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C-2151499 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
8
THIS DRAWING IS UNPUBLISHED.
C COPYRIGHT 20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER
REVISION
2151499 -2
B
2151499 -5
B
2151499 -6
B
2151499 -7
B
D
7- 2151499 -7
A
7
20
DESCRIPTION
FINE CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
NON-CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
CRIMP TOOLING KIT
6
FEED TYPE
PNEUMATIC
SERVO
LATCH PLATE 4
SERVO
4 LATCH PLATE 12
NONE
-
CONVERT TO
-
SERVO LATCH PLATE
SMART APPLICATOR
-
PNEUMATIC FEED
-
-
-
-
5
-
2119951-1
2161326-1
-
2119950-1
-
-
-
-
4
3
APPLICATOR STYLE CONVERSION CHART
PART NUMBERS REQUIRED
-
2119944-1
-
-
1338685-1
-
-
-
-
-
8- 2151499 -5
8- 2151499 -4
-
5-18022-5
-
-
-
-
-
1901094-3
-
-
2119641-1
-
-
-
-
-
1976043-1
-
-
2119799-1
-
-
-
-
-
2168400-6 (QUANTITY 2)
-
-
2063440-1
-
-
-
-
APPLICATOR DATA
CRIMP
SIZE
WIRE 2.39 mm [.094]
INSUL 4.32 mm [.170]
APPLICATOR INSTRUCTIONS
408-10389
TYPE
F
O
TERMINAL DATA:
DELPHI TERMINAL
DELPHI PACKARD CRIMP SPECIFICATION
TERMINAL NAME: TAXI TERMINAL W/P I-PIN
WIRE STRIP LENGTH
4.83-5.59 mm [.190-.220 IN]
TERMINAL
APPLICATION
SPECIFICATION
DELPHI
-
INSULATION DIAMETER RANGE
n
13
-
-
-
-
C TERMINALS APPLIED
10 15
TE TERMINAL
286550-1
286551-1
C1__DWG_PN_1_0
DELPHI TERMINAL
C1__DWG_PN_2_0
C1__DWG_PN_1_1
12089040
C1__DWG_PN_2_1
C1__DWG_PN_1_2
12089188
C1__DWG_PN_2_2
TE SEAL
1949092-1
1949092-2
1949092-3
1949092-4
286553-1
13
C1__DWG_PN_3_0
DELPHI SEAL
C1__DWG_PN_4_0
CABLE DIAMETER
C1__DWG_PN_3_1
15324985
C1__DWG_PN_4_1
C1__DWG_PN_3_2
15324982
C1__DWG_PN_4_2
C1__DWG_PN_3_3
12034365
C1__DWG_PN_4_3
C1__DWG_PN_3_4
15324983
C1__DWG_PN_4_4
C1__DWG_PN_3_5
12015323
C1__DWG_PN_4_5
WIRE
SIZE
0.80mm2
0.50mm2
CRIMP HEIGHT
mm [INCH]
1.15+/-0.05 [.045+/-.002] W1__DWG_WGAUGE_1
1.10+/-0.05 [.043+/-.002] W1__DWG_WGAUGE_2
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
8.3
W1__DWG_CRIMP_HT_2
8.9
9
W1__FA_SETTING_1
W1__FA_SETTING_2
TERMINAL DATA:
DELPHI TERMINAL
DELPHI PACKARD CRIMP SPECIFICATION
TERMINAL NAME: TAXI TERMINAL W/P I-PIN
WIRE STRIP LENGTH
4.83-5.59 mm [.190-.220 IN]
TERMINAL
APPLICATION
SPECIFICATION
DELPHI
-
INSULATION DIAMETER RANGE
n
13
-
-
-
-
TERMINALS APPLIED
10 15
TE TERMINAL
286550-2
-
C1__DWG_PN_1_0
DELPHI TERMINAL
C1__DWG_PN_2_0
C1__DWG_PN_1_1
12146501
C1__DWG_PN_2_1
C1__DWG_PN_1_2
-
C1__DWG_PN_2_2
TE SEAL
1949092-1
1949092-2
1949092-3
1949092-4
286553-1
13
C1__DWG_PN_3_0
DELPHI SEAL
C1__DWG_PN_4_0
CABLE DIAMETER
C1__DWG_PN_3_1
15324985
C1__DWG_PN_4_1
C1__DWG_PN_3_2
15324982
C1__DWG_PN_4_2
C1__DWG_PN_3_3
12034365
C1__DWG_PN_4_3
C1__DWG_PN_3_4
15324983
C1__DWG_PN_4_4
C1__DWG_PN_3_5
12015323
C1__DWG_PN_4_5
WIRE
SIZE
0.80mm2
0.50mm2
CRIMP HEIGHT
mm [INCH]
1.10+/-0.05 [.043+/-.002] W1__DWG_WGAUGE_1
1.05+/-0.05 [.041+/-.002] W1__DWG_WGAUGE_2
CRIMP HEIGHT
9
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
8.9
W1__FA_SETTING_1
W1__DWG_CRIMP_HT_2
9.5
W1__FA_SETTING_2
1 RECOMMENDED SPARE PARTS
2 GREASE BEARING SURFACES LIGHTLY
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
B
4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-
2151499 -4
SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
2151499 -5
SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
2151499 -6
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37.
7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252.
8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
10 TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.
11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
12 WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR
A
USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM
WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT
13 THIS APPLICATOR APPLIES TERMINAL WITH A SEAL.
14 APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD
HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION.
APPLY #1-23419-5 LOC-TITE TO THREADS.
15 ITEM 24 (STRIP GUIDE) WILL NEED ADJUSTED WHEN RUNNING DIFFERENT TERMINALS.
AMP 4805 REV 31MAR2000
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
ATLANTIC VERSION
Shown on sheets 1 of 4 & 2 of 4
(Pacific version shown on sheets 3 of 4
& 4 of 4)
2
LOC
DIST
SET UP GAUGE
2119599-1
A 66
P
LTR
A
B
B1
B2
RELEASED
ECR-14-001200
ECR-16-011369
ECR-16-012078
REVISIONS
DESCRIPTION
1
DATE
09MAY2013
26JAN2014
08AUG2016
23AUG2016
DWN
APVD
RK GB
XZ TE
YY JT
YY JDG
--1--
2119957-2 APPLICATOR SHIM PACK
-
1
2119957-2
260
7- 1 - 1 1
----1
8-21084-0
2119640-1
O-RING, .676 ID, .070 DIA. MAT.
PUSH ROD, AIR FEED
-
1
8-21084-0_GATD
252
-
1
2119640-1
250
----1
2079988-1 BUSHING, LCH5-12, MISUMI
-
1
2079988_GATD
249
----1
2119641-1 FEED CAM, AIR FEED
-
1
2119641-1
248
-1-11
2119798-1 DETENT PIN
-
1
2119798-1
247
-1-11
1-22279-3 SPRING, COMPRESSION
-
1
1-22279-3_SIMP
246
--1--
-1111
2119758-1
2119082-6
RAM, AMP STYLE, SIDE FEED, NON-ADJ.
CAM, SNAIL, INSULATION ADJUSTMENT
-
1
2119758
245 D
-
1
2119082-6
244
-1111
2079764-1 WASHER, WAVE SPRING, CREST-TO-CREST
-
1
2079764
243
6- 1 1 1 1
-1111
2119083-1
7-18023-7
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
-
1
2119083
242
-
1
7-18023-7
241
--22-
2168400-6 SHCS, LOW HEAD, RoHS, M5 X 16
-
2
2168400-6
240
----1
2063440-1 AIR FEED MODULE
-
1
2063440-1
238
--11-
2119740-2 TAG,IDENTIFICATION
-
1
2119740-2
213
--11-
1901094-3 SPACER, FEEDER
..
1
1901094-3
198
----2
21045-3
RING, RETAIN, EXTERN, 3/16 CRESCENT
-
2
21045-3
172
-1111
994969-1
MAGNET, RARE EARTH HIGH ENERGY
-
1
994969-1_GATD
166
- REF REF REF REF
994970-2
COUNTER, MAGNETIC
-
1
COUNTER_994970
164
----1
240638-1
SPRING, FEED FINGER
-
1
240638
163
----1
3-23627-7 PIN, RETAIN, GRVD, 3/16 X .854
-
1
3-23627-7
137
----1
2119799-1 HOLDER,FEED FINGER, AF
-
1
2119799
136
- - REF REF -
SEE NOTE 4 MEMORY CHIP, PROGRAMMED
-
1
1901689_EMPTY_OCEAN_SF
135
--11-
1633743-1 SERVO FEED LATCH ASM
..
1
1633743-1
133
-1111
1-18028-2 WASHER, FLAT, REG M4
-
1
1-18028-2
119
- - REF REF -
2119944-1 FEED FINGER ASSEMBLY,SF
-
1
2119944-1
117
-1111
455888-4
SPACER, CRIMPER
-
1
455888-4
82
-1111
2119956-1 DOCUMENTATION PACKAGE
-
1
2119956-1
71
-1--1
2119740-1 TAG,IDENTIFICATION
-
1
2119740-1
67
-2222
-1-11
2168078-1
2119793-1
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
-
2
2168078-1
66
-
1
2119793
63
C
6-3-33
-1111
992763-5
2079383-4
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, BHSC, RoHS (M4 X 8)
-
3
992763-5
62
-
1
2079383-4
60
----1
5-18022-5 SCR, HEX HD CAP, M4 X 6.0
-
1
5-18022-5
59
14 - 1 1 1 1
----1
985575-3
1338685-1
SCR, FLT SKT HD CAP M3 X 10.0
PAWL, FEED
-
1
985575-3
57
-
1
1338685-1
56
-4444
2168400-1 SHCS, LOW HEAD, RoHS, M4 X 12
-
4
2168400-1
54
-2222
1-2168083-0 SCR, SKT HD CAP, RoHS, M4 X 10
-
2
1-2168083-0
53
-1111
5018030-1 NUT, HEX, REG, RoHS, M3
-
1
5018030-1
52
-1111
811242-5
BUMPER, HOLD DOWN
-
1
811242-5_OLD
51
-1111
690753-2
SPACER, TONKER
-
1
690753-2
50
----1
18023-9
SCR, SKT HD CAP M4 X 6.0
-
1
18023-9
49
-1111
2119656-9 APPLICATOR BASIC ASSEMBLY, SF
-
1
2119656-9
46
-1-11
2119370-1 RAM, AMP STYLE, SIDE FEED
-
1
2119370
44
-1111
2079383-7 SCR, BHSC, RoHS (M8 X 25)
-
1
2079383-7
41
-1-11
2119645-1 DISC, NUMBERED FA WIRE ADJUSTMENT
-
1
2119645
40
-1-11
2119957-1 APPLICATOR SHIM PACK
-
1
2119957-1
39
-1111
2119644-1 RAM WASHER, PRECISION
-
1
2119644-1
38
6- 1 1 1 1
7- 1 - 1 1
-1111
2119085-1
2119092-1
1752356-1
FA HEAD, ATLANTIC STYLE
BOLT, ADJUSTMENT
SUPPORT, TERMINAL
-
1
2119085_PRE_REV_K
37
-
1
2119092-1
35
-
1
1752356-1
34
-2222
-1111
2079383-5
2161328-1
SCR, BHSC, RoHS (M4 X 20)
HEX HEAD, FLANGED, M5 x 8mm LONG
-
2
2079383-5
33
-
1
2161328
32
B
-1111
1-1320908-2 SPACER, STRIP GUIDE
-
1
1-1320908-2
30
-1111
2119959-1 ASSEMBLY, STRIP GUIDE
-
1
2119959-1
29
-1111
455888-5
SPACER, CRIMPER
-
1
455888-5
28
15 - 1 1 1 1
-1111
1320928-6
2168083-2
STRIP GUIDE
SCR, SKT HD CAP, RoHS, M4 X 8.0
-
1
1320928-6
24
-
1
2168083-2
21
-1111
1-18028-2 WASHER, FLAT, REG M4
-
1
1-18028-2
20
-1111
2119533-1 STRIPPER, SIDE FEED
-
1
2119533
19
1- 1 1 1 1
-1111
2119806-1
3-22280-3
INSERT, SHEAR
SPRING, COMPRESSION
-
1
2119806
13
-
1
SIMP_3-22280-3
12
-1111
1-356885-4 STOP, SHEAR
-
1
1-356885-4
11
1- 1 1 1 1
2119805-1 SHEAR HOLDER, FRONT
-
1
2119805-1
10
1- 1 1 1 1
11 1 1 1 1
-----
318707-1
5-1633620-9
-
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
-
-
1
318707-1
9
-
1
5-1633620-9
8
..
1
ITEM_7
7
-----
-
-
..
1
ITEM_6
6
-1111
2119781-1 DEPRESSOR, SHEAR
-
1
2119781-1
5
-1111
3-238011-3 BLOCK, CRIMPER SPACER
-
1
3-238011-3
4
11 1 1 1 1
-1111
2-1633965-0
1-455888-3
CRIMPER, INSULATION O PREMIUM
SPACER, CRIMPER
-
1
2-1633965-0
3
-
1
1-455888-3
2
11 1 1 1 1
4-1490019-1 CRIMPER, WIRE PREMIUM
-
1
4-1490019-1
1
-77 -7 -6 -5 -2 PART NO
DESCRIPTION
ITEM A
NO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
mm
MATERIAL
-
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0 PLC
-
1 PLC
-
2 PLC
-
3 PLC
-
4 PLC
-
ANGLES
-
FINISH
-
-
DWN
C. MOYER
CHK
T. ELBIN
APVD
T. ELBIN
PRODUCT SPEC
10JAN2012
10JAN2012
10JAN2012 NAME
-
APPLICATION SPEC
-
WEIGHT
-
SIZE
CAGE CODE
A1 00779
Customer Accessible Production Drawing
TE Connectivity
Harrisburg, PA 17105-3608
Ocean Side Feed
Applicator
-
DRAWING NO
RESTRICTED TO
2151499
SCALE
SHEET
1:2
OF
14
-
REV
B2
SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
 ▷