C-2151582 Datasheet, PDF(1/4 Page) TE Connectivity Ltd – THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

English

English German Russian Spanish Italian Polish Chinese Japanese Korean French Portuguese	Language :

C-2151582 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

THIS DRAWING IS UNPUBLISHED.

C COPYRIGHT 20

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

2151582 -1

2151582 -2

2151582 -5

2151582 -6

2151582 -7

7- 2151582 -7

DESCRIPTION

FINE CRIMP HEIGHT ADJUST

NON-CRIMP HEIGHT ADJUST

FINE CRIMP HEIGHT ADJUST

CRIMP TOOLING KIT

FEED TYPE

MECHANICAL

PNEUMATIC

SERVO

LATCH PLATE 4

SERVO

4 LATCH PLATE 12

NONE

CONVERT TO

PNEUMATIC FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

PNEUMATIC FEED

APPLICATOR DATA

CRIMP

SIZE

WIRE 2.79 mm [.110]

INSUL 4.19 mm [.165]

APPLICATOR INSTRUCTIONS

408-10389

TYPE

TERMINAL DATA: TE TERMINAL

TE CRIMP SPECIFICATION

TERMINAL NAME: MCON 2.8-RECEPTACLE-SWS

WIRE STRIP LENGTH

4.50-5.10 mm [.177-.201 IN]

TERMINAL

APPLICATION

C SPECIFICATION

114-18718

INSULATION DIAMETER RANGE

TERMINALS APPLIED

TE TERMINAL

C1__DWG_PN_1_0

TE TERMINAL

C1__DWG_PN_2_0

TE SEAL

C1__DWG_PN_3_0

1670804-1

C1__DWG_PN_1_1

1670804-3

C1__DWG_PN_2_1

828905-1

C1__DWG_PN_3_1

TE SEAL

C1__DWG_PN_4_0

CABLE DIAMETER

WIRE

SIZE

2.50mm2

1.50mm2

CRIMP HEIGHT

mm [INCH]

1.67+/-0.05 [.066+/-.002] W1__DWG_WGAUGE_1

1.43+/-0.05 [.056+/-.002] W1__DWG_WGAUGE_2

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

7.5

W1__DWG_CRIMP_HT_2

10.0

W1__FA_SETTING_1

W1__FA_SETTING_2

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

2151582 -4

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

2151582 -5

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":

2151582 -6

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62.

APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.

FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37.

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252.

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

10 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET

FOR ADDITIONAL INFORMATION.

11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,

REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE

OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL

INFORMATION.

12 WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR

USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM

WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT

13 THIS APPLICATOR APPLIES TERMINAL WITH A SEAL.

14 APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD

HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION.

APPLY #1-23419-5 LOC-TITE TO THREADS.

15 TERMINAL LUBRICANT IS RECOMMENDED.

AMP 4805 REV 31MAR2000

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

LOC

DIST

SET UP GAUGE

2119599-1

A 66

LTR

ECR-16-011976

REVISIONS

DESCRIPTION

DATE

19AUG2016

DWN

APVD

MR CT

2119950-1

1338685-1

5-18022-5

2119641-1

2119799-1

2063440-1

2119951-1

2161326-1

2119949-1

2119951-1

2161326-1

2119949-1

2119950-1

1338685-1

8- 2151582 -5

8- 2151582 -4

5-18022-5

8- 2151582 -5

8- 2151582 -4

5-18022-5

1901094-3

2119653-1

1901094-3

2119653-1

2119641-1

2119799-1

2168400-6 (QUANTITY 2)

2063440-1

----1-

-1-111

--1---

-11111

6- 1 1 1 1 1

-11111

--22--

-----1

----1-

--11--

2119641-1

2119798-1

1-22279-3

2119758-1

2119082-9

2079764-1

2119083-1

7-18023-7

2168400-6

2119580-1

2063440-1

2119740-2

FEED CAM, AIR FEED

DETENT PIN

SPRING, COMPRESSION

RAM, AMP STYLE, SIDE FEED, NON-ADJ.

CAM, SNAIL, INSULATION ADJUSTMENT

WASHER, WAVE SPRING, CREST-TO-CREST

RETAINER, INSULATION DIAL

SCR, SKT HD CAP M3 X 4.0

SHCS, LOW HEAD, RoHS, M5 X 16

MECHANICAL FEED ASSEMBLY

AIR FEED MODULE

TAG,IDENTIFICATION

2119641-1

248

2119798-1

247

1-22279-3_SIMP

246

2119758

245

2119082-9

244

2079764

243

2119083

242

7-18023-7

241

2168400-6

240

2119580-1

239

2063440-1

238

2119740-2

213

--11--

1901094-3 SPACER, FEEDER

1901094-3

198

----2-

21045-3

RING, RETAIN, EXTERN, 3/16 CRESCENT

21045-3

172

8- 1 1 1 1 1

- REF REF REF REF REF

994969-1

994970-2

MAGNET, RARE EARTH HIGH ENERGY

COUNTER, MAGNETIC

994969-1_GATD

166

COUNTER_994970

164

----1-

240638-1

SPRING, FEED FINGER

240638

163

----1-

3-23627-7 PIN, RETAIN, GRVD, 3/16 X .854

3-23627-7

137

----1-

2119799-1 HOLDER,FEED FINGER, AF

2119799

136

- - REF REF - -

SEE NOTE 4 MEMORY CHIP, PROGRAMMED

1901689_EMPTY_OCEAN_SF

135

--11--

1633743-1 SERVO FEED LATCH ASM

1633743-1

133

-11111

1-18028-2 WASHER, FLAT, REG M4

1-18028-2

119

- - REF REF - -

2119944-1 FEED FINGER ASSEMBLY,SF

2119944-1

117

-11111

2119955-1 ASSY, LUBRICATOR, SIDE FEED

2119955-1

113

-11111

455888-4

SPACER, CRIMPER

455888-4

-11111

2119956-1 DOCUMENTATION PACKAGE

2119956-1

-1--11

2119740-1 TAG,IDENTIFICATION

2119740-1

-22222

2168078-1 SCREW, DRIVE, RH, RoHS, 2 x .188

2168078-1

-1-111

2119793-1 LIMITER, ADJUSTMENT BOLT

2119793

6- 3 -333

-11111

992763-5

2079383-4

SCR, SET, SOC, CONE POINT, M3 x 4.0

SCR, BHSC, RoHS (M4 X 8)

992763-5

2079383-4

----11

5-18022-5 SCR, HEX HD CAP, M4 X 6.0

5-18022-5

14 - 1 1 1 1 1

----11

985575-3

1338685-1

SCR, FLT SKT HD CAP M3 X 10.0

PAWL, FEED

985575-3

1338685-1

-44444

2168400-1 SHCS, LOW HEAD, RoHS, M4 X 12

2168400-1

-22222

2168083-8 SCR, SKT HD CAP, RoHS, M4 X 16

2168083-8

-11111

5018030-1 NUT, HEX, REG, RoHS, M3

5018030-1

-11111

811242-5

BUMPER, HOLD DOWN

811242-5_OLD

-11111

690753-2

SPACER, TONKER

690753-2

----12

18023-9

SCR, SKT HD CAP M4 X 6.0

18023-9

-----1

2119652-1 FEED CAM, PRE FEED

2119652

-----1

2119653-1 FEED CAM, POST FEED

2119653

-11111

2119656-9 APPLICATOR BASIC ASSEMBLY, SF

2119656-9

-1-111

2119370-1 RAM, AMP STYLE, SIDE FEED

2119370

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

-11111

-1-111

-11111

6- 1 1 1 1 1

7- 1 - 1 1 1

-11111

2079383-7

2119645-1

2119957-1

2119644-2

2119085-1

2119092-1

1752356-3

SCR, BHSC, RoHS (M8 X 25)

DISC, NUMBERED FA WIRE ADJUSTMENT

APPLICATOR SHIM PACK

RAM WASHER, PRECISION

FA HEAD, ATLANTIC STYLE

BOLT, ADJUSTMENT

SUPPORT, TERMINAL

2079383-7

2119645

2119957-1

2119644-2

2119085

2119092-1

1752356-3

-22222

-11111

2079383-5

2161328-1

SCR, BHSC, RoHS (M4 X 20)

HEX HEAD, FLANGED, M5 x 8mm LONG

2079383-5

2161328

-11111

1-1320908-2 SPACER, STRIP GUIDE

1-1320908-2

-11111

2119959-1 ASSEMBLY, STRIP GUIDE

2119959-1

-11111

455888-5

SPACER, CRIMPER

455888-5

-11111

1320928-2 STRIP GUIDE

1320928-2

-11111

2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.0

2168083-2

-11111

1-18028-2 WASHER, FLAT, REG M4

1-18028-2

-11111

2119533-1 STRIPPER, SIDE FEED

2119533

11 1 - 1 1 1 1 1

-11111

2119806-1

3-22280-3

INSERT, SHEAR

SPRING, COMPRESSION

2119806

SIMP_3-22280-3

-11111

1-356885-4 STOP, SHEAR

1-356885-4

1- 1 1111

2119805-1 SHEAR HOLDER, FRONT

2119805-1

1- 1 1111

1111111

-11111

318707-1

1-1633134-5

240641-3

FLOATING SHEAR, FRONT

ANVIL, COMBINATION .110

SPACER

318707-1

1-1633134-5

240641-3

------

ITEM_6

-11111

2119781-5 DEPRESSOR, SHEAR

2119781-5

12 - - 1 - - -

2119957-2 APPLICATOR SHIM PACK

2119957-2

260

-11111

2-238011-1 BLOCK, CRIMPER SPACER

2-238011-1

7- 1 - 1 1 1

----1-

8-21084-0

2119640-1

O-RING, .676 ID, .070 DIA. MAT.

PUSH ROD, AIR FEED

8-21084-0_GATD

252

2119640-1

250

11 1 1 1 1 1

-11111

1-1633996-3

1-455888-5

CRIMPER, INSULATION SPECIAL

SPACER, CRIMPER

1-1633996-3

1-455888-5

----1-

1803259-1 BUSHING, FLANGED

1803259

249

11 1 1 1 1 1

456408-3

CRIMPER, WIRE PREMIUM

456408-3

-77 -7 -6 -5 -2 -1 PART NO

DESCRIPTION

ITEM

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

(Pacific version shown on sheets 3 of 4

& 4 of 4)

-77 -7 -6 -5 -2 -1 PART NO

DESCRIPTION

ITEM A

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

DWN

L.ZHANG

CHK

L.ZHANG

APVD

S.XI

PRODUCT SPEC

17OCT2012

17OCT2012 NAME

APPLICATION SPEC

WEIGHT

SIZE

CAGE CODE

A1 00779

CUSTOMER ACCESSIBLE PRODUCTION DRAWING

TE Connectivity

Harrisburg, PA 17105-3608

Ocean Side Feed

Applicator

DRAWING NO

RESTRICTED TO

2151582

SCALE

SHEET

1:2

REV

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

▷