C-2151516 Datasheet, PDF(1/4 Page) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

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C-2151516 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

THIS DRAWING IS UNPUBLISHED.

C COPYRIGHT 20

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

2151516 -1

2151516 -2

2151516 -5

2151516 -6

2151516 -7

7- 2151516 -7

DESCRIPTION

FINE CRIMP HEIGHT ADJUST

NON-CRIMP HEIGHT ADJUST

FINE CRIMP HEIGHT ADJUST

CRIMP TOOLING KIT

FEED TYPE

MECHANICAL

PNEUMATIC

SERVO

LATCH PLATE 4

SERVO

4 LATCH PLATE 12

NONE

CONVERT TO

PNEUMATIC FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

PNEUMATIC FEED

APPLICATOR DATA

CRIMP

SIZE

WIRE 1.40 mm [.055]

INSUL

APPLICATOR INSTRUCTIONS

408-10389

TYPE

TERMINAL DATA: TE TERMINAL

TE CRIMP SPECIFICATION

TERMINAL NAME: SOCKET CONTACT FOR 1MM DIA PIN

WIRE STRIP LENGTH

3.5-4.5 mm[.138-.177 IN]

TERMINAL

APPLICATION

C SPECIFICATION

114-18972

INSULATION DIAMETER RANGE

TERMINALS APPLIED

TE TERMINAL

C1__DWG_PN_1_0

TE TERMINAL

C1__DWG_PN_2_0

TE TERMINAL

C1__DWG_PN_3_0

TE TERMINAL

C1__DWG_PN_4_0

1564881-1

C1__DWG_PN_1_1

1-1564881-1

C1__DWG_PN_2_1

1564882-1

C1__DWG_PN_3_1

1-1564882-1

C1__DWG_PN_4_1

9-1801828-1

C1__DWG_PN_1_2

9-1801829-1

C1__DWG_PN_2_2

WIRE

SIZE

0.50mm2

0.35mm2

CRIMP HEIGHT

mm [INCH]

0.86+/-0.03 [.034+/-.001] W1__DWG_WGAUGE_1

0.78+/-0.03 [.031+/-.001] W1__DWG_WGAUGE_2

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

6.4

W1__DWG_CRIMP_HT_2

7.2

W1__FA_SETTING_1

W1__FA_SETTING_2

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":

2151516 -4

2151516 -5

2151516 -6

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62.

FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37.

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35

& 252.

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

10 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET

FOR ADDITIONAL INFORMATION.

11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,

REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE

OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL

INFORMATION.

12 WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6)

USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF

4.94 .

AMP 4805 REV 31MAR2000

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

LOC

DIST

SET UP GAUGE

2119599-1

A 66

LTR

ECR-16-012439

ECR-16-018244

REVISIONS

DESCRIPTION

DATE

30AUG2016

27DEC2016

DWN

APVD

MR TE

TB GB

2119950-1

1338685-1

5-18022-5

2119641-1

2119799-1

2063440-1

2119951-1

8- 2151516 -5

1901094-3

1-1752354-7 2168400-6 (QUANTITY 2)

2161326-1

8- 2151516 -4

2119949-1

2119951-1

2161326-1

2119949-1

1338685-1

5-18022-5

8- 2151516 -5

8- 2151516 -4

5-18022-5

2119653-1

1901094-3

2119653-1

1-1752354-7

2168400-6

(QUANTITY 2)

-1-111

--1---

-11111

--22--

1-22279-3

2119758-1

7-18023-7

2168400-6

SPRING, COMPRESSION

RAM, AMP STYLE, SIDE FEED, NON-ADJ.

SCR, SKT HD CAP M3 X 4.0

SHCS, LOW HEAD, RoHS, M5 X 16

1-22279-3_SIMP

246

2119758

245

7-18023-7

241

2168400-6

240

2119950-1

1338685-1

5-18022-5

2119641-1

2119799-1

2063440-1

-----1

2119580-1 MECHANICAL FEED ASSEMBLY

2119580-1

239

----1-

2063440-1 AIR FEED MODULE

--11--

2119740-2 TAG,IDENTIFICATION

2063440-1

238 D

2119740-2

213

--11--

1901094-3 SPACER, FEEDER

1901094-3

198

21045-3

----2-

21045-3

RING, RETAIN, EXTERN, 3/16 CRESCENT

172

994969-1_GATD

8- 1 1 1 1 1

994969-1

MAGNET, RARE EARTH HIGH ENERGY

166

- REF REF REF REF REF

994970-2

COUNTER, MAGNETIC

COUNTER_994970

164

----1-

240638-1

SPRING, FEED FINGER

240638

163

----1-

3-23627-7 PIN, RETAIN, GRVD, 3/16 X .854

3-23627-7

137

----1-

2119799-1 HOLDER,FEED FINGER, AF

2119799

136

- - REF REF - -

SEE NOTE 4 MEMORY CHIP, PROGRAMMED

1901689_EMPTY_OCEAN_SF

135

--11--

1633743-1 SERVO FEED LATCH ASM

1633743-1

133

-11111

1-18028-2 WASHER, FLAT, REG M4

1-18028-2

119

- - REF REF - -

2119944-1 FEED FINGER ASSEMBLY,SF

2119944-1

117

-11111

455888-5

SPACER, CRIMPER

455888-5

-22222

2168083-1 SCR, SKT HD CAP, RoHS, M3 X 8.0

2168083-1

-11111

1633782-3 FENCE

1633782-3

-11111

5-547505-2 SPRING, COMPRESSION

SIMP_5-547505-2

-11111

854769-4

HOLDER, INS

854769-4

-11111

2119956-1 DOCUMENTATION PACKAGE

2119956-1

-1--11

2119740-1 TAG,IDENTIFICATION

2119740-1

-22222

2168078-1 SCREW, DRIVE, RH, RoHS, 2 x .188

2168078-1

-1-111

2119793-1 LIMITER, ADJUSTMENT BOLT

2119793

6- 3 - 3 3 3

-11111

992763-5

2079383-4

SCR, SET, SOC, CONE POINT, M3 x 4.0

SCR, BHSC, RoHS (M4 X 8)

