C-2151541 Datasheet, PDF(1/4 Page) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

English

English German Russian Spanish Italian Polish Chinese Japanese Korean French Portuguese	Language :

C-2151541 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

THIS DRAWING IS UNPUBLISHED.

C COPYRIGHT 20

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

DESCRIPTION

FEED TYPE

CONVERT TO

PNEUMATIC FEED

2119950-1

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

1338685-1

5-18022-5

2119641-1

2119799-1

2063440-1

LOC

DIST

SET UP GAUGE

2119599-1

A 66

LTR

ECR-15-012960

ECR-15-013464

ECR-16-005398

ECR-16-009395

REVISIONS

DESCRIPTION

DATE

7SEP2015

23SEP2015

13APR2016

30JUN2016

DWN

APVD

RS UG

YY UG

JH JDG

YY JT

2151541 -1

2151541 -2

2151541 -5

FINE CRIMP HEIGHT ADJUST

MECHANICAL

PNEUMATIC

SERVO

LATCH PLATE 4

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

PNEUMATIC FEED

2119951-1

2161326-1

2119949-1

2119951-1

2161326-1

2119949-1

2119950-1

1338685-1

8- 2151541 -5

8- 2151541 -4

5-18022-5

8- 2151541 -5

8- 2151541 -4

5-18022-5

1901094-3

2119653-1

1901094-3

2119653-1

2119641-1

2119799-1

2168400-6 (QUANTITY 2)

2063440-1

-11111

--22--

-----1

----1-

--11--

----2-

7-18023-7

2168400-6

2119580-1

2063440-1

2119740-2

1901094-3

21045-3

SCR, SKT HD CAP M3 X 4.0

SHCS, LOW HEAD, RoHS, M5 X 16

MECHANICAL FEED ASSEMBLY

AIR FEED MODULE

TAG,IDENTIFICATION

SPACER, FEEDER

RING, RETAIN, EXTERN, 3/16 CRESCENT

7-18023-7

241

2168400-6

240

2119580-1

239

2063440-1

238

2119740-2

213

1901094-3

198

21045-3

172

994969-1_GATD

2151541 -6

NON-CRIMP HEIGHT ADJUST

SERVO

8- 1 1 1 1 1

994969-1

MAGNET, RARE EARTH HIGH ENERGY

166 D

COUNTER_994970

4 LATCH PLATE 12

- REF REF REF REF REF

994970-2

COUNTER, MAGNETIC

164

240638

2151541 -7

FINE CRIMP HEIGHT ADJUST

NONE

----1-

240638-1

SPRING, FEED FINGER

163

7- 2151541 -7

CRIMP TOOLING KIT

3-23627-7

----1-

3-23627-7 PIN, RETAIN, GRVD, 3/16 X .854

137

2119799

----1-

2119799-1 HOLDER,FEED FINGER, AF

136

APPLICATOR DATA

- - REF REF - -

SEE NOTE 4 MEMORY CHIP, PROGRAMMED

1901689_EMPTY_OCEAN_SF

135

CRIMP

SIZE

WIRE 1.27 mm [.050]

INSUL 1.83 mm [.072]

APPLICATOR INSTRUCTIONS

408-10389

TYPE

TERMINAL DATA: TE TERMINAL

TERMINAL NAME: MICRO QUADLOK SYSTEM

TE SPECIFICATION

TERMINAL DATA:

TERMINAL NAME:

TE TERMINAL

MICRO QUADLOK SYSTEM

TE SPECIFICATION

--11--

-11111

- - REF REF - -

-11111

-22222

-11111

15 14 - 1 1 1 1 1

-22222

1633743-1

1-18028-2

2119944-1

1-690438-0

2168083-1

455888-5

1-240641-3

1-2079383-0

SERVO FEED LATCH ASM

WASHER, FLAT, REG M4

FEED FINGER ASSEMBLY,SF

FRONT STRIP GUIDE

SCR, SKT HD CAP, RoHS, M3 X 8.0

SPACER, CRIMPER

SPACER

SCR, BHSC, RoHS (M3 X 6)

1633743-1

133

1-18028-2

119

2119944-1

117

1-690438-0

2168083-1

455888-5

1-240641-3

1-2079383-0

WIRE STRIP LENGTH

INSULATION DIAMETER RANGE

WIRE STRIP LENGTH

INSULATION DIAMETER RANGE

-11111

1633782-2 FENCE

1633782-2

3.05-3.35 mm [.120-.132 IN]

