C-2151496 Datasheet, PDF(1/4 Page) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

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C-2151496 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

THIS DRAWING IS UNPUBLISHED.

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

2151496 -1

2151496 -2

2151496 -5

2151496 -6

2151496 -7

7- 2151496 -7

2011

DESCRIPTION

FINE CRIMP HEIGHT ADJUST

NON-CRIMP HEIGHT ADJUST

FINE CRIMP HEIGHT ADJUST

CRIMP TOOLING KIT

FEED TYPE

MECHANICAL

PNEUMATIC

SERVO

LATCH PLATE 4

SERVO

4 LATCH PLATE 12

NONE

CONVERT TO

PNEUMATIC FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

PNEUMATIC FEED

2119950-1

2119951-1

2161326-1

2119949-1

2119951-1

2161326-1

2119949-1

2119950-1

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

1338685-1

5-18022-5

8- 2151496 -5

8- 2151496 -4

5-18022-5

8- 2151496 -5

8- 2151496 -4

5-18022-5

2119641-1

1901094-3

2119653-1

1901094-3

2119653-1

2119641-1

2119799-1

2063440-1

2168400-6 (QUANTITY 2)

2063440-1

APPLICATOR DATA

CRIMP

SIZE

WIRE 1.40 mm [.055]

INSUL 1.57 mm [.062]

APPLICATOR INSTRUCTIONS

408-10389

TYPE

TERMINAL DATA: TE TERMINAL

TE CRIMP SPECIFICATION

TERMINAL NAME: PIN CONTACT,SIZE 20 DF

WIRE STRIP LENGTH

2.14-2.64 mm [.084-.104 IN]

TERMINAL

APPLICATION

C SPECIFICATION

114-10000

INSULATION DIAMETER RANGE

n 1.27-1.52 mm [.050-.060 IN]

TERMINALS APPLIED

TE TERMINAL

C1__DWG_PN_1_0

TE TERMINAL

C1__DWG_PN_2_0

TE TERMINAL

C1__DWG_PN_3_0

TE TERMINAL

C1__DWG_PN_4_0

66506-2

C1__DWG_PN_1_1

166053-1

C1__DWG_PN_2_1

166051-1

C1__DWG_PN_3_1

1-166051-4

C1__DWG_PN_4_1

66506-3

C1__DWG_PN_1_2

166053-4

C1__DWG_PN_2_2

166051-2

C1__DWG_PN_3_2

786743-1

C1__DWG_PN_4_2

66506-4

C1__DWG_PN_1_3

166053-5

C1__DWG_PN_2_3

166051-4

C1__DWG_PN_3_3

1658537-1

C1__DWG_PN_4_3

66504-2

C1__DWG_PN_1_4

166053-6

C1__DWG_PN_2_4

166051-5

C1__DWG_PN_3_4

1658537-3

C1__DWG_PN_4_4

66504-3

C1__DWG_PN_1_5

1-166053-0

C1__DWG_PN_2_5

166051-6

C1__DWG_PN_3_5

1658537-5

C1__DWG_PN_4_5

66504-4

C1__DWG_PN_1_6

1-166053-2

C1__DWG_PN_2_6

166051-9

C1__DWG_PN_3_6

1658537-6

C1__DWG_PN_4_6

6-66504-8

C1__DWG_PN_1_7

1-166053-3

C1__DWG_PN_2_7

1-166051-0

C1__DWG_PN_3_7

1658539-1

C1__DWG_PN_4_7

1-166053-4

C1__DWG_PN_2_8

1-166051-2

C1__DWG_PN_3_8

1658539-2

C1__DWG_PN_4_8

1-166051-3

C1__DWG_PN_3_9

1658539-5

C1__DWG_PN_4_9

WIRE

SIZE

20 AWG

22 AWG

24 AWG

CRIMP HEIGHT

mm [INCH]

0.81+/-0.05 [.032+/-.002] W1__DWG_WGAUGE_1

0.81+/-0.05 [.032+/-.002] W1__DWG_WGAUGE_2

0.81+/-0.05 [.032+/-.002] W1__DWG_WGAUGE_3

CRIMP HEIGHT 9

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

8.4

W1__FA_SETTING_1

W1__DWG_CRIMP_HT_2

8.4

W1__FA_SETTING_2

W1__DWG_CRIMP_HT_3

8.4

W1__FA_SETTING_3

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":

2151496 -4

2151496 -5

2151496 -6

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62.

APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.

FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37.

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252.

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

10 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET

FOR ADDITIONAL INFORMATION.

11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,

REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE

OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL

INFORMATION.

12 WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR

USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM

WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT

AMP 4805 REV 31MAR2000

TERMINAL DATA: TE TERMINAL

TE CRIMP SPECIFICATION

TERMINAL NAME: PIN CONTACT,SIZE 20 DF

WIRE STRIP LENGTH

2.14-2.64 mm [.084-.104 IN]

TERMINAL

APPLICATION

SPECIFICATION

INSULATION DIAMETER RANGE

n 1.27-1.52 mm [.050-.060 IN]

TERMINALS APPLIED

TE TERMINAL

C1__DWG_PN_1_0

TE TERMINAL

C1__DWG_PN_2_0

TE TERMINAL

C1__DWG_PN_3_0

TE TERMINAL

C1__DWG_PN_4_0

166051-1

C1__DWG_PN_1_1

166051-2

C1__DWG_PN_2_1

166051-4

C1__DWG_PN_3_1

166051-5

C1__DWG_PN_4_1

166051-6

C1__DWG_PN_1_2

166051-9

C1__DWG_PN_2_2

1-166051-0

C1__DWG_PN_3_2

1-166051-2

C1__DWG_PN_4_2

1-166051-3

1-166051-4

WIRE

SIZE

0.5mm2

0.35mm2

CRIMP HEIGHT

mm [INCH]

0.85+/-0.02 [.033+/-.0008] W1__DWG_WGAUGE_1

0.78+/-0.02 [.031+/-.0008] W1__DWG_WGAUGE_2

CRIMP HEIGHT 9

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

8.1

W1__FA_SETTING_1

W1__DWG_CRIMP_HT_2

8.6

W1__FA_SETTING_2

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

13 THIS CRIMP PARAMETER IS PROVIDED TO MEET A CUSTOM AND UNIQUE CUSTOMER

REQUIREMENT.

IT HAS BEEN EVALUATED AND IS CONDITIONALLY SPECIFIED BY TE CONNECTIVITY.

THIS CUSTOMIZED

CRIMP PARMETER IS NOT LISED AS AN APPROVED APPLICATION WITHIN A TE

CONNECTIVITY

APPLICATION SPECIFICATION; HOWEVER, IT HAS BEEN VALIEDTED ACCORDING TE

CONNECTIVITY

SPECIFICATIONS 109-18079(TEST GROUP 1) AND 114-18022.

TE CONNECTIVITY EXPRESSLY DISCLAIMS

ANY AND ALL WARRANTIES THAT THE PRODUCT WILL PERFORM SIMILARLY TO VALIDATED AND

APPROVED

APPLICATIONS, AS STATED WITHIN TE CONNECTIVITY APPLICATION SPECIFICATIONS,

INCLUDING BUT

NOT LIMITED TO IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR PARTICULAR

PURPOSE.

AS SUCH, IT IS HIGHLY RECOMMEDNED THAT THE CUSTOMER PERFORM FURTHER

DETAILED EVALUATION

TO ASSESS PRODUCT PERFORMANCE IN THE SPECIFIC APPLICATION.

14 CUT LENGTH AT ASSEMBLY.

--1---

7- 1 -111

----1-

-1-111

--1---

-11111

6-11111

-77 -7 -6 -5 -2 -1

2119957-2

8-21084-0

2119640-1

2079988-1

2119641-1

2119798-1

1-22279-3

2119758-1

2119082-5

2079764-1

2119083-1

PART NO

APPLICATOR SHIM PACK

O-RING, .676 ID, .070 DIA. MAT.

