C-2151528 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – SHOULD BE CONTACTED FOR THE LATEST REVISION.

8
THIS DRAWING IS UNPUBLISHED.
C ^{COPYRIGHT 20}
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER
REVISION
2151528 -2
E
2151528 -5
E
2151528 -6
E
2151528 -7
E
7- 2151528 -7
E
D
7
20
DESCRIPTION
FINE CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
NON-CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
CRIMP TOOLING KIT
6
FEED TYPE
PNEUMATIC
SERVO
LATCH PLATE ₄
SERVO
4 ^{LATCH PLATE} 12
NONE
-
CONVERT TO
SERVO LATCH PLATE
SMART APPLICATOR
PNEUMATIC FEED
-
-
-
-
APPLICATOR DATA
CRIMP
SIZE
WIRE 0.64 mm [.025]
INSUL 0.61 mm [.024]
APPLICATOR INSTRUCTIONS
408-10389
TYPE
F
F
TERMINAL DATA: HIROSE TERMINAL
TERMINAL NAME: _{HIROSE TERMINAL}
WIRE STRIP LENGTH
1.20-1.90 mm [.047-.075 IN]
TERMINAL
APPLICATION
C ^{SPECIFICATION}
TAD-P 0506
-
TERMINALS APPLIED
10
TE TERMINAL
1949699-1
1949699-2
C1__DWG_PN_1_0
HIROSE TERMINAL
C1__DWG_PN_2_0
C1__DWG_PN_1_1
DF20F-2830SCFA
C1__DWG_PN_2_1
C1__DWG_PN_1_2
DF20B-2830SCFA
C1__DWG_PN_2_2
HIROSE CRIMP SPECIFICATION
INSULATION DIAMETER RANGE
n ^{0.50-0.60 mm [.020-.024 IN]}
-
-
-
-
TE TERMINAL
C1__DWG_PN_3_0
HIROSE TERMINAL
C1__DWG_PN_4_0
WIRE
SIZE
28 AWG
30 AWG
CRIMP HEIGHT
mm [INCH]
0.52+/-0.02 [.020+/-.001] ^{W1__DWG_WGAUGE_1}
0.50+/-0.02 [.020+/-.001] ^{W1__DWG_WGAUGE_2}
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
10.3
W1__DWG_CRIMP_HT_2
10.4
9
W1__FA_SETTING_1
W1__FA_SETTING_2
1 _{RECOMMENDED SPARE PARTS}
2 _{GREASE BEARING SURFACES LIGHTLY}
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
B
SHEET SUPPLIED WITH THE APPLICATOR.
4 _{APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT}
ASSEMBLY. SEE BELOW FOR PART NUMBER:
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-
SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
2151528 -4
2151528 -5
2151528 -6
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6 _{APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62.}
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242.
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37.
7 _{GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252.}
8 _{MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY}
ACTUATE THE COUNTER.
9 _{CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE}
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
10 _{TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.}
11 _{WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR}
USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM
WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT.
A
12 _{TERMINAL REQUIRES LUBRICATION.}
AMP 4805 REV 31MAR2000
5
4
3
2119951-1
2161326-1
2119950-1
-
-
-
-
APPLICATOR STYLE CONVERSION CHART
PART NUMBERS REQUIRED
-
8- 2151528 -5
1901094-3
-
-
8- 2151528 -4
-
-
1338685-1
5-18022-5
2119641-1
2119799-1
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
2168400-6 (QUANTITY 2)
-
2063440-1
-
-
-
-
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
ATLANTIC VERSION
Shown on sheets 1 of 4 & 2 of 4
(Pacific version shown on sheets 3 of 4
& 4 of 4)
2
LOC
DIST
SET UP GAUGE
2119599-1
A 66
P
LTR
D
E
ECR-15-007505
ECR-15-017145
REVISIONS
DESCRIPTION
1
DATE
14MAY2015
01DEC2015
DWN
APVD
MR GB
XZ TE
--1--
2119957-2 APPLICATOR SHIM PACK
-
1
2119957-2
260
7^{- 1 - 1 1}
----1
8-21084-0
2119640-1
O-RING, .676 ID, .070 DIA. MAT.
