C-2151573 Datasheet, PDF(1/4 Page) TE Connectivity Ltd – SHOULD BE CONTACTED FOR THE LATEST REVISION.

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C-2151573 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – SHOULD BE CONTACTED FOR THE LATEST REVISION.

THIS DRAWING IS UNPUBLISHED.

C COPYRIGHT 20

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

2151573 -1

2151573 -2

2151573 -5

2151573 -6

2151573 -7

7- 2151573 -7

DESCRIPTION

FINE CRIMP HEIGHT ADJUST

NON-CRIMP HEIGHT ADJUST

FINE CRIMP HEIGHT ADJUST

CRIMP TOOLING KIT

FEED TYPE

MECHANICAL

PNEUMATIC

SERVO

LATCH PLATE 4

SERVO

4 LATCH PLATE 12

NONE

CONVERT TO

PNEUMATIC FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

PNEUMATIC FEED

APPLICATOR DATA

CRIMP

SIZE

WIRE 3.30 mm [.130]

INSUL 4.06 mm [.160]

APPLICATOR INSTRUCTIONS

408-10389

TYPE

TERMINAL DATA: TE TERMINAL

TE CRIMP SPECIFICATION

TERMINAL NAME:

2.5 MM DIA. SYST., PIN/SKT CONTACT

WIRE STRIP LENGTH

5.20-5.80 mm [.205-.228 IN]

TERMINAL

APPLICATION

C SPECIFICATION

114-18031-1

INSULATION DIAMETER RANGE

n 2.70-3.70 mm [.106-.146 IN]

TERMINALS APPLIED

TE TERMINAL

C1__DWG_PN_1_0

TE TERMINAL

C1__DWG_PN_2_0

TE TERMINAL

C1__DWG_PN_3_0

TE TERMINAL

C1__DWG_PN_4_0

927792-2

C1__DWG_PN_1_1

927792-4

C1__DWG_PN_2_1

927792-5

C1__DWG_PN_3_1

927794-2

C1__DWG_PN_4_1

927794-3

C1__DWG_PN_1_2

927794-4

C1__DWG_PN_2_2

2-927794-2

C1__DWG_PN_3_2

2-927794-3

C1__DWG_PN_4_2

927804-2

C1__DWG_PN_1_3

927806-2

C1__DWG_PN_2_3

927806-3

C1__DWG_PN_3_3

927806-4

C1__DWG_PN_4_3

WIRE

SIZE

4.00mm2

3.50mm2

3.25mm2

3.00mm2

CRIMP HEIGHT

mm [INCH]

2.12+/-0.05 [.083+/-.002] W1__DWG_WGAUGE_1

2.02+/-0.05 [.080+/-.002] W1__DWG_WGAUGE_2

1.97+/-0.05 [.078+/-.002] W1__DWG_WGAUGE_3

1.92+/-0.05 [.076+/-.002] W1__DWG_WGAUGE_4

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

W1__DWG_CRIMP_HT_2

W1__DWG_CRIMP_HT_3

W1__DWG_CRIMP_HT_4

5.4

6.3

7.0

7.5

W1__FA_SETTING_1

W1__FA_SETTING_2

W1__FA_SETTING_3

W1__FA_SETTING_4

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":

2151573 -4

2151573 -5

2151573 -6

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62.

APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.

FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37.

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252.

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

10 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET

FOR ADDITIONAL INFORMATION.

11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,

REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE

OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL

INFORMATION.

12 WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6)

USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF

3.68 .

13 CUT TO LENGTH AT ASSEMBLY.

14 SAME CRIMP HEIGHT FOR DOUBLE WIRE 1.5 + 2.5 mm2 .

AMP 4805 REV 31MAR2000

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

LOC

DIST

SET UP GAUGE

2119599-1

A 66

LTR

ECR-15-018626

REVISIONS

DESCRIPTION

DATE

23DEC2015

DWN

APVD

MR JDG

2119950-1

1338685-1

5-18022-5

2119641-1

2119799-1

2063440-1

2119951-1

8- 2151573 -5

1901094-3

2168400-6 (QUANTITY 2)

2161326-1

2119949-1

2119951-1

2161326-1

2119949-1

1338685-1

8- 2151573 -4

5-18022-5

8- 2151573 -5

8- 2151573 -4

5-18022-5

2119653-1

1901094-3

2119653-1

2168400-6 (QUANTITY 2)

----1-

-1-111

--1---

2119640-1

2079988-1

2119641-1

2119798-1

1-22279-3

2119758-1

PUSH ROD, AIR FEED

BUSHING, LCH5-12, MISUMI

FEED CAM, AIR FEED

DETENT PIN

SPRING, COMPRESSION

RAM, AMP STYLE, SIDE FEED, NON-ADJ.

2119640-1

250

2079988_GATD

249

2119641-1

248

2119798-1

247

1-22279-3_SIMP

246

2119758

245

2119950-1

1338685-1

5-18022-5

2119641-1

2119799-1

2063440-1

-11111

2119082-4 CAM, SNAIL, INSULATION ADJUSTMENT

2119082-4

244

2079764

-11111

2079764-1 WASHER, WAVE SPRING, CREST-TO-CREST

243 D

2119083

6- 1 1 1 1 1

2119083-1 RETAINER, INSULATION DIAL

242

7-18023-7

-11111

7-18023-7 SCR, SKT HD CAP M3 X 4.0

241

2168400-6

--22--

2168400-6 SHCS, LOW HEAD, RoHS, M5 X 16

240

2119580-1

-----1

2119580-1 MECHANICAL FEED ASSEMBLY

239

----1-

2063440-1 AIR FEED MODULE

2063440-1

238

--11--

2119740-2 TAG,IDENTIFICATION

2119740-2

213

--11--

1901094-3 SPACER, FEEDER

1901094-3

198

----2-

21045-3

RING, RETAIN, EXTERN, 3/16 CRESCENT

21045-3

172

8- 1 1 1 1 1

- REF REF REF REF REF

994969-1

994970-2

MAGNET, RARE EARTH HIGH ENERGY

COUNTER, MAGNETIC

994969-1_GATD

166

COUNTER_994970

164

----1-

240638-1

SPRING, FEED FINGER

240638

163

----1-

3-23627-7 PIN, RETAIN, GRVD, 3/16 X .854

3-23627-7

137

----1-

2119799-1 HOLDER,FEED FINGER, AF

2119799

136

- - REF REF - -

SEE NOTE 4 MEMORY CHIP, PROGRAMMED

1901689_EMPTY_OCEAN_SF

135

--11--

1633743-1 SERVO FEED LATCH ASM

1633743-1

133

-11111

1-18028-2 WASHER, FLAT, REG M4

1-18028-2

119

- - REF REF - -

2119944-1 FEED FINGER ASSEMBLY,SF

2119944-1

117

-11111

455888-5

SPACER, CRIMPER

455888-5

-11111

2119956-1 DOCUMENTATION PACKAGE

2119956-1

-11111

2119791-5 DEPRESSOR, WIRE

2119791-5

-1--11

2119740-1 TAG,IDENTIFICATION

2119740-1

-22222

-1-111

2168078-1

2119793-1

SCREW, DRIVE, RH, RoHS, 2 x .188

LIMITER, ADJUSTMENT BOLT

2168078-1

2119793

6- 3 - 3 3 3

992763-5

SCR, SET, SOC, CONE POINT, M3 x 4.0

992763-5

-11111

2079383-4 SCR, BHSC, RoHS (M4 X 8)

