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C-2151625 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
8
THIS DRAWING IS UNPUBLISHED.
C COPYRIGHT 20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER
REVISION
7
20
DESCRIPTION
2151625 -2
B
FINE CRIMP HEIGHT ADJUST
2151625 -5
B
FINE CRIMP HEIGHT ADJUST
2151625 -6
B
NON-CRIMP HEIGHT ADJUST
2151625 -7
B
FINE CRIMP HEIGHT ADJUST
D
7- 2151625 -7
A
CRIMP TOOLING KIT
6
FEED TYPE
PNEUMATIC
SERVO
LATCH PLATE 4
SERVO
4 LATCH PLATE 12
NONE
-
CONVERT TO
-
SERVO LATCH PLATE
SMART APPLICATOR
-
PNEUMATIC FEED
-
-
-
-
APPLICATOR DATA
CRIMP
SIZE
WIRE 5.33 mm [.210]
INSUL 8.71 mm [.343]
APPLICATOR INSTRUCTIONS
408-10389
TYPE
F
O
TERMINAL DATA: FCI TERMINAL
FCI CRIMP SPECIFICATION
TERMINAL NAME: 9.5 FEMALE TERMINAL
WIRE STRIP LENGTH
7.50-8.50 mm [.295-.335 IN]
TERMINAL
APPLICATION
C SPECIFICATION
9 084 16 00
-
INSULATION DIAMETER RANGE
n 5.10-5.30 mm [.201-.209 IN]
-
-
-
-
TERMINALS APPLIED
10
TE TERMINAL
C1__DWG_PN_1_0
FCI TERMINAL
C1__DWG_PN_2_0
TE SEAL
C1__DWG_PN_3_0
FCI SEAL
C1__DWG_PN_4_0
1949505-1
C1__DWG_PN_1_1
60070271
C1__DWG_PN_2_1
2113249-1
C1__DWG_PN_3_1
60993303
C1__DWG_PN_4_1
2113249-2
C1__DWG_PN_3_2
60993304
C1__DWG_PN_4_2
WIRE
SIZE
10.00mm2
8.00mm2
CRIMP HEIGHT
mm [INCH]
3.30+/-0.05 [.130+/-.002] W1__DWG_WGAUGE_1
2.97+/-0.05 [.117+/-.002] W1__DWG_WGAUGE_2
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
4.6
W1__DWG_CRIMP_HT_2
9.3
9
W1__FA_SETTING_1
W1__FA_SETTING_2
1 RECOMMENDED SPARE PARTS
2 GREASE BEARING SURFACES LIGHTLY
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
B
SHEET SUPPLIED WITH THE APPLICATOR.
4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-
SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
2151625 -4
2151625 -5
2151625 -6
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50, 62
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37, 50
& 242.
7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35
& 252.
8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
10 TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.
11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
A
12 WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR
USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM
WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT
13 THIS APPLICATOR APPLIES TERMINAL WITH A SEAL.
14 APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD
HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION.
APPLY #1-23419-5 LOC-TITE TO THREADS.
15 CUT TO LENGTH AT ASSEMBLY.
AMP 4805 REV 31MAR2000
& 242.
5
4
3
-
2119951-1
2161326-1
-
2119950-1
-
-
-
-
APPLICATOR STYLE CONVERSION CHART
PART NUMBERS REQUIRED
-
-
-
-
1338683-8
-
-
-
-
-
8- 2151625 -5
8- 2151625 -4
-
5-18022-5
-
-
-
-
-
1901094-3
-
-
2119641-1
-
-
-
-
-
-
-
-
2119799-1
-
-
-
-
-
2168400-6 (QUANTITY 2)
-
-
2063440-2
-
-
-
-
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
--1--
-1111
-1-11
----1
----1
----1
-1-11
-1-11
--1--
-1111
-1111
6-1111
-77 -7 -6 -5 -2
2119957-2
2-455888-2
8-21084-0
2119640-1
2079988-1
2119641-1
2119798-1
1-22279-3
2161314-1
2119082-8
2079764-1
2119083-1
PART NO
APPLICATOR SHIM PACK
SPACER, CRIMPER
O-RING, .676 ID, .070 DIA. MAT.