PUSH ROD, AIR FEED

BUSHING, LCH5-12, MISUMI

FEED CAM, AIR FEED

DETENT PIN

SPRING, COMPRESSION

RAM, AMP STYLE, SIDE FEED, NON-ADJ.

CAM, SNAIL, INSULATION ADJUSTMENT

WASHER, WAVE SPRING, CREST-TO-CREST

RETAINER, INSULATION DIAL

DESCRIPTION

2119957-2

260

8-21084-0_GATD

252

2119640-1

250

2079988_GATD

249

2119641-1

248

2119798-1

247

1-22279-3_SIMP

246

2119758

245

2119082-5

244

2079764

243

2119083

242

ITEM

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

(Pacific version shown on sheets 3 of 4

& 4 of 4)

LOC

DIST

SET UP GAUGE

2119599-1 A 66

LTR

ECR-15-014724

ECR-16-015823

REVISIONS

DESCRIPTION

DATE

07OCT2015

09NOV2016

DWN

APVD

MR TE

YY CT

-11111

7-18023-7 SCR, SKT HD CAP M3 X 4.0

7-18023-7

241

--22--

2168400-6 SHCS, LOW HEAD, RoHS, M5 X 16

2168400-6

240

-----1

2119580-1 MECHANICAL FEED ASSEMBLY

2119580-1

239

----1-

2063440-1 AIR FEED MODULE

2063440-1

238

--11--

2119740-2 TAG,IDENTIFICATION

2119740-2

213

--11--

1901094-3 SPACER, FEEDER

1901094-3

198

----2-

21045-3

RING, RETAIN, EXTERN, 3/16 CRESCENT

21045-3

172

8- 1 1 1 1 1

- REF REF REF REF REF

994969-1

994970-2

MAGNET, RARE EARTH HIGH ENERGY

COUNTER, MAGNETIC

994969-1_GATD

166

COUNTER_994970

164

----1-

240638-1

SPRING, FEED FINGER

240638

163

----1-

3-23627-7 PIN, RETAIN, GRVD, 3/16 X .854

3-23627-7

137

----1-

2119799-1 HOLDER,FEED FINGER, AF

2119799

136

4 - - REF REF - -

SEE NOTE 4 MEMORY CHIP, PROGRAMMED

1901689_EMPTY_OCEAN_SF

135

--11--

1633743-1 SERVO FEED LATCH ASM

1633743-1

133

-11111

1-22281-8 SPRING, COMPRESSION

SIMP_1-22281-8

121

-11111

1-18028-2 WASHER, FLAT, REG M4

1-18028-2

119

- - REF REF - -

2119944-1 FEED FINGER ASSEMBLY,SF

2119944-1

117

-11111

2119955-1 ASSY, LUBRICATOR, SIDE FEED

2119955-1

113

-11111

690438-1

FRONT STRIP GUIDE

690438-1

-22222

2168083-1 SCR, SKT HD CAP, RoHS, M3 X 8.0

2168083-1

-11111

2168083-6 SCR, SKT HD CAP, RoHS, M5 X 65

2168083-6

-11111

455888-5

SPACER, CRIMPER

455888-5

-11111

2119956-1 DOCUMENTATION PACKAGE

2119956-1

-11111

2119791-5 DEPRESSOR, WIRE

2119791-5

-11111

2119943-1 WASHER, SPACER

2119943-1

-1--11

2119740-1 TAG,IDENTIFICATION

2119740-1

-22222

2168078-1 SCREW, DRIVE, RH, RoHS, 2 x .188

2168078-1

-1-111

2119793-1 LIMITER, ADJUSTMENT BOLT

2119793

6- 3 - 3 3 3

992763-5

SCR, SET, SOC, CONE POINT, M3 x 4.0

992763-5

-22222

-11111

2-18032-5

2079383-4

SCR, SET, FLT POINT M5 X 20.0

SCR, BHSC, RoHS (M4 X 8)