TERMINAL

APPLICATION

SPECIFICATION

(A)114-18021

(B)114-61024

n 1.15-1.60 mm [.045-.063 IN]

3.05-3.35 mm [.120-.132 IN]

TERMINAL

APPLICATION

SPECIFICATION

(A)114-18021

(B)114-61024

n 1.15-1.60 mm [.045-.063 IN]

-11111

-1--11

2119956-1

2119791-5

2119943-1

2119740-1

DOCUMENTATION PACKAGE

DEPRESSOR, WIRE

WASHER, SPACER

TAG,IDENTIFICATION

2119956-1

2119791-5

2119943-1

2119740-1

TERMINALS APPLIED

-22222

-1-111

2168078-1

2119793-1

SCREW, DRIVE, RH, RoHS, 2 x .188

LIMITER, ADJUSTMENT BOLT

2168078-1

2119793

GROUP 1 14

GROUP 2 15

TE TERMINAL

C1__DWG_PN_1_0

TE TERMINAL

C1__DWG_PN_2_0

TE TERMINAL

C1__DWG_PN_3_0

TE TERMINAL

C1__DWG_PN_4_0

GROUP 1 14

GROUP 2 15

TE TERMINAL

C1__DWG_PN_1_0

TE TERMINAL

C1__DWG_PN_2_0

TE TERMINAL

C1__DWG_PN_3_0

TE TERMINAL

C1__DWG_PN_4_0

6- 3 - 3 3 3

-22222

-11111

992763-5

2-18032-5

2079383-4

SCR, SET, SOC, CONE POINT, M3 x 4.0

SCR, SET, FLT POINT M5 X 20.0

SCR, BHSC, RoHS (M4 X 8)