PUSH ROD, AIR FEED
-
1
8-21084-0_GATD
252
-
1
2119640-1
250
----1
2079988-1 BUSHING, LCH5-12, MISUMI
-
1
2079988_GATD
249
----1
2119641-1 FEED CAM, AIR FEED
-
1
2119641-1
248
-1-11
2119798-1 DETENT PIN
-
1
2119798-1
247
-1-11
1-22279-3 SPRING, COMPRESSION
-
1
1-22279-3_SIMP
246
--1--
-1111
2119758-1
2119082-1
RAM, AMP STYLE, SIDE FEED, NON-ADJ.
CAM, SNAIL, INSULATION ADJUSTMENT
-
1
2119758
245
D
-
1
2119082-1
244
-1111
2079764-1 WASHER, WAVE SPRING, CREST-TO-CREST
-
1
2079764
243
6-1111
2119083-1 RETAINER, INSULATION DIAL
-
1
2119083
242
--22-
2168400-6 SHCS, LOW HEAD, RoHS, M5 X 16
-
2
2168400-6
240
----1
2063440-1 AIR FEED MODULE
-
1
2063440-1
238
--11-
2119740-2 TAG,IDENTIFICATION
-
1
2119740-2
213
--11-
1901094-3 SPACER, FEEDER
..
1
1901094-3
198
----2
21045-3
RING, RETAIN, EXTERN, 3/16 CRESCENT
-
2
21045-3
172
8^-1111
994969-1
MAGNET, RARE EARTH HIGH ENERGY
-
1
994969-1_GATD
166
- REF REF REF REF
994970-2
COUNTER, MAGNETIC
-
1
COUNTER_994970
164
----1
240638-1
SPRING, FEED FINGER
-
1
240638
163
----1
3-23627-7 PIN, RETAIN, GRVD, 3/16 X .854
-
1
3-23627-7
137
----1
2119799-1 HOLDER,FEED FINGER, AF
-
1
2119799
136
- - REF REF -
SEE NOTE 4 MEMORY CHIP, PROGRAMMED
-
1
1901689_EMPTY_OCEAN_SF
135
--11-
1633743-1 SERVO FEED LATCH ASM
..
1
1633743-1
133
-1111
1-22281-8 SPRING, COMPRESSION
-
1
SIMP_1-22281-8
121
-1111
1-18028-2 WASHER, FLAT, REG M4
-
1
1-18028-2
119
- - REF REF -
2119944-1 FEED FINGER ASSEMBLY,SF
-
1
2119944-1
117
12 - 1 1 1 1
2119955-1 ASSY, LUBRICATOR, SIDE FEED
-
1
2119955-1
113
-1111
1-690438-0 FRONT STRIP GUIDE
-
1
1-690438-0
96
-2222
2168083-1 SCR, SKT HD CAP, RoHS, M3 X 8.0
-
2
2168083-1
95
-1111
-1111
2168083-6
1-455888-4
SCR, SKT HD CAP, RoHS, M5 X 65
SPACER, CRIMPER
-
1
2168083-6
93
-
1
1-455888-4
82
C
-1111
2119956-1 DOCUMENTATION PACKAGE
-
1
2119956-1
71
-1111
1-2119791-4 DEPRESSOR, WIRE
-
1
1-2119791-4
70
-1111
2119943-1 WASHER, SPACER
-
1
2119943-1
69
-1--1
2119740-1 TAG,IDENTIFICATION
-
1
2119740-1
67
-2222
2168078-1 SCREW, DRIVE, RH, RoHS, 2 x .188
-
2
2168078-1
66
-1-11
2119793-1 LIMITER, ADJUSTMENT BOLT
-
1
2119793
63
6 ^-3-33
-2222
992763-5
2-18032-5
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, SET, FLT POINT M5 X 20.0
-
3
992763-5
62
-
2
2-18032-5
61
-1111
2079383-4 SCR, BHSC, RoHS (M4 X 8)
-
1
2079383-4
60
----1
1338685-1 PAWL, FEED
-
1
1338685-1
56
-4444
2168400-1 SHCS, LOW HEAD, RoHS, M4 X 12
-
4
2168400-1
54
----1
18023-9
SCR, SKT HD CAP M4 X 6.0
-
1
18023-9
49
-1111
2119656-9 APPLICATOR BASIC ASSEMBLY, SF
-
1
2119656-9
46
-1-11
2119370-1 RAM, AMP STYLE, SIDE FEED
-
1
2119370
44
-1111
2079383-7 SCR, BHSC, RoHS (M8 X 25)
-
1
2079383-7
41
-1-11
2119645-1 DISC, NUMBERED FA WIRE ADJUSTMENT
-
1
2119645
40
-1-11
2119957-1 APPLICATOR SHIM PACK
-
1
2119957-1
39
-1111
2119644-1 RAM WASHER, PRECISION
-
1
2119644-1
38
6-1111
2119085-1 FA HEAD, ATLANTIC STYLE
-
1
2119085
37
7^-1-11
-1111
2119092-1
4-1752356-7
BOLT, ADJUSTMENT
SUPPORT, TERMINAL
-
1
2119092-1
35
-
1
4-1752356-7
34
-2222
2079383-5 SCR, BHSC, RoHS (M4 X 20)
-
2
2079383-5
33
B
-1111
2161328-1 HEX HEAD, FLANGED, M5 x 8mm LONG
-
1
2161328
32
-1111
1320908-8 SPACER, STRIP GUIDE
-
1
1320908-8
30
-1111
2-1901086-0 PLATE, STRIP GUIDE
-
1
2-1901086-0
29
-2222
22283-1
SPRING, COMPRESSION
-
2
SIMP_22283-1
27
-1111
356835-1
LEVER, DRAG RELEASE
-
1
356835-1
26
-1111
240792-1
DRAG, TERMINAL
-
1
240792-1
25
-1111
1320928-2 STRIP GUIDE
-
1
1320928-2
24
-1111
980371-4
SCR, SKT HD SHLDR 5.0 DIA X 6.0
-
1
980371-4
23
-1111
2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.0
-
1
2168083-2
21
-1111
1-18028-2 WASHER, FLAT, REG M4
-
1
1-18028-2
20
-1111
2119533-1 STRIPPER, SIDE FEED
-
1
2119533-1
19
-1111
3-22280-3 SPRING, COMPRESSION
-
1
SIMP_3-22280-3
12
-1111
1-356885-5 STOP, SHEAR
-
1
1-356885-5
11
1- 1 1 1 1
2119805-1 SHEAR HOLDER, FRONT
-
1
2119805-1
10
1- 1 1 1 1
1803095-6 FLOATING SHEAR, FRONT
-
1
1803095-6
9
11 1 1 1 1
1803334-8 ANVIL, COMBINATION
-
1
1803334-8
8
-1111
1-2119757-9 DEPRESSOR, SHEAR
-
1
1-2119757-9
5
-1111
2-238011-8 BLOCK, CRIMPER SPACER
-
1
2-238011-8
4
1^{1 1 1 1 1}
-1111
1-1803326-2
1803078-6
CRIMPER, INSULATION F
SPACER, PRECISION
-
1
1-1803326-2
3
-
1
1803078-6
2
1^{1 1 1 1 1}
1803323-7 CRIMPER, WIRE PREMIUM
-
1
1803323-7
1
-77 -7 -6 -5 -2 PART NO
DESCRIPTION
ITEM _A
NO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
mm
MATERIAL
-
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0 PLC
-
1 PLC
-
2 PLC
-
3 PLC
-
4 PLC
-
ANGLES
-
FINISH
-
-
DWN
C. MOYER
CHK
T. ELBIN
APVD
T. ELBIN
PRODUCT SPEC
20OCT2011
20OCT2011
20OCT2011 ^NAME
-
APPLICATION SPEC
-
WEIGHT
-
SIZE
CAGE CODE
A1 ⁰⁰⁷⁷⁹
Customer Accessible Production Drawing
TE Connectivity
Harrisburg, PA 17105-3608
Ocean Side Feed
Applicator
-
DRAWING NO
RESTRICTED TO
2151528
SCALE
SHEET
1:2
OF
14
-
REV
E
SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION