C-2151524 Datasheet, PDF(1/4 Page) TE Connectivity Ltd – THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

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C-2151524 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

THIS DRAWING IS UNPUBLISHED.

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

2151524 -2

2151524 -5

2151524 -6

2151524 -7

3- 2151524 -2

7- 2151524 -7

2011

DESCRIPTION

FINE CRIMP HEIGHT ADJUST

NON-CRIMP HEIGHT ADJUST

FINE CRIMP HEIGHT ADJUST

CRIMP TOOLING KIT

FEED TYPE 10

PNEUMATIC

SERVO

LATCH PLATE

SERVO

4 LATCH PLATE 11

NONE

DOUBLE ACTING

PNEUMATIC WITH

SENSORS

CONVERT TO

SERVO LATCH PLATE

SMART APPLICATOR

DOUBLE ACTING

PNEUMATIC FEED

DOUBLE ACTING

PNEUMATIC FEED

SERVO LATCH PLATE

SMART APPLICATOR

APPLICATOR DATA

CRIMP

SIZE

WIRE 1.07 mm [.042]

INSUL 1.27 mm [.050]

APPLICATOR INSTRUCTIONS

408-10389

TYPE

TERMINAL DATA: TE TERMINAL

TE CRIMP SPECIFICATION

TERMINAL NAME: NANO MQS TERMINAL

WIRE STRIP LENGTH

C 3.50-3.80 mm [.138-.150 IN]

TERMINAL

APPLICATION

SPECIFICATION

114-18858

INSULATION DIAMETER RANGE

n 1.20-1.30 mm [.047-.051 IN]

TERMINALS APPLIED

TE TERMINAL

C1__DWG_PN_1_0

TE TERMINAL

C1__DWG_PN_2_0

TE TERMINAL

C1__DWG_PN_3_0

TE TERMINAL

C1__DWG_PN_4_0

2-1703930-1

C1__DWG_PN_1_1

2-1703930-2

C1__DWG_PN_2_1

2-1703930-3

C1__DWG_PN_3_1

WIRE

SIZE

0.35mm2

CRIMP HEIGHT

mm [INCH]

0.78+/-.02 [.0307+/-.0008] W1__DWG_WGAUGE_1

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

9.6

W1__FA_SETTING_1

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":

2151524 -4

2151524 -5

2151524 -6

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62.

APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242.

FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37.

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252.

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

10 PRODUCTION ONLY ALLOWED WITH TOOLS WITH PNEUMATIC OR

SERVOELECTRICAL FEED.MECHANICAL FEED IS NOT ALLOWED.

11 WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR

USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM

WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT

12 CUT TO LENGTH AT ASSEMBLY

13 THIS APPLICATOR IS EQUIPPED WITH THE DOUBLE ACTING FEED WITH SNESORS

AND IS APPLICATION SPECIFIC AND DOES NOT REQUIRE ITEM 49 & 248.

AMP 4805 REV 31MAR2000

2119951-1

2161326-1

2119950-2

2119950-1

2119950-2

2119950-1

2119951-1

2161326-1

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

1338685-1

5-18022-5

8- 2151524 -5

8- 2151524 -4

5-18022-5

8- 2151524 -5

8- 2151524 -4

1901094-3

2119641-1

1901094-3

2119799-1

2168400-6 (QUANTITY 2)

1803430-1

2063440-1

1803430-1

2063440-1

2168400-6 (QUANTITY 2)

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

-1

12 - -

7-1

-1

----

-1--

1-11

---1

1-11

-77 -32 -7 -6 -5 -2

1803430-1

2119957-2

8-21084-0

2119640-1

1803259-1

2119641-1

2119798-1

PART NO

AIR FEED MODULE

APPLICATOR SHIM PACK

O-RING, .676 ID, .070 DIA. MAT.

PUSH ROD, AIR FEED

BUSHING, FLANGED

FEED CAM, AIR FEED

DETENT PIN

DESCRIPTION

1803430

290

2119957-2

260

8-21084-0_GATD

252

2119640-1

250

1803259

249

2119641-1

248

2119798-1

247

ITEM

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

(Pacific version shown on sheets 3 of 4

& 4 of 4)

LOC

DIST

SET UP GAUGE

2119599-1 A 66

LTR

ECR-16-017768

REVISIONS

DESCRIPTION

DATE

20DEC2016

DWN

APVD

RS LZ

-1 1 - 1 1

1-22279-3 SPRING, COMPRESSION

1-22279-3_SIMP

246

-- - 1 - -

2119758-1 RAM, AMP STYLE, SIDE FEED, NON-ADJ.

2119758

245

-1 1 1 1 1

2119082-3 CAM, SNAIL, INSULATION ADJUSTMENT

2119082-3

244

-1 1 1 1 1

2079764-1 WASHER, WAVE SPRING, CREST-TO-CREST

2079764

243

6 -1

1111

-22-

2119083-1

2168400-6

RETAINER, INSULATION DIAL

SHCS, LOW HEAD, RoHS, M5 X 16

2119083

242

2168400-6

240

---1

-11-

2063440-1

2119740-2

AIR FEED MODULE

TAG,IDENTIFICATION

2063440-1

238 D

2119740-2

213

-- - 1 1 -

1901094-3 SPACER, FEEDER

1901094-3

198

-2 - - - 2

21045-3

RING, RETAIN, EXTERN, 3/16 CRESCENT

21045-3

172

8-1

1111

994969-1

MAGNET, RARE EARTH HIGH ENERGY

994969-1_GATD

166

- REF REF REF REF REF

994970-2

COUNTER, MAGNETIC

COUNTER_994970

164

-1 - - - 1

240638-1

SPRING, FEED FINGER

240638

163

-1 - - - 1

3-23627-7 PIN, RETAIN, GRVD, 3/16 X .854

3-23627-7

137

-1 - - - 1

2119799-1 HOLDER,FEED FINGER, AF

2119799

136

- - - REF REF -

SEE NOTE 4 MEMORY CHIP, PROGRAMMED

1901689_EMPTY_OCEAN_SF

135

-- - 1 1 -

1633743-1 SERVO FEED LATCH ASM

1633743-1

133

-1 1 1 1 1

1-18028-2 WASHER, FLAT, REG M4

1-18028-2

119

- - - REF REF -

2119944-1 FEED FINGER ASSEMBLY,SF

2119944-1

117

-1 1 1 1 1

1-22281-8 SPRING, COMPRESSION

1-22281-8

-1 1 1 1 1

2168083-6 SCR, SKT HD CAP, RoHS, M5 X 65

2168083-6

-2 2 2 2 2

2168083-1 SCR, SKT HD CAP, RoHS, M3 X 8.0

2168083-1

-1 1 1 1 1

1-690438-0 FRONT STRIP GUIDE

1-690438-0

-1 1 1 1 1

455888-5

SPACER, CRIMPER

455888-5

-1 1 1 1 1

2119956-1 DOCUMENTATION PACKAGE

2119956-1

-1 1 1 1 1

2119791-9 DEPRESSOR, WIRE

2119791-9

-1 1 - - 1

2119740-1 TAG,IDENTIFICATION

2119740-1

-2 2 2 2 2

2168078-1 SCREW, DRIVE, RH, RoHS, 2 x .188

2168078-1

-1

6 -3

1-11

3-33

2119793-1

992763-5

LIMITER, ADJUSTMENT BOLT

SCR, SET, SOC, CONE POINT, M3 x 4.0

2119793

992763-5

-1 1 1 1 1

2079383-4 SCR, BHSC, RoHS (M4 X 8)

2079383-4

-1 - - - 1

5-18022-5 SCR, HEX HD CAP, M4 X 6.0

5-18022-5

-1 - - - 1

1338685-1 PAWL, FEED

1338685-1

-4 4 4 4 4

2168400-1 SHCS, LOW HEAD, RoHS, M4 X 12

2168400-1

12 - 2

-1

2222

1111

2168083-8

18030-1

SCR, SKT HD CAP, RoHS, M4 X 16

NUT, HEX, REG M3

2168083-8

18030-1

-1 1 1 1 1

811242-5

BUMPER, HOLD DOWN

811242-5_OLD

-1 1 1 1 1

690753-2

SPACER, TONKER

690753-2

-- - - - 1

18023-9

SCR, SKT HD CAP M4 X 6.0

18023-9

-1 1 1 1 1

2119656-9 APPLICATOR BASIC ASSEMBLY, SF

2119656-9

-1 1 - 1 1

2119370-1 RAM, AMP STYLE, SIDE FEED

2119370

-1 1 1 1 1

2079383-7 SCR, BHSC, RoHS (M8 X 25)

2079383-7

-1 1 - 1 1

2119645-1 DISC, NUMBERED FA WIRE ADJUSTMENT

2119645

-1 1 - 1 1

2119957-1 APPLICATOR SHIM PACK

2119957-1

-1 1 1 1 1

2119644-1 RAM WASHER, PRECISION

2119644-1

6-1

-1

1111

2119085-1

2-18032-5

FA HEAD, ATLANTIC STYLE

SCR, SET, FLT POINT M5 X 20.0

2119085_PRE_REV_K

2-18032-5

7 -1

1-11

2119092-1 BOLT, ADJUSTMENT

2119092-1

-1 1 1 1 1

1752356-1 SUPPORT, TERMINAL

1752356-1

-2 2 2 2 2

2079383-5 SCR, BHSC, RoHS (M4 X 20)

2079383-5

-1

1111

2161328-1

2-1722335-1

HEX HEAD, FLANGED, M5 x 8mm LONG

THREAD BOLT GEWINDEBOLZEN

2161328

2-1722335-1_US

-1 1 1 1 1

1320908-2 SPACER, STRIP GUIDE

1320908-2

-1 1 1 1 1

1901086-1 PLATE, STRIP GUIDE

1901086-1

-2 2 2 2 2

22283-1

SPRING, COMPRESSION

22283-1

-1 1 1 1 1

356835-1

LEVER, DRAG RELEASE

356835-1

-1 1 1 1 1

1803142-1 DRAG, TERMINAL

1803142-1

-1 1 1 1 1

1320928-2 STRIP GUIDE

1320928-2

-1 1 1 1 1

980371-4

SCR, SKT HD SHLDR 5.0 DIA X 6.0

980371-4

-1 1 1 1 1

2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.0

2168083-2

-1 1 1 1 1

1-18028-2 WASHER, FLAT, REG M4

1-18028-2

-1 1 1 1 1

2119533-1 STRIPPER, SIDE FEED

2119533

-1 1 1 1 1

3-22280-3 SPRING, COMPRESSION

SIMP_3-22280-3

-1 1 1 1 1

2-519000-1 SCR, SKT HD CAP M4 X 10.0

2-519000-1_HDI_AIRFEED

1 -1 1 1 1 1

2119805-1 SHEAR HOLDER, FRONT

2119805-1

1 -1

1 11

-1

1111

1803095-7

6-1633620-7

240641-1

FLOATING SHEAR, FRONT

ANVIL, COMBINATION

SPACER

1803095-7

6-1633620-7

240641-1

-1 1 1 1 1

2119757-8 DEPRESSOR, SHEAR

2119757-8

-1 1 1 1 1

3-238011-8 BLOCK, CRIMPER SPACER

3-238011-8

111

1111

1803143-6 CRIMPER, INSULATION O

1803143-6

111

1111

2-1333281-7 CRIMPER, WIRE PREMIUM

2-1333281-7

-77 -32 -7 -6 -5 -2 PART NO

DESCRIPTION

ITEM A

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

DWN

01JUN2011

B. WEAVER

CHK

01JUN2011

G. HOFFNER

APVD

01JUN2011 NAME

T. ELBIN

PRODUCT SPEC

APPLICATION SPEC

WEIGHT

SIZE

CAGE CODE

A1 00779

Customer Accessible Production Drawing

TE Connectivity

Harrisburg, PA 17105-3608

Ocean Side Feed

Applicator

DRAWING NO

RESTRICTED TO

2151524

SCALE

SHEET

1:2

REV

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

▷