992763-5

2079383-4

----11

5-18022-5 SCR, HEX HD CAP, M4 X 6.0

5-18022-5

-11111

21028-2

PIN, SLOTTED SPRING .062 X .250

21028-2

----11

1338685-1 PAWL, FEED

1338685-1

-44444

2168400-1 SHCS, LOW HEAD, RoHS, M4 X 12

2168400-1

-22222

2168083-8 SCR, SKT HD CAP, RoHS, M4 X 16

2168083-8

-11111

5018030-1 NUT, HEX, REG, RoHS, M3

5018030-1

-11111

811242-5

BUMPER, HOLD DOWN

811242-5_OLD

-11111

690753-2

SPACER, TONKER

690753-2

----12

18023-9

SCR, SKT HD CAP M4 X 6.0

18023-9

-----1

2119652-1 FEED CAM, PRE FEED

2119652

-----1

2119653-1 FEED CAM, POST FEED

2119653

-11111

2119656-9 APPLICATOR BASIC ASSEMBLY, SF

2119656-9

-1-111

2119370-1 RAM, AMP STYLE, SIDE FEED

2119370

-11111

2079383-7 SCR, BHSC, RoHS (M8 X 25)

2079383-7

-1-111

2119645-1 DISC, NUMBERED FA WIRE ADJUSTMENT

2119645

-1-111

2119957-1 APPLICATOR SHIM PACK

2119957-1

-11111

1-2119644-4 RAM WASHER, PRECISION

1-2119644-4

6- 1 1 1 1 1

2119085-1 FA HEAD, ATLANTIC STYLE

2119085_PRE_REV_K

7- 1 -111

2119092-1 BOLT, ADJUSTMENT

2119092-1

-11111

1-1752356-9 SUPPORT, TERMINAL

1-1752356-9

-22222

-11111

2079383-5

2161328-1

SCR, BHSC, RoHS (M4 X 20)

HEX HEAD, FLANGED, M5 x 8mm LONG

2079383-5

2161328

-11111

1320908-2 SPACER, STRIP GUIDE

1320908-2

-11111

2119959-1 ASSEMBLY, STRIP GUIDE

2119959-1

*WARNING

-11111

1-455888-0 SPACER, CRIMPER

1-455888-0

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

-11111

11 1 - 1 1 1 1 1

-11111

1320928-2

2168083-2

1-18028-2

2119533-1

2119806-1

3-22280-3

STRIP GUIDE

SCR, SKT HD CAP, RoHS, M4 X 8.0

WASHER, FLAT, REG M4

STRIPPER, SIDE FEED

INSERT, SHEAR

SPRING, COMPRESSION

1320928-2

2168083-2

1-18028-2

2119533

2119806

SIMP_3-22280-3

-11111

1-356885-4 STOP, SHEAR

1-356885-4

1- 1 1111

2119805-1 SHEAR HOLDER, FRONT

2119805-1

1- 1 1111

1803095-1 FLOATING SHEAR, FRONT

1803095-1

12 - - 1 - - -

7- 1 - 1 1 1

----1-

-1-111

2119957-2

8-21084-0

2119640-1

1803259-1

2119641-1

2119798-1

APPLICATOR SHIM PACK

O-RING, .676 ID, .070 DIA. MAT.

PUSH ROD, AIR FEED

BUSHING, FLANGED

FEED CAM, AIR FEED

DETENT PIN

2119957-2

260

8-21084-0_GATD

252

2119640-1

250

1803259

249

2119641-1

248

2119798-1

247

1111111

-11111

------

-11111

------

1- - - - - -

------

11 1 1 1 1 1

6-1633139-9

1-240641-4

2119780-9

1803125-6

ANVIL, COMBINATION

SPACER

DEPRESSOR, SHEAR

CRIMPER, WIRE

6-1633139-9

1-240641-4

ITEM_6

2119780-9

ITEM_4

ITEM_3

ITEM_2

1803125-6

-77 -7 -6 -5 -2 -1 PART NO

DESCRIPTION

ITEM

-77 -7 -6 -5 -2 -1 PART NO

DESCRIPTION

ITEM A

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

(Pacific version shown on sheets 3 of 4

& 4 of 4)

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

DWN

Y.YIN

CHK

G.BAILEY

APVD

U.GUO

PRODUCT SPEC

01APR2013

APPLICATION SPEC

WEIGHT

CUSTOMER DRAWING

NAME

SIZE

CAGE CODE

A1 00779

TE Connectivity

Harrisburg, PA 17105-3608

Ocean Side Feed

Applicator

DRAWING NO

RESTRICTED TO

2151516

SCALE

SHEET

1:2

REV

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

▷