2079383-4

----11

5-18022-5 SCR, HEX HD CAP, M4 X 6.0

5-18022-5

----11

1338685-1 PAWL, FEED

1338685-1

-44444

2168400-1 SHCS, LOW HEAD, RoHS, M4 X 12

2168400-1

13 - 2 2 2 2 2

-11111

2168083-9

5018030-1

SCR, SKT HD CAP, RoHS, M4 X 20

NUT, HEX, REG, RoHS, M3

2168083-9

5018030-1

-11111

811242-5

BUMPER, HOLD DOWN

811242-5_OLD

-11111

690753-2

SPACER, TONKER

690753-2

----12

18023-9

SCR, SKT HD CAP M4 X 6.0

18023-9

-----1

2119652-1 FEED CAM, PRE FEED

2119652

-----1

2119653-1 FEED CAM, POST FEED

2119653

-11111

2119656-9 APPLICATOR BASIC ASSEMBLY, SF

2119656-9

*WARNING

-1-111

2119370-1 RAM, AMP STYLE, SIDE FEED

2119370

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

-11111

-1-111

-11111

6- 1 1 1 1 1

2079383-7

2119645-1

2119957-1

2119644-2

2119085-1

SCR, BHSC, RoHS (M8 X 25)

DISC, NUMBERED FA WIRE ADJUSTMENT

APPLICATOR SHIM PACK

RAM WASHER, PRECISION

FA HEAD, ATLANTIC STYLE

2079383-7

2119645

2119957-1

2119644-2

2119085

7- 1 - 1 1 1

-11111

-22222

2119092-1

1-1752356-8

2079383-5

BOLT, ADJUSTMENT

SUPPORT, TERMINAL

SCR, BHSC, RoHS (M4 X 20)

2119092-1

1-1752356-8

2079383-5

-11111

2161328-1 HEX HEAD, FLANGED, M5 x 8mm LONG

2161328

-11111

1-1320908-2 SPACER, STRIP GUIDE

1-1320908-2

-11111

2119959-1 ASSEMBLY, STRIP GUIDE

2119959-1

-11111

1320928-6 STRIP GUIDE

1320928-6

-11111

2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.0

2168083-2

-11111

1-18028-2 WASHER, FLAT, REG M4

1-18028-2

-11111

2119533-1 STRIPPER, SIDE FEED

2119533

11 1 - 1 1 1 1 1

-11111

2119806-1

3-22280-3

INSERT, SHEAR

SPRING, COMPRESSION

2119806

SIMP_3-22280-3

-11111

1-356885-4 STOP, SHEAR

1-356885-4

1- 1 1111

2119805-1 SHEAR HOLDER, FRONT

2119805-1

1- 1 1111

1803095-1 FLOATING SHEAR, FRONT

1803095-1

1111111

-11111

1333209-7

6-240641-8

ANVIL, COMBINATION .130

SPACER

1333209-7

6-240641-8

------

ITEM_6

-11111

1-2119757-2 DEPRESSOR, SHEAR

1-2119757-2

-11111

238011-2

BLOCK, CRIMPER SPACER

238011-2

11 1 1 1 1 1

3-2119582-4 CRIMPER, INSULATION F PREMIUM

3-2119582-4

12 - - 1 - - -

2119957-2 APPLICATOR SHIM PACK

2119957-2

260

------

ITEM_2

7- 1 - 1 1 1

8-21084-0 O-RING, .676 ID, .070 DIA. MAT.

8-21084-0_GATD

252

11 1 1 1 1 1

3-456410-0 CRIMPER, WIRE PREMIUM

3-456410-0

-77 -7 -6 -5 -2 -1 PART NO

DESCRIPTION

ITEM

-77 -7 -6 -5 -2 -1 PART NO

DESCRIPTION

ITEM A

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

(Pacific version shown on sheets 3 of 4

& 4 of 4)

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

DWN

K.HUANG

CHK

S.XI

APVD

S.XI

PRODUCT SPEC

06NOV2012

06NOV2012 NAME

APPLICATION SPEC

WEIGHT

SIZE

CAGE CODE

A1 00779

Customer Accessible Production Drawing

TE Connectivity

Harrisburg, PA 17105-3608

Ocean Side Feed

Applicator

DRAWING NO

RESTRICTED TO

2151573

SCALE

SHEET

1:2

REV

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

▷