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
FEED CAM, AIR FEED
DETENT PIN
SPRING, COMPRESSION
RAM, STEPPED, ATLANTIC, SF, NON-ADJ
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
DESCRIPTION
-
1
2119957-2
260
-
1
2-455888-2
259
-
1
8-21084-0_GATD
252
-
1
2119640-1
250
-
1
2079988_GATD
249
-
1
2119641-1
248
-
1
2119798-1
247
-
1
1-22279-3_SIMP
246
-
1
2161314
245
-
1
2119082-8
244
-
1
2079764
243
-
1
2119083
242
ITEM
NO
ATLANTIC VERSION
Shown on sheets 1 of 4 & 2 of 4
(Pacific version shown on sheets 3 of 4
& 4 of 4)
2
LOC
DIST
SET UP GAUGE
2119599-1
A 66
P
LTR
A
B
RELEASED
ECR-13-012621
REVISIONS
DESCRIPTION
1
DATE
30NOV2012
09AUG2013
DWN
APVD
RK TE
YY UG
15 - 1 1 1 1
--22-
7-18023-7
2168400-6
SCR, SKT HD CAP M3 X 4.0
SHCS, LOW HEAD, RoHS, M5 X 16
-
1
7-18023-7
241
-
2
2168400-6
240
----1
2063440-2 AIR FEED MODULE
-
1
2063440-2
238
--11-
2119740-2 TAG,IDENTIFICATION
-
1
2119740-2
213
--11-
1901094-3 SPACER, FEEDER
..
1
1901094-3
198
-1111
993111-8
PIN, SLOTTED SPRING 3.0 X 12.0
-
1
993111-8
177
-1111
8-22280-7 SPRING, COMPRESSION
-
1
8-22280-7_SIMP
176
-1111
-1111
1752353-2
1901680-2
GUIDE PIN,HOLDDOWN
GUIDE PIN,HOLDDOWN
-
1
1752353-2
175 D
-
1
1901680-2
174
----2
21045-3
RING, RETAIN, EXTERN, 3/16 CRESCENT
-
2
21045-3
172
-1111
994969-1
MAGNET, RARE EARTH HIGH ENERGY
-
1
994969-1_GATD
166
- REF REF REF REF
994970-2
COUNTER, MAGNETIC
-
1
COUNTER_994970
164
----1
240638-1
SPRING, FEED FINGER
-
1
240638
163
----1
3-23627-7 PIN, RETAIN, GRVD, 3/16 X .854
-
1
3-23627-7
137
----1
2119799-1 HOLDER,FEED FINGER, AF
-
1
2119799
136
- - REF REF -
SEE NOTE 4 MEMORY CHIP, PROGRAMMED
-
1
1901689_EMPTY_OCEAN_SF
135
--11-
1633743-1 SERVO FEED LATCH ASM
..
1
1633743-1
133
-1111
1-22281-8 SPRING, COMPRESSION
-
1
1-22281-8
121
-1111
1-18028-2 WASHER, FLAT, REG M4
-
1
1-18028-2
119
-1111
2-690438-2 FRONT STRIP GUIDE
-
1
2-690438-2
96
-2222
2168083-1 SCR, SKT HD CAP, RoHS, M3 X 8.0
-
2
2168083-1
95
-1111
2168083-6 SCR, SKT HD CAP, RoHS, M5 X 65
-
1
2168083-6
93
-1111
1-455888-6 SPACER, CRIMPER
-
1
1-455888-6
82
-1111
2119956-1 DOCUMENTATION PACKAGE
-
1
2119956-1
71
-1--1
2119740-1 TAG,IDENTIFICATION
-
1
2119740-1
67
-2222
2168078-1 SCREW, DRIVE, RH, RoHS, 2 x .188
-
2
2168078-1
66
-1-11
2119793-1 LIMITER, ADJUSTMENT BOLT
-
1
2119793
63
6-3-33
-2222
992763-5
2-18032-5
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, SET, FLT POINT M5 X 20.0
-
3
992763-5
62
-
2
2-18032-5
61
-1111
----1
2079383-4
5-18022-5
SCR, BHSC, RoHS (M4 X 8)
SCR, HEX HD CAP, M4 X 6.0
-
1
2079383-4
60
-
1
5-18022-5
59
C
-1111
18023-6
SCR, SKT HD CAP M3 X 16.0
-
1
18023-6
57
----1
1338683-8 FEED PAWL
-
1
1338683-8
56
-4444
2168400-1 SHCS, LOW HEAD, RoHS, M4 X 12
-
4
2168400-1
54
-1111
1-5018030-0 NUT, HEX, REG, RoHS, M3.5
-
1
1-5018030-0
52
-1111
1901681-1 HOLDDOWN, TERMINAL
-
1
1901681-1
51
6- 1 111
----1
3-1752354-0
18023-9
STANDOFF,HOLD-DOWN
SCR, SKT HD CAP M4 X 6.0
-
1
3-1752354-0
50
-
2
18023-9
49
-1111
1-2119656-7 APPLICATOR BASIC ASSEMBLY, SF
-
1
1-2119656-7
46
-1-11
2161311-1 RAM, STEPPED, AMP STYLE, SIDE FEED
-
1
2161311
44
-1111
1-2079383-5 SCR, BHSC, RoHS (M8 X 40)
-
1
1-2079383-5
41
-1-11
2119645-1 DISC, NUMBERED FA WIRE ADJUSTMENT
-
1
2119645
40
-1-11
2119957-1 APPLICATOR SHIM PACK
-
1
2119957-1
39
-1111
1-2119644-2 RAM WASHER, PRECISION
-
1
1-2119644-2
38
6- 1 1 1 1
-1-11
2119085-1
2119092-1
FA HEAD, ATLANTIC STYLE
BOLT, ADJUSTMENT
-
1
2119085
37
-
1
2119092-1
35
-1111
3-1752356-3 SUPPORT, TERMINAL
-
1
3-1752356-3
34
-2222
1-2079383-3 SCR, BHSC, RoHS (M4 X 25)
-
2
1-2079383-3
33
-1111
2161328-1 HEX HEAD, FLANGED, M5 x 8mm LONG
-
1
2161328
32
-1111
2-1320908-3 SPACER, STRIP GUIDE
-
1
2-1320908-3
30
-1111
1901086-9 PLATE, STRIP GUIDE
-
1
1901086-9
29
-1111
-2222
1-455888-0
22283-1
SPACER, CRIMPER
SPRING, COMPRESSION
-
1
1-455888-0
28
-
2
SIMP_22283-1
27
B
-1111
356835-1
LEVER, DRAG RELEASE
-
1
356835-1
26
-1111
240792-1
DRAG, TERMINAL
-
1
240792-1
25
-1111
1320928-4 STRIP GUIDE
-
1
1320928-4
24
-1111
980371-4
SCR, SKT HD SHLDR 5.0 DIA X 6.0
-
1
980371-4
23
-1111
2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.0
-
1
2168083-2
21
-1111
1-18028-2 WASHER, FLAT, REG M4
-
1
1-18028-2
20
-1111
2119533-5 STRIPPER, SIDE FEED
-
1
2119533-5
19
1- 1 111
-1111
2119806-1
4-22280-7
INSERT, SHEAR
SPRING, COMPRESSION
-
1
2119806
13
-
1
SIMP_4-22280-7
12
-1111
1-356885-3 STOP, SHEAR
-
1
1-356885-3
11
1 -1111
1 -1111
1 11111
-----
2119805-7
318059-9
1633930-5
-
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
-
-
1
2119805-7
10
-
1
318059-9
9
-
1
1633930-5
8
..
1
ITEM_7
7
-----
-
-
..
1
ITEM_6
6
-1111
1803080-1 DEPRESSOR, SHEAR
-
1
1803080-1
5
-1111
4-238011-5 BLOCK, CRIMPER SPACER
-
1
4-238011-5
4
111111
-1111
4-2119784-8
1-455888-9
CRIMPER, INSULATION O PREMIUM
SPACER, CRIMPER
-
1
4-2119784-8
3
-
1
1-455888-9
2
111111
4-1673600-4 CRIMPER, WIRE
-
1
4-1673600-4
1
-77 -7 -6 -5 -2 PART NO
DESCRIPTION
ITEM A
NO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
mm
MATERIAL
-
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
0.5
0.13
0.013
0.0001
-
-
-
DWN
03MAY2012
R.KNEPPER
CHK
T.ELBIN
03MAY2012
APVD
03MAY2012 NAME
M.CLIFFORD
PRODUCT SPEC
-
APPLICATION SPEC
-
WEIGHT
-
SIZE
CAGE CODE
A1 00779
Customer Accessible Production Drawing
TE Connectivity
Harrisburg, PA 17105-3608
Ocean Side Feed
Applicator
-
DRAWING NO
RESTRICTED TO
2151625
SCALE
SHEET
1:2
OF
14
-
REV
B
SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
 ▷