2-18032-5

2079383-4

----11

5-18022-5 SCR, HEX HD CAP, M4 X 6.0

5-18022-5

----11

1338685-1 PAWL, FEED

1338685-1

-44444

2168400-1 SHCS, LOW HEAD, RoHS, M4 X 12

2168400-1

14 - 2 2 2 2 2

-11111

2168083-3

1803382-1

SCR, SKT HD CAP, RoHS, M4 X 12.0

HOLD DOWN, SPRING LOADED

2168083-3

1803382

----12

18023-9

SCR, SKT HD CAP M4 X 6.0

18023-9

-----1

2119652-1 FEED CAM, PRE FEED

2119652

-----1

2119653-1 FEED CAM, POST FEED

2119653

-11111

2119656-9 APPLICATOR BASIC ASSEMBLY, SF

2119656-9

-1-111

2119370-1 RAM, AMP STYLE, SIDE FEED

2119370

-11111

2079383-7 SCR, BHSC, RoHS (M8 X 25)

2079383-7

-1-111

2119645-1 DISC, NUMBERED FA WIRE ADJUSTMENT

2119645

-1-111

2119957-1 APPLICATOR SHIM PACK

2119957-1

-11111

2119644-1 RAM WASHER, PRECISION

2119644-1

6- 1 1 1 1 1

2119085-1 FA HEAD, ATLANTIC STYLE

2119085_PRE_REV_K

7- 1 - 1 1 1

-11111

2119092-1

1752356-1

BOLT, ADJUSTMENT

SUPPORT, TERMINAL

2119092-1

1752356-1

-22222

2079383-5 SCR, BHSC, RoHS (M4 X 20)

2079383-5

-11111

2161328-1 HEX HEAD, FLANGED, M5 x 8mm LONG

2161328

-11111

1320908-6 SPACER, STRIP GUIDE

1320908-6

-11111

1901086-2

455888-6

PLATE, STRIP GUIDE

SPACER, CRIMPER

1901086-2

455888-6

-22222

22283-1

SPRING, COMPRESSION

SIMP_22283-1

-11111

356835-1

LEVER, DRAG RELEASE

356835-1

-11111

240792-1

DRAG, TERMINAL

240792-1

-11111

1320928-2 STRIP GUIDE

1320928-2

-11111

980371-4

SCR, SKT HD SHLDR 5.0 DIA X 6.0

980371-4

-11111

2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.0

2168083-2

-11111

1-18028-2 WASHER, FLAT, REG M4

1-18028-2

-11111

2119533-1 STRIPPER, SIDE FEED

2119533

-11111

2119806-1 INSERT, SHEAR

2119806

1- 1 1 1 1 1

-11111

3-22280-3

1-356885-4

SPRING, COMPRESSION

STOP, SHEAR

SIMP_3-22280-3

1-356885-4

-11111

2119805-1 SHEAR HOLDER, FRONT

2119805-1

1- 1 1 1 1 1

11 1 1 1 1 1

1- 1 1 1 1 1

-11111

1803095-3

1338690-9

3-240641-3

2119757-1

FLOATING SHEAR, FRONT

ANVIL, COMBINATION .055

SPACER

DEPRESSOR, SHEAR

1803095-3

1338690-9

3-240641-3

2119757-1

-11111

2-238011-0 BLOCK, CRIMPER SPACER

2-238011-0

11 1 1 1 1 1

-11111

1633966-1

455888-3

CRIMPER, INSULATION O

SPACER, CRIMPER

1633966-1

455888-3

11 1 1 1 1 1

2-1803224-5 CRIMPER, WIRE

2-1803224-5

-77 -7 -6 -5 -2 -1 PART NO

DESCRIPTION

ITEM A

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

DWN

26SEP2011

B. WEAVER

CHK

26SEP2011

G. HOFFNER

APVD

26SEP2011 NAME

T. ELBIN

PRODUCT SPEC

APPLICATION SPEC

WEIGHT

SIZE

CAGE CODE

A1 00779

Customer Accessible Production Drawing

TE Connectivity

Harrisburg, PA 17105-3608

Ocean Side Feed

Applicator

DRAWING NO

RESTRICTED TO

2151496

SCALE

SHEET

1:2

REV

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

▷