992763-5

2-18032-5

2079383-4

(A) 928999-1

C1__DWG_PN_1_1

(A) 5-928918-2

C1__DWG_PN_2_1

(A) 968220-1

C1__DWG_PN_3_1

(A) 1703296-1

C1__DWG_PN_4_1

(A) 928999-1

C1__DWG_PN_1_1

(A) 5-928918-2

C1__DWG_PN_2_1

(A) 968220-1

C1__DWG_PN_3_1

(A) 1703296-1

C1__DWG_PN_4_1

----11

5-18022-5 SCR, HEX HD CAP, M4 X 6.0

5-18022-5

(A) 928999-5

(A) 928999-6

(A) 5-928999-1

(A) 5-928999-5

(A) 5-928999-6

(A) 6-928999-5

(A) 928918-1

(A) 928918-2

(A) 1-928918-1

(A) 1-928918-2

C1__DWG_PN_1_2

(A) 5-928918-1

C1__DWG_PN_2_2

C1__DWG_PN_1_3

(A) 6-928918-1

C1__DWG_PN_2_3

C1__DWG_PN_1_4

(A) 6-928918-2

C1__DWG_PN_2_4

C1__DWG_PN_1_5

(A) 6-928918-3

C1__DWG_PN_2_5

C1__DWG_PN_1_6

(A) 1394702-1

C1__DWG_PN_2_6

C1__DWG_PN_1_7

(A) 1394702-2

C1__DWG_PN_2_7

C1__DWG_PN_1_8

(A) 5-1394702-1

C1__DWG_PN_2_8

C1__DWG_PN_1_9

(A) 5-1394702-2

C1__DWG_PN_2_9

C1__DWG_PN_1_10

(A) 968893-1

C1__DWG_PN_2_10

C1__DWG_PN_1_11

(A) 968220-5

(A) 968220-6

(A) 5-968220-1

(A) 5-968220-5

(A) 5-968220-6

(B) 2005119-1

C1__DWG_PN_3_2

(A) 1703296-5

C1__DWG_PN_4_2

C1__DWG_PN_3_3

(A) 1534116-1

C1__DWG_PN_4_3

C1__DWG_PN_3_4

(A) 1534116-2

C1__DWG_PN_4_4

C1__DWG_PN_3_5

(A) 5-1534116-1

C1__DWG_PN_4_5

C1__DWG_PN_3_6

(A) 5-1534116-2

C1__DWG_PN_4_6

C1__DWG_PN_3_7

(A) 1241918-1

C1__DWG_PN_4_7

(A) 928999-5

(A) 928999-6

(A) 5-928999-1

(A) 5-928999-5

(A) 5-928999-6

(A) 6-928999-5

(A) 928918-1

(A) 928918-2

(A) 1-928918-1

(A) 1-928918-2

C1__DWG_PN_1_2

(A) 5-928918-1

C1__DWG_PN_2_2

C1__DWG_PN_1_3

(A) 6-928918-1

C1__DWG_PN_2_3

C1__DWG_PN_1_4

(A) 6-928918-2

C1__DWG_PN_2_4

C1__DWG_PN_1_5

(A) 6-928918-3

C1__DWG_PN_2_5

C1__DWG_PN_1_6

(A) 1394702-1

C1__DWG_PN_2_6

C1__DWG_PN_1_7

(A) 1394702-2

C1__DWG_PN_2_7

C1__DWG_PN_1_8

(A) 5-1394702-1

C1__DWG_PN_2_8

C1__DWG_PN_1_9

(A) 5-1394702-2

C1__DWG_PN_2_9

C1__DWG_PN_1_10

(A) 968893-1

C1__DWG_PN_2_10

C1__DWG_PN_1_11

(A) 968220-5

(A) 968220-6

(A) 5-968220-1

(A) 5-968220-5

(A) 5-968220-6

C1__DWG_PN_3_2

(A) 1703296-5

C1__DWG_PN_4_2

C1__DWG_PN_3_3

(A) 1534116-1

C1__DWG_PN_4_3

C1__DWG_PN_3_4

(A) 1534116-2

C1__DWG_PN_4_4

C1__DWG_PN_3_5

(A) 5-1534116-1

C1__DWG_PN_4_5

C1__DWG_PN_3_6

(A) 5-1534116-2

C1__DWG_PN_4_6

C1__DWG_PN_3_7

(A) 1241918-1

C1__DWG_PN_4_7

----11

-44444

-22222

----12

-----1

-11111

-1-111

-11111

-1-111

1338685-1

2168400-1

2168083-2

18023-9

2119652-1

2119653-1

2119656-9

2119370-1

2079383-7

2119645-1

PAWL, FEED

SHCS, LOW HEAD, RoHS, M4 X 12

SCR, SKT HD CAP, RoHS, M4 X 8.0

SCR, SKT HD CAP M4 X 6.0

FEED CAM, PRE FEED

FEED CAM, POST FEED

APPLICATOR BASIC ASSEMBLY, SF

RAM, AMP STYLE, SIDE FEED

SCR, BHSC, RoHS (M8 X 25)

DISC, NUMBERED FA WIRE ADJUSTMENT

1338685-1

2168400-1

2168083-2

18023-9

2119652

2119653

2119656-9

2119370

2079383-7

2119645

WIRE

SIZE

0.35mm2

0.25mm2

0.20mm2

CRIMP HEIGHT

mm [INCH]

0.82+/-0.03 [.032+/-.001] W1__DWG_WGAUGE_1

0.76+/-0.03 [.030+/-.001] W1__DWG_WGAUGE_2

0.72+/-0.03 [.028+/-.001] W1__DWG_WGAUGE_3

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

9.3

W1__FA_SETTING_1

W1__DWG_CRIMP_HT_2

10.0

W1__FA_SETTING_2

W1__DWG_CRIMP_HT_3

10.4

W1__FA_SETTING_3

WIRE

SIZE

0.50mm2

CRIMP HEIGHT

mm [INCH]

0.92+/-0.03 [.036+/-.001] W1__DWG_WGAUGE_1

CRIMP HEIGHT 9

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

8.3

W1__FA_SETTING_1

-1-111

-11111

6- 1 1 1 1 1

7- 1 - 1 1 1

-11111

-22222

2119957-1

2119644-1

2119085-1

2119092-1

1752356-6

2079383-5

APPLICATOR SHIM PACK

RAM WASHER, PRECISION

FA HEAD, ATLANTIC STYLE

BOLT, ADJUSTMENT

SUPPORT, TERMINAL

SCR, BHSC, RoHS (M4 X 20)

2119957-1

2119644-1

2119085

2119092-1

1752356-6

2079383-5

-11111

2161328-1 HEX HEAD, FLANGED, M5 x 8mm LONG

2161328

-11111

1320908-6 SPACER, STRIP GUIDE

1320908-6

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":

14 POSITION THE HOLD DOWN, ITEM 18, IN ORIENTATION 1

FOR GROUP 1 TERMINALS, REFER TO SHEET 2.

