C-2151542 Datasheet, PDF(1/4 Page) TE Connectivity Ltd – SHOULD BE CONTACTED FOR THE LATEST REVISION.

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C-2151542 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – SHOULD BE CONTACTED FOR THE LATEST REVISION.

THIS DRAWING IS UNPUBLISHED.

C COPYRIGHT 20

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

2151542 -1

2151542 -2

2151542 -5

2151542 -6

2151542 -7

7- 2151542 -7

DESCRIPTION

FINE CRIMP HEIGHT ADJUST

NON-CRIMP HEIGHT ADJUST

FINE CRIMP HEIGHT ADJUST

CRIMP TOOLING KIT

FEED TYPE

MECHANICAL

PNEUMATIC

SERVO

LATCH PLATE 4

SERVO

4 LATCH PLATE 11

NONE

CONVERT TO

PNEUMATIC FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

PNEUMATIC FEED

APPLICATOR DATA

CRIMP

SIZE

WIRE 3.05 mm [.120]

INSUL

APPLICATOR INSTRUCTIONS

408-10389

TYPE

TERMINAL DATA: TE TERMINAL

TE CONNECTIVITY CRIMP SPEC

TERMINAL NAME: CONTACT, AMP POWER SERIES 15

WIRE STRIP LENGTH

4.30-6.48 mm [.169-.255 IN]

TERMINAL

APPLICATION

C SPECIFICATION

114-13127 Rev B

INSULATION DIAMETER RANGE

TERMINALS APPLIED

TE TERMINAL

C1__DWG_PN_1_0

TE TERMINAL

C1__DWG_PN_2_0

TE TERMINAL

C1__DWG_PN_3_0

TE TERMINAL

C1__DWG_PN_4_0

1604113-1

C1__DWG_PN_1_1

1604113-2

C1__DWG_PN_2_1

C1__DWG_PN_3_1

C1__DWG_PN_4_1

WIRE

SIZE

16 AWG

18 AWG

20 AWG

CRIMP HEIGHT

mm [INCH]

1.75+/-0.05 [.069+/-.002] W1__DWG_WGAUGE_1

1.63+/-0.05 [.064+/-.002] W1__DWG_WGAUGE_2

1.50+/-0.05 [.059+/-.002] W1__DWG_WGAUGE_3

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

6.6

W1__DWG_CRIMP_HT_2

7.8

W1__DWG_CRIMP_HT_3

9.1

W1__FA_SETTING_1

W1__FA_SETTING_2

W1__FA_SETTING_3

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":

2151542 -4

2151542 -5

2151542 -6

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50, 62.

FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37, 50.

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35

& 252.

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

10 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET

FOR ADDITIONAL INFORMATION.

11 WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR

USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM

WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT

AMP 4805 REV 31MAR2000

2119950-1

2119951-1

2161326-1

2119949-1

2119951-1

2161326-1

2119949-1

2119950-1

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

1338683-9

5-18022-5

8- 2151542 -5

8- 2151542 -4

5-18022-5

8- 2151542 -5

8- 2151542 -4

5-18022-5

2119641-1

1901094-3

2119653-1

1901094-3

2119653-1

2119641-1

2119799-1

2063440-1

2168400-6 (QUANTITY 2)

2063440-1

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

(Pacific version shown on sheets 3 of 4

& 4 of 4)

LOC

DIST

SET UP GAUGE

2119599-1 A 66

LTR

RELEASED

REVISIONS

DESCRIPTION

DATE

24MAY2012

DWN

APVD

RW TE

-- 1---

-1 -111

-- --1-

-1 -111

-- 1---

-- 22--

-- ---1

-- --1-

-- 11--

-- --2-

-1 1111

- REF REF REF REF REF

-- --1-

- - REF REF - -

-- 11--

-1 1111

- - REF REF - -

-1 1111

4- 1 1 1 1 1

-2 2222

-1 1111

-2 2222

-1 1111

-2 2222

-1 1111

-1 --11

-2 2222

-1 -111

-3 -333

-1 1 111

6- - - - 1 1

-- --11

-2 2222

-1 1111

6- 1 1 1 1 1

-- --12

-- ---1

-1 1111

-1 -111

-1 1111

-1 -111

-1 1111

6- 1 1 1 1 1

-1 -111

-2 2222

-1 1111

-2 2222

-1 1111

1- 1 1 1 1 1

-1 1111

1- 1 1 1 1 1

11 1111

11 1 1 1 1 1

2119957-2

8-21084-0

2119640-1

2079988-1

2119641-1

2119798-1

1-22279-3

2119758-1

2168400-6

2119580-1

2063440-1

2119740-2

1901094-3

21045-3

994969-1

994970-2

240638-1

3-23627-7

2119799-1

SEE NOTE 4

1633743-1

1-22281-8

2119944-1

1-690712-7

980371-4

2168083-3

1-2168083-0

4-18024-4

1633055-1

2168083-6

2-18032-5

2168083-1

1-455888-2

2079383-2

1-2119928-7

2119956-1

2119740-1

2168078-1

2119793-1

992763-5

2079383-4

5-18022-5

1338683-9

2168083-8

2-18031-1

1-811242-0

1-1803011-2

18023-9

2119652-1

2119653-1

2119656-1

2119370-1

2079383-7

2119645-1

2119957-1

2119644-2

2119085-1

2119092-1

2079383-8

2161328-1

1-1320908-1

1-1901086-9

22283-1

356835-1

6-690754-6

1803053-7

2168083-8

1-18028-2

2119533-1

1633579-5

2-1803012-4

1803050-4

2-456409-3

APPLICATOR SHIM PACK

O-RING, .676 ID, .070 DIA. MAT.

PUSH ROD, AIR FEED

BUSHING, LCH5-12, MISUMI

FEED CAM, AIR FEED

DETENT PIN

SPRING, COMPRESSION

RAM, AMP STYLE, SIDE FEED, NON-ADJ.

SHCS, LOW HEAD, RoHS, M5 X 16

MECHANICAL FEED ASSEMBLY

AIR FEED MODULE

TAG,IDENTIFICATION

SPACER, FEEDER

RING, RETAIN, EXTERN, 3/16 CRESCENT

MAGNET, RARE EARTH HIGH ENERGY

COUNTER, MAGNETIC

SPRING, FEED FINGER

PIN, RETAIN, GRVD, 3/16 X .854

HOLDER,FEED FINGER, AF

MEMORY CHIP, PROGRAMMED

SERVO FEED LATCH ASM

SPRING, COMPRESSION

FEED FINGER ASSEMBLY,SF

FRONT STRIP GUIDE

SCR, SKT HD SHLDR 5.0 DIA X 6.0

SCR, SKT HD CAP, RoHS, M4 X 12.0

SCR, SKT HD CAP, RoHS, M4 X 10

SCR, BTN SKT HD CAP (M4 X 6.0)

GUIDE, STOCK

SCR, SKT HD CAP, RoHS, M5 X 65

SCR, SET, FLT POINT M5 X 20.0

SCR, SKT HD CAP, RoHS, M3 X 8.0

SPACER, CRIMPER

SCR, BHSC, RoHS (M3 X 10)

FENCE

DOCUMENTATION PACKAGE

TAG,IDENTIFICATION

SCREW, DRIVE, RH, RoHS, 2 x .188

LIMITER, ADJUSTMENT BOLT

SCR, SET, SOC, CONE POINT, M3 x 4.0

SCR, BHSC, RoHS (M4 X 8)

SCR, HEX HD CAP, M4 X 6.0

FEED PAWL

SCR, SKT HD CAP, RoHS, M4 X 16

SCR, SET, CUP POINT M3 X 3.0

BUMPER, HOLD DOWN

HOLDER, SLUG BLADE

SCR, SKT HD CAP M4 X 6.0

FEED CAM, PRE FEED

FEED CAM, POST FEED

APPLICATOR BASIC ASSEMBLY, SF

RAM, AMP STYLE, SIDE FEED

SCR, BHSC, RoHS (M8 X 25)

DISC, NUMBERED FA WIRE ADJUSTMENT

APPLICATOR SHIM PACK

RAM WASHER, PRECISION

FA HEAD, ATLANTIC STYLE

BOLT, ADJUSTMENT

SCR, BHSC, RoHS (M4 X 16)

HEX HEAD, FLANGED, M5 x 8mm LONG

SPACER, STRIP GUIDE

PLATE, STRIP GUIDE

SPRING, COMPRESSION

LEVER, DRAG RELEASE

DRAG, SPECIAL

STRIP GUIDE, REAR

SCR, SKT HD CAP, RoHS, M4 X 16

WASHER, FLAT, REG M4

STRIPPER, SIDE FEED

BLADE, SLUG

PLATE, REAR SHEAR

ANVIL, SPECIAL, COMBINATION

CRIMPER, WIRE .120 "F" PREMIUM

2119957-2

260

8-21084-0_GATD

252

2119640-1

250

2079988_GATD

249

2119641-1

248

2119798-1

247

1-22279-3_SIMP

246

2119758

245

2168400-6

240

2119580-1

239

2063440-1

238

2119740-2

213

1901094-3

198

21045-3

172

994969-1_GATD

166

COUNTER_994970

164

240638

163

3-23627-7

137

2119799

136

1901689_EMPTY_OCEAN_SF

135

1633743-1

133

SIMP_1-22281-8

121

2119944-1

117

1-690712-7

115

980371-4

100

2168083-3

1-2168083-0

4-18024-4

1633055

2168083-6

2-18032-5

2168083-1

1-455888-2

2079383-2

1-2119928-7

2119956-1

2119740-1

2168078-1

2119793

992763-5

2079383-4

5-18022-5

1338683-9

2168083-8

2-18031-1

1-811242-0

1-1803011-2

18023-9

2119652

2119653

2119656-1

2119370

2079383-7

2119645

2119957-1

2119644-2

2119085

2119092-1

2079383-8

2161328

1-1320908-1

1-1901086-9

22283-1

356835-1

6-690754-6

1803053-7

2168083-8

1-18028-2

2119533-1

1633579-5

2-1803012-4

1803050-4

2-456409-3

-77 -7 -6 -5 -2 -1 PART NO

DESCRIPTION

ITEM A

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

0.5

0.13

0.013

0.0001

DWN

16MAR2012

R.O.WILSON

CHK

19MAR2012

K.J.STAKEM

APVD

19MAR2012 NAME

T.L.ELBIN

PRODUCT SPEC

APPLICATION SPEC

WEIGHT

SIZE

CAGE CODE

A1 00779

Customer Accessible Production Drawing

TE Connectivity

Harrisburg, PA 17105-3608

Ocean Side Feed

Applicator

DRAWING NO

RESTRICTED TO

2151542

SCALE

SHEET

1:2

REV

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

▷