C-2151494 Datasheet, PDF(1/4 Page) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

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C-2151494 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

THIS DRAWING IS UNPUBLISHED.

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

2011

DESCRIPTION

FEED TYPE

CONVERT TO

PNEUMATIC FEED

2119950-1

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

1338685-1

5-18022-5

2119641-1

2119799-1

2063440-1

LOC

DIST

SET UP GAUGE

2119599-1 A 66

LTR

ECR-16-010150

ECR-16-016125

ECR-17-000281

REVISIONS

DESCRIPTION

DATE

13JUL2016

15NOV2016

09JAN2017

DWN

APVD

MR JDG

RS LZ

TB GB

2151494 -1

2151494 -2

2151494 -5

FINE CRIMP HEIGHT ADJUST

MECHANICAL

PNEUMATIC

SERVO

LATCH PLATE 4

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

PNEUMATIC FEED

2119951-1

2161326-1

2119949-1

2119951-1

2161326-1

2119949-1

2119950-1

1338685-1

8- 2151494 -5

8- 2151494 -4

5-18022-5

8- 2151494 -5

8- 2151494 -4

5-18022-5

1901094-3

2119653-1

1901094-3

2119653-1

2119641-1

2119799-1

2168400-6 (QUANTITY 2)

2063440-1

12 - - 1 - - -

7- 1 - 1 1 1

----1-

-1-111

2119957-2

8-21084-0

2119640-1

2079988-1

2119641-1

2119798-1

1-22279-3

APPLICATOR SHIM PACK

O-RING, .676 ID, .070 DIA. MAT.

PUSH ROD, AIR FEED

BUSHING, LCH5-12, MISUMI

FEED CAM, AIR FEED

DETENT PIN

SPRING, COMPRESSION

2119957-2

260

8-21084-0_GATD

252

2119640-1

250

2079988_GATD

249

2119641-1

248

2119798-1

247

1-22279-3_SIMP

246

2119758

2151494 -6

NON-CRIMP HEIGHT ADJUST

SERVO

--1---

2119758-1 RAM, AMP STYLE, SIDE FEED, NON-ADJ.

245 D

2119082-5

4 LATCH PLATE 12

-11111

2119082-5 CAM, SNAIL, INSULATION ADJUSTMENT

244

2151494 -7

7- 2151494 -7

FINE CRIMP HEIGHT ADJUST

CRIMP TOOLING KIT

NONE

2079764

-11111

2079764-1 WASHER, WAVE SPRING, CREST-TO-CREST

243

2119083

6- 1 1 1 1 1

2119083-1 RETAINER, INSULATION DIAL

242

7-18023-7

-11111

7-18023-7 SCR, SKT HD CAP M3 X 4.0

241

--22--

2168400-6 SHCS, LOW HEAD, RoHS, M5 X 16

2168400-6

240

APPLICATOR DATA

-----1

----1-

2119580-1

2063440-1

MECHANICAL FEED ASSEMBLY

AIR FEED MODULE

2119580-1

239

2063440-1

238

CRIMP

SIZE

TYPE

--11--

2119740-2 TAG,IDENTIFICATION

2119740-2

213

WIRE 1.40 mm [.055]

INSUL 1.40 mm [.055]

APPLICATOR INSTRUCTIONS

408-10389

--11--

----2-

8- 1 1 1 1 1

- REF REF REF REF REF

1901094-3

21045-3

994969-1

994970-2

SPACER, FEEDER

RING, RETAIN, EXTERN, 3/16 CRESCENT

MAGNET, RARE EARTH HIGH ENERGY

COUNTER, MAGNETIC

1901094-3

198

21045-3

172

994969-1_GATD

166

COUNTER_994970

164

----1-

240638-1

SPRING, FEED FINGER

240638

163

----1-

3-23627-7 PIN, RETAIN, GRVD, 3/16 X .854

3-23627-7

137

----1-

2119799-1 HOLDER,FEED FINGER, AF

2119799

136

TERMINAL DATA: TE TERMINAL

TE CRIMP SPECIFICATION

TERMINAL NAME: 025 RECEPTACLE CONTACT

WIRE STRIP LENGTH

3.00-3.50 mm [.118-.138 IN]

TERMINAL

APPLICATION

C SPECIFICATION

(A)114-5250

(B)114-5291

INSULATION DIAMETER RANGE

n 0.95-1.70 mm [.037-.067 IN]

TERMINAL DATA: TE TERMINAL

TE CRIMP SPECIFICATION

TERMINAL NAME: 025 RECEPTACLE CONTACT

WIRE STRIP LENGTH

3.00-3.50 mm [.118-.138 IN]

TERMINAL

APPLICATION

SPECIFICATION

INSULATION DIAMETER RANGE

n 0.95-1.70 mm [.037-.067 IN]

4 - - REF REF - -

--11--

-11111

- - REF REF - -

13 - 1 1 1 1 1

-11111

SEE NOTE 4

1633743-1

1-18028-2

2119944-1

2119955-1

455888-4

2119956-1

2119791-9

MEMORY CHIP, PROGRAMMED

SERVO FEED LATCH ASM

WASHER, FLAT, REG M4

FEED FINGER ASSEMBLY,SF

ASSY, LUBRICATOR, SIDE FEED

SPACER, CRIMPER

DOCUMENTATION PACKAGE

DEPRESSOR, WIRE

1901689_EMPTY_OCEAN_SF

135

1633743-1

133

1-18028-2

119

2119944-1

117

2119955-1

113

455888-4

2119956-1

2119791-9

TERMINALS APPLIED

TE TERMINAL

C1__DWG_PN_1_0

TE TERMINAL

C1__DWG_PN_2_0

TE TERMINAL

C1__DWG_PN_3_0

TE TERMINAL

C1__DWG_PN_4_0

(A) 1123343-1

C1__DWG_PN_1_1

(A) 1123343-2

C1__DWG_PN_2_1

(B) 1376109-1

C1__DWG_PN_3_1

(B) 1376109-2

C1__DWG_PN_4_1

TE TERMINAL

C1__DWG_PN_1_0

TE TERMINAL

C1__DWG_PN_2_0

TE TERMINAL

C1__DWG_PN_3_0

TE TERMINAL

C1__DWG_PN_4_0

C1__DWG_PN_1_1

C1__DWG_PN_2_1

C1__DWG_PN_3_1

C1__DWG_PN_4_1

-1--11

-22222

-1-111

6- 3 - 3 3 3

-11111

2119740-1

2168078-1

2119793-1

992763-5

2079383-4

TAG,IDENTIFICATION

SCREW, DRIVE, RH, RoHS, 2 x .188

LIMITER, ADJUSTMENT BOLT

SCR, SET, SOC, CONE POINT, M3 x 4.0

SCR, BHSC, RoHS (M4 X 8)

2119740-1

2168078-1

2119793

992763-5

2079383-4

----11

5-18022-5 SCR, HEX HD CAP, M4 X 6.0

5-18022-5

WIRE

SIZE

0.50mm2

0.30mm2

0.22mm2

CRIMP HEIGHT

mm [INCH]

1.06+/-0.05 [.042+/-.002] W1__DWG_WGAUGE_1

0.96+/-0.05 [.038+/-.002] W1__DWG_WGAUGE_2

0.84+/-0.05 [.033+/-.002] W1__DWG_WGAUGE_3

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

8.5

W1__DWG_CRIMP_HT_2

9.2

W1__DWG_CRIMP_HT_3

10.0

W1__FA_SETTING_1

W1__FA_SETTING_2

W1__FA_SETTING_3

WIRE

SIZE

0.50mm2

0.30mm2

0.22mm2

CRIMP HEIGHT

mm [INCH]

1.01+/-0.05 [.0397+/-.002] W1__DWG_WGAUGE_1

0.96+/-0.05 [.038+/-.002] W1__DWG_WGAUGE_2

0.84+/-0.05 [.033+/-.002] W1__DWG_WGAUGE_3

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

8.5

W1__FA_SETTING_1

W1__DWG_CRIMP_HT_2

9.2

W1__FA_SETTING_2

W1__DWG_CRIMP_HT_3

10.0

W1__FA_SETTING_3

----11

-44444

-22222

-11111

----12

-----1

1338685-1

2168400-1

2168083-8

1803382-1

18023-9

2119652-1

PAWL, FEED

SHCS, LOW HEAD, RoHS, M4 X 12

SCR, SKT HD CAP, RoHS, M4 X 16

HOLD DOWN, SPRING LOADED

SCR, SKT HD CAP M4 X 6.0

FEED CAM, PRE FEED

1338685-1

2168400-1

2168083-8

1803382-1

18023-9

2119652

-----1

2119653-1 FEED CAM, POST FEED

2119653

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

-11111

-1-111

-11111

-1-111

-11111

2119656-9

2119370-1

2079383-7

2119645-1

2119957-1

2119644-1

APPLICATOR BASIC ASSEMBLY, SF

RAM, AMP STYLE, SIDE FEED

SCR, BHSC, RoHS (M8 X 25)

DISC, NUMBERED FA WIRE ADJUSTMENT

APPLICATOR SHIM PACK

RAM WASHER, PRECISION

2119656-9

2119370

2079383-7

2119645

2119957-1

2119644-1

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":

2151494 -4

2151494 -5

2151494 -6

-11111

6- 1 -111

7- 1 1111

-22222

-11111

2119085-1

2119092-1

3-1752356-3

2079383-5

2161328-1

1320908-6

2119959-1

FA HEAD, ATLANTIC STYLE

BOLT, ADJUSTMENT

SUPPORT, TERMINAL

SCR, BHSC, RoHS (M4 X 20)

HEX HEAD, FLANGED, M5 x 8mm LONG

SPACER, STRIP GUIDE

ASSEMBLY, STRIP GUIDE

2119085_PRE_REV_K

2119092-1

3-1752356-3

2079383-5

2161328

1320908-6

2119959-1

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62.

APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.

FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37.

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252.

-11111

11 1 - 1 1 1 1 1

-11111

1320928-2

2168083-2

1-18028-2

2119533-1

2119806-1

3-22280-3

1-356885-4

STRIP GUIDE

SCR, SKT HD CAP, RoHS, M4 X 8.0

WASHER, FLAT, REG M4

STRIPPER, SIDE FEED

INSERT, SHEAR

SPRING, COMPRESSION

STOP, SHEAR

1320928-2

2168083-2

1-18028-2

2119533

2119806

SIMP_3-22280-3

1-356885-4

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

1- 1 1 1 1 1

11 1 1 1 1 1

-11111

2119805-1

1803095-3

8-1333201-3

7-240641-1

1-2119757-1

SHEAR HOLDER, FRONT

FLOATING SHEAR, FRONT

ANVIL, COMBINATION

SPACER

DEPRESSOR, SHEAR

2119805-1

1803095-3

8-1333201-3

7-240641-1

1-2119757-1

10 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET

FOR ADDITIONAL INFORMATION.

-11111

11 1 1 1 1 1

1-238011-0

2-1803223-6

BLOCK, CRIMPER SPACER

CRIMPER, INSULATION F PREMIUM

1-238011-0

2-1803223-6

11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,

REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE

OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL

INFORMATION.

12 WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR

USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM

WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT

13 TERMINAL LUBRICANT RECOMMENDED.

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

(Pacific version shown on sheets 3 of 4

& 4 of 4)

-11111

455888-1

SPACER, CRIMPER

455888-1

11 1 1 1 1 1

3-456402-5 CRIMPER, WIRE PREMIUM

3-456402-5

-77 -7 -6 -5 -2 -1 PART NO

DESCRIPTION

ITEM A

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

DWN

11OCT2011

B. WEAVER

CHK

11OCT2011

G. HOFFNER

APVD

11OCT2011 NAME

G. BAILEY

PRODUCT SPEC

APPLICATION SPEC

WEIGHT

SIZE

CAGE CODE

A1 00779

Customer Accessible Production Drawing

TE Connectivity

Harrisburg, PA 17105-3608

Ocean Side Feed

Applicator

DRAWING NO

RESTRICTED TO

2151494

SCALE

SHEET

1:2

REV

AMP 4805 REV 31MAR2000

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

Pro/ENGINEER DRAWING

▷