2151541 -4

2151541 -5

2151541 -6

15 POSITION THE HOLD DOWN, ITEM 18, IN ORIENTATION 2

FOR GROUP 2 TERMINALS, REFER TO SHEET 2.

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62.

APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242.

FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37.

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35

& 252.

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

--1---

7- 1 - 1 1 1

----1-

-1-111

2119957-2

8-21084-0

2119640-1

2079988-1

2119641-1

2119798-1

1-22279-3

APPLICATOR SHIM PACK

O-RING, .676 ID, .070 DIA. MAT.

PUSH ROD, AIR FEED

BUSHING, LCH5-12, MISUMI

FEED CAM, AIR FEED

DETENT PIN

SPRING, COMPRESSION

2119957-2

260

8-21084-0_GATD

252

2119640-1

250

2079988_GATD

249

2119641-1

248

2119798-1

247

1-22279-3_SIMP

246

-11111

-22222

-11111

15 14 - 1 1 1 1 1

1- 1 1 1 1 1

-11111

1- 1 1 1 1 1

11 1 1 1 1 1

15 14 - 1 1 1 1 1

-11111

2119959-3

1-455888-0

22283-1

356835-1

240792-1

1320928-2

980371-4

2168083-2

1-18028-2

2119533-1

2217529-1

2119806-1

3-22280-3

1-356885-4

2119805-1

462006-6

1333233-1

4-240641-2

2119757-4

ASSEMBLY, STRIP GUIDE

SPACER, CRIMPER

SPRING, COMPRESSION

LEVER, DRAG RELEASE

DRAG, TERMINAL

STRIP GUIDE

SCR, SKT HD SHLDR 5.0 DIA X 6.0

SCR, SKT HD CAP, RoHS, M4 X 8.0

WASHER, FLAT, REG M4

STRIPPER, SIDE FEED

TERMINAL HOLD DOWN

INSERT, SHEAR

SPRING, COMPRESSION

STOP, SHEAR

SHEAR HOLDER, FRONT

FLOATING SHEAR, FRONT

ANVIL, COMBINATION, SPECIAL

SPACER

DEPRESSOR, SHEAR

2119959-3

1-455888-0

22283-1

356835-1

240792-1

1320928-2

980371-4

2168083-2

1-18028-2

2119533

2217529-1

2119806

SIMP_3-22280-3

1-356885-4

2119805-1

462006-6

1333233-1

4-240641-2

2119757-4

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

--1---

-11111

2119758-1

2119082-5

2079764-1

RAM, AMP STYLE, SIDE FEED, NON-ADJ.

CAM, SNAIL, INSULATION ADJUSTMENT

WASHER, WAVE SPRING, CREST-TO-CREST

2119758

245

2119082-5

244

2079764

243

-11111

11 1 1 1 1 1

-11111

238011-8

2119784-2

455888-1

BLOCK, CRIMPER SPACER

CRIMPER, INSULATION O PREMIUM

SPACER, CRIMPER

238011-8

2119784-2

455888-1

10 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET

FOR ADDITIONAL INFORMATION.

11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,

REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE

OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL

INFORMATION.

12 WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR

USE SHIM PACK 2119957-2 TO ACHIEVE A NOMINAL SHIM HEIGHT OF 1.00 mm.

13 REFER TO APPLICATION SPECIFICATION, 114-18021, PAGE 8, NOTE 3

CONCERNING CRIMPING 0.50mmÂ² WIRE.

6- 1 1 1 1 1

-77 -7 -6 -5 -2 -1

2119083-1

PART NO

RETAINER, INSULATION DIAL

DESCRIPTION

2119083

242

ITEM

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

(Pacific version shown on sheets 3 of 4

& 4 of 4)

11 1 1 1 1 1

5-568176-3 CRIMPER, WIRE

5-568176-3

-77 -7 -6 -5 -2 -1 PART NO

DESCRIPTION

ITEM A

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

DWN

HOFFNER

CHK

T.ELBIN

APVD

T.ELBIN

PRODUCT SPEC

07DEC2001

08DEC2011

APPLICATION SPEC

WEIGHT

CUSTOMER DRAWING

NAME

SIZE

CAGE CODE

A1 00779

TE Connectivity

Harrisburg, PA 17105-3608

Ocean Side Feed

Applicator

DRAWING NO

RESTRICTED TO

2151541

SCALE

SHEET

1:1

REV

AMP 4805 REV 31MAR2000

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

▷