1 INSERT, SHEAR
3-22280-3 SPRING, COMPRESSION
-
1
2119806
13
-
1
SIMP_3-22280-3
12
- 1 1 1 1 1 2079764-1 WASHER, WAVE SPRING, CREST-TO-CREST
-
1
2079764
243
- 1 1 1 1 1 1-356885-5 STOP, SHEAR
-
1
1-356885-5
11
- 1 1 1 1 1 2119083-1 RETAINER, INSULATION DIAL
-
1
2119083
242
1 - 1 1 1 1 1 2119805-4 SHEAR HOLDER, FRONT
-
1
2119805-4
10
-11111
--22--
13 ^{- - - - - 1}
----1-
7-18023-7
2168400-6
2119580-1
2063440-1
SCR, SKT HD CAP M3 X 4.0
SHCS, LOW HEAD, RoHS, M5 X 16
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
-
1
7-18023-7
241
-
2
2168400-6
240
-
1
2119580-1
239
-
1
2063440-1
238
1 ^{- 1 1 1 1 1 3-454276-8 FLOATING SHEAR, FRONT}
1¹¹¹¹¹¹
------
1633932-9 ANVIL, COMBINATION
-
-
------
-
-
-
1
3-454276-8
9
-
1
1633932-9
8
..
1
ITEM_7
7
..
1
ITEM_6
6
- - 1 1 - - 2119740-2 TAG,IDENTIFICATION
-
1
2119740-2
213
- 1 1 1 1 1 2119780-9 DEPRESSOR, SHEAR
-
1
2119780-9
5
- - 1 1 - - 1901094-3 SPACER, FEEDER
..
1
1901094-3
198
-11111
238011-2 BLOCK, CRIMPER SPACER
-
1
238011-2
4
-11111
-11111
993111-8 PIN, SLOTTED SPRING 3.0 X 12.0
8-22280-7 SPRING, COMPRESSION
-
1
993111-8
177
-
1
8-22280-7_SIMP
176
1 ^{1 1 1 1 1 1 3-2119582-4 CRIMPER, INSULATION F PREMIUM}
-11111
455888-3 SPACER, CRIMPER
-
1
3-2119582-4
3
-
1
455888-3
2
- 1 1 1 1 1 1752353-2 GUIDE PIN,HOLDDOWN
-
1
1752353-2
175
1 ^{1 1 1 1 1 1 4-568176-3 CRIMPER, WIRE}
-
1
4-568176-3
1
-77 -7 -6 -5 -2 -1 PART NO
DESCRIPTION
ITEM
NO
-77 -7 -6 -5 -2 -1 PART NO
DESCRIPTION
ITEM _A
NO
ATLANTIC VERSION
Shown on sheets 1 of 4 & 2 of 4
(Pacific version shown on sheets 3 of 4
& 4 of 4)
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
mm
MATERIAL
-
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
0.1
0.02
0.005
0.0005
-
-
-
DWN
08MAY2012
R.O.WILSON
CHK
08MAY2012
K.J.STAKEM
APVD
09MAY2012 ^NAME
T.L.ELBIN
PRODUCT SPEC
-
APPLICATION SPEC
-
WEIGHT
-
SIZE
CAGE CODE
A1 ⁰⁰⁷⁷⁹
Customer Accessible Production Drawing
TE Connectivity
Harrisburg, PA 17105-3608
Ocean Side Feed
Applicator
-
DRAWING NO
RESTRICTED TO
2151653
SCALE
SHEET
1:1
OF
14
-
REV
A
SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION