C-2151523 Datasheet, PDF(1/4 Page) TE Connectivity Ltd – THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

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C-2151523 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

THIS DRAWING IS UNPUBLISHED.

C COPYRIGHT 20

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

DESCRIPTION

FEED TYPE

CONVERT TO

2151523 -2

FINE CRIMP HEIGHT ADJUST

PNEUMATIC

SERVO LATCH PLATE

SMART APPLICATOR

2151523 -5

FINE CRIMP HEIGHT ADJUST

SERVO

LATCH PLATE 4

PNEUMATIC FEED

2151523 -6

NON-CRIMP HEIGHT ADJUST

SERVO

4 LATCH PLATE 11

2151523 -7

FINE CRIMP HEIGHT ADJUST

NONE

7- 2151523 -7

CRIMP TOOLING KIT

APPLICATOR DATA

CRIMP

SIZE

WIRE 1.07 mm [.042]

INSUL 1.07 mm [.042]

APPLICATOR INSTRUCTIONS

408-10389

TYPE

TERMINAL DATA: TE TERMINAL

TE CRIMP SPECIFICATION

TERMINAL NAME: NANO MQS TERMINAL

WIRE STRIP LENGTH

3.25-3.55mm [.128-.140 IN]

TERMINAL

APPLICATION

C SPECIFICATION

(A)114-18858

INSULATION DIAMETER RANGE

n 0.95-1.20mm [.037-.047 IN]

TERMINALS APPLIED

TE TERMINAL

(A)2-1703930-1

TE TERMINAL

(A)2-1703930-2

TE TERMINAL

(A)2-1703930-3

TE TERMINAL

WIRE

SIZE

0.35mm2

0.22mm2

CRIMP HEIGHT

mm [INCH]

0.78+/-0.02 [.031+/-.001]

0.70+/-0.02 [.028+/-.001]

CRIMP HEIGHT

REFERENCE SETTING

9.2

10.4

W1__FA_SETTING_1

W1__FA_SETTING_2

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-2151523-4

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

8-2151523-5

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":

8-2151523-6

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62.

APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.

FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37.

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35

& 252.

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

10 PRODUCTION ONLY ALLOWED WITH TOOLS WITH PNEUMATIC OR

SERVOELECTRICAL FEED. MECHANICAL FEED IS NOT ALLOWED.

11 WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6)

USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF 4.98.

12 CUT TO LENGTH AT ASSEMBLY.

AMP 4805 REV 31MAR2000

2119951-1

2161326-1

2119950-1

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

1338685-1

8- 2151523 -5

8- 2151523 -4

5-18022-5

1901094-3

2119799-1

1-1752354-5

2119799-1

2168400-6 (QUANTITY 2)

2063440-1

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

12 - - 1 - -

7- 1 - 1 1

----1

-1-11

--1--

-1111

-77 -7 -6 -5 -2

2119957-2

8-21084-0

2119640-1

2079988-1

2119641-1

2119798-1

1-22279-3

2119758-1

2119082-3

PART NO

APPLICATOR SHIM PACK

O-RING, .676 ID, .070 DIA. MAT.

PUSH ROD, AIR FEED

BUSHING, LCH5-12, MISUMI

FEED CAM, AIR FEED

DETENT PIN

SPRING, COMPRESSION

RAM, AMP STYLE, SIDE FEED, NON-ADJ.

CAM, SNAIL, INSULATION ADJUSTMENT

DESCRIPTION

2119957-2

260

8-21084-0_GATD

252

2119640-1

250

2079988_GATD

249

2119641-1

248

2119798-1

247

1-22279-3_SIMP

246

2119758

245

2119082-3

244

ITEM

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

(Pacific version shown on sheets 3 of 4

& 4 of 4)

LOC

DIST

SET UP GAUGE

2119599-1

A 66

LTR

ECR-16-012987

ECR-16-016132

REVISIONS

DESCRIPTION

DATE

09SEP2016

15NOV2016

DWN

APVD

MR GB

RS LZ

-1111

6- 1 1 1 1

--22-

----1

--11-

----2

8- 1 1 1 1

- REF REF REF REF

----1

- - REF REF -

--11-

-1111

-2222

-1111

-1--1

-2222

-1-11

6- 3 -33

-1111

----1

-1111

----1

-4444

12 - 2 2 2 2

-1111

----1

-1111

-1-11

-1111

-1-11

-1111

6- 1 1 1 1

-1111

7- 1 - 1 1

-1111

-2222

-1111

-2222

-1111

1-1111

1 1 1 111

-1111

-----

-1111

111111

-----

111111

2079764-1

2119083-1

2168400-6

2063440-1

2119740-2

1901094-3

21045-3

994969-1

994970-2

240638-1

3-23627-7

2119799-1

SEE NOTE 4

1633743-1

1-18028-2

1-22281-8

2168083-6

2168083-1

1-690438-0

455888-4

5-547505-2

1803205-1

2119956-1

2119740-1

2168078-1

2119793-1

992763-5

2079383-4

5-18022-5

21028-2

1338685-1

2168400-1

2168083-8

5018030-1

811242-5

690753-2

18023-9

2119656-9

2119370-1

2079383-7

2119645-1

2119957-1

2119644-1

2119085-1

2-18032-5

2119092-1

1752356-6

2079383-5

2161328-1

2-1722335-1

1320908-2

1901086-1

455888-3

22283-1

356835-1

1803142-1

1320928-2

980371-4

2168083-2

1-18028-2

2119533-1

3-22280-3

2-519000-1

2119805-1

1803095-7

1-1633620-2

240641-1

1803140-1

5-238011-7

1803143-2

2-1333281-7

WASHER, WAVE SPRING, CREST-TO-CREST

RETAINER, INSULATION DIAL

SHCS, LOW HEAD, RoHS, M5 X 16

AIR FEED MODULE

TAG,IDENTIFICATION

SPACER, FEEDER

RING, RETAIN, EXTERN, 3/16 CRESCENT

MAGNET, RARE EARTH HIGH ENERGY

COUNTER, MAGNETIC

SPRING, FEED FINGER

PIN, RETAIN, GRVD, 3/16 X .854

HOLDER,FEED FINGER, AF

MEMORY CHIP, PROGRAMMED

SERVO FEED LATCH ASM

WASHER, FLAT, REG M4

SPRING, COMPRESSION

SCR, SKT HD CAP, RoHS, M5 X 65

SCR, SKT HD CAP, RoHS, M3 X 8.0

FRONT STRIP GUIDE

SPACER, CRIMPER

SPRING, COMPRESSION

INSULATION HOLDER

DOCUMENTATION PACKAGE

TAG,IDENTIFICATION

SCREW, DRIVE, RH, RoHS, 2 x .188

LIMITER, ADJUSTMENT BOLT

SCR, SET, SOC, CONE POINT, M3 x 4.0

SCR, BHSC, RoHS (M4 X 8)

SCR, HEX HD CAP, M4 X 6.0

PIN, SLOTTED SPRING .062 X .250

PAWL, FEED

SHCS, LOW HEAD, RoHS, M4 X 12

SCR, SKT HD CAP, RoHS, M4 X 16

NUT, HEX, REG, RoHS, M3

BUMPER, HOLD DOWN

SPACER, TONKER

SCR, SKT HD CAP M4 X 6.0

APPLICATOR BASIC ASSEMBLY, SF

RAM, AMP STYLE, SIDE FEED

SCR, BHSC, RoHS (M8 X 25)

DISC, NUMBERED FA WIRE ADJUSTMENT

APPLICATOR SHIM PACK

RAM WASHER, PRECISION

FA HEAD, ATLANTIC STYLE

SCR, SET, FLT POINT M5 X 20.0

BOLT, ADJUSTMENT

SUPPORT, TERMINAL

SCR, BHSC, RoHS (M4 X 20)

HEX HEAD, FLANGED, M5 x 8mm LONG

THREAD BOLT GEWINDEBOLZEN

SPACER, STRIP GUIDE

PLATE, STRIP GUIDE

SPACER, CRIMPER

SPRING, COMPRESSION

LEVER, DRAG RELEASE

DRAG, TERMINAL

STRIP GUIDE

SCR, SKT HD SHLDR 5.0 DIA X 6.0

SCR, SKT HD CAP, RoHS, M4 X 8.0

WASHER, FLAT, REG M4

STRIPPER, SIDE FEED

SPRING, COMPRESSION

SCR, SKT HD CAP M4 X 10.0

SHEAR HOLDER, FRONT

FLOATING SHEAR, FRONT

ANVIL, COMBINATION

SPACER

DEPRESSOR, SHEAR

BLOCK, CRIMPER SPACER

CRIMPER, INSULATION O

CRIMPER, WIRE PREMIUM

2079764

243

2119083

242

2168400-6

240

2063440-1

238

2119740-2

213

1901094-3

198

21045-3

172

994969-1_GATD

166

COUNTER_994970

164

240638

163

3-23627-7

137

2119799

136

1901689_EMPTY_OCEAN_SF

135

1633743-1

133

1-18028-2

119

SIMP_1-22281-8

2168083-6

2168083-1

1-690438-0

455888-4

SIMP_5-547505-2

1803205-1

2119956-1

2119740-1

2168078-1

2119793

992763-5

2079383-4

5-18022-5

21028-2

1338685-1

2168400-1

2168083-8

5018030-1

811242-5_OLD

690753-2

18023-9

2119656-9

2119370

2079383-7

2119645

2119957-1

2119644-1

2119085_PRE_REV_K

2-18032-5

2119092-1

1752356-6

2079383-5

2161328

2-1722335-1_US

1320908-2

1901086-1

455888-3

SIMP_22283-1

356835-1

1803142-1

1320928-2

980371-4

2168083-2

1-18028-2

2119533

SIMP_3-22280-3

2-519000-1_HDI_AIRFEED

2119805-1

1803095-7

1-1633620-2

240641-1

ITEM_6

1803140-1

5-238011-7

1803143-2

ITEM_2

2-1333281-7

-77 -7 -6 -5 -2 PART NO

DESCRIPTION

ITEM A

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

DWN

09MAY2013

BOB HIGMAN

CHK

G.BAILEY

09MAY2013

APVD

09MAY2013 NAME

M.CLIFFORD

PRODUCT SPEC

APPLICATION SPEC

WEIGHT

SIZE

CAGE CODE

A1 00779

Customer Accessible Production Drawing

TE Connectivity

Harrisburg, PA 17105-3608

Ocean Side Feed

Applicator

DRAWING NO

RESTRICTED TO

2151523

SCALE

SHEET

1:2

REV

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

▷