C-2151493 Datasheet, PDF(1/4 Page) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

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C-2151493 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

THIS DRAWING IS UNPUBLISHED.

C COPYRIGHT 20

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

DESCRIPTION

FEED TYPE

CONVERT TO

PNEUMATIC FEED

2119950-1

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

1338685-1

5-18022-5

2119641-1

2119799-1

2063440-1

LOC

DIST

SET UP GAUGE

2119599-1 A 66

LTR

ECR-15-013464

ECR-16-005392

ECR-16-009122

REVISIONS

DESCRIPTION

DATE

14SEP2015

13APR2016

27JUN2016

DWN

APVD

YY UG

JH JDG

RS LZ

2151493 -1

2151493 -2

FINE CRIMP HEIGHT ADJUST

MECHANICAL

PNEUMATIC

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

SERVO LATCH PLATE

2119951-1

2161326-1

2119949-1

2119951-1

1338685-1

8- 2151493 -5

8- 2151493 -4

5-18022-5

8- 2151493 -5

1901094-3

2119653-1

1901094-3

2168400-6 (QUANTITY 2)

2079764

-11111

2079764-1 WASHER, WAVE SPRING, CREST-TO-CREST

243

2119083

6- 1 1 1 1 1

2119083-1 RETAINER, INSULATION DIAL

242

-11111

7-18023-7 SCR, SKT HD CAP M3 X 4.0

7-18023-7

241

2168400-6 (QUANTITY 2)

--22--

2168400-6 SHCS, LOW HEAD, RoHS, M5 X 16

2168400-6

240

2119580-1

SMART APPLICATOR

2161326-1

8- 2151493 -4

-----1

2119580-1 MECHANICAL FEED ASSEMBLY

239

2151493 -5

FINE CRIMP HEIGHT ADJUST

SERVO

LATCH PLATE 4

MECHANICAL FEED

PNEUMATIC FEED

2119949-1

2119950-1

1338685-1

5-18022-5

2119653-1

2119641-1

2119799-1

2063440-1

----1-

--11--

2063440-1

2119740-2

AIR FEED MODULE

TAG,IDENTIFICATION

2063440-1

238

2119740-2

213

1901094-3

2151493 -6

NON-CRIMP HEIGHT ADJUST

SERVO

4 LATCH PLATE 12

--11--

----2-

1901094-3

21045-3

SPACER, FEEDER

RING, RETAIN, EXTERN, 3/16 CRESCENT

198

21045-3

172

994969-1_GATD

-11111

994969-1

MAGNET, RARE EARTH HIGH ENERGY

166

2151493 -7

FINE CRIMP HEIGHT ADJUST

NONE

- REF REF REF REF REF

994970-2

COUNTER, MAGNETIC

COUNTER_994970

164

7- 2151493 -7

CRIMP TOOLING KIT

----1-

240638-1

SPRING, FEED FINGER

240638

163

APPLICATOR DATA

CRIMP

SIZE

WIRE 1.40 mm [.055]

INSUL 1.83 mm [.072]

TYPE

----1-

- - REF REF - -

--11--

-11111

3-23627-7

2119799-1

SEE NOTE 4

1633743-1

1-18028-2

PIN, RETAIN, GRVD, 3/16 X .854

HOLDER,FEED FINGER, AF

MEMORY CHIP, PROGRAMMED

SERVO FEED LATCH ASM

WASHER, FLAT, REG M4

3-23627-7

137

2119799

136

1901689_EMPTY_OCEAN_SF

135

1633743-1

133

1-18028-2

119

APPLICATOR INSTRUCTIONS

408-10389

- - REF REF - -

-11111

2119944-1

1-690438-0

FEED FINGER ASSEMBLY,SF

FRONT STRIP GUIDE

2119944-1

117

1-690438-0

TERMINAL DATA: TE TERMINAL

TE CRIMP SPECIFICATION

TERMINAL NAME: MICRO QUADOCK SYSTEM

WIRE STRIP LENGTH

INSULATION DIAMETER RANGE

TERMINAL DATA: TE TERMINAL

TE CRIMP SPECIFICATION

TERMINAL NAME: MICRO QUADOCK SYSTEM

WIRE STRIP LENGTH

INSULATION DIAMETER RANGE

-22222

-11111

15 14 - 1 1 1 1 1

-22222

2168083-1

455888-5

1-240641-3

1-2079383-0

SCR, SKT HD CAP, RoHS, M3 X 8.0

SPACER, CRIMPER

SPACER

SCR, BHSC, RoHS (M3 X 6)

2168083-1

455888-5

1-240641-3

1-2079383-0

3.45-3.75 mm [ .136-.148 IN]

TERMINAL

APPLICATION

SPECIFICATION

(A) 114-18021

(B) 114-61024

n 1.10-1.60 mm [ .043-.063 IN ]

3.45-3.75 mm [ .136-.148 IN]

TERMINAL

APPLICATION

SPECIFICATION

(A) 114-18021

(B) 114-61024

n 1.10-1.60 mm [ .043-.063 IN ]

-11111

1633782-2

2119956-1

2119791-5

2119943-1

FENCE

DOCUMENTATION PACKAGE

DEPRESSOR, WIRE

WASHER, SPACER

1633782-2

2119956-1

2119791-5

2119943-1

TERMINALS APPLIED

-1--11

-22222

2119740-1

2168078-1

TAG,IDENTIFICATION

SCREW, DRIVE, RH, RoHS, 2 x .188

2119740-1

2168078-1

GROUP 1 14

GROUP 2 15

TE TERMINAL

C1__DWG_PN_1_0

TE TERMINAL

C1__DWG_PN_2_0

TE TERMINAL

C1__DWG_PN_3_0

TE TERMINAL

C1__DWG_PN_4_0

(A) 928999-1

C1__DWG_PN_1_1

(A) 5-928918-2

C1__DWG_PN_2_1

(A) 968220-1

C1__DWG_PN_3_1

(A) 1703296-1

C1__DWG_PN_4_1

(A) 928999-5

C1__DWG_PN_1_2

(A) 5-928918-1

C1__DWG_PN_2_2

(A) 968220-5

C1__DWG_PN_3_2

(A) 1703296-5

C1__DWG_PN_4_2

(A) 928999-6

C1__DWG_PN_1_3

(A) 6-928918-1

C1__DWG_PN_2_3

(A) 968220-6

C1__DWG_PN_3_3

(A) 1534116-1

C1__DWG_PN_4_3

(A) 5-928999-1

C1__DWG_PN_1_4

(A) 6-928918-2

C1__DWG_PN_2_4

(A) 5-968220-1

C1__DWG_PN_3_4

(A) 1534116-2

C1__DWG_PN_4_4

(A) 968893-1

C1__DWG_PN_1_5

(A) 6-928918-3

C1__DWG_PN_2_5

(A) 5-968220-5

C1__DWG_PN_3_5

(A) 5-1534116-1

C1__DWG_PN_4_5

GROUP 1 14

GROUP 2 15

TE TERMINAL

C1__DWG_PN_1_0

TE TERMINAL

C1__DWG_PN_2_0

TE TERMINAL

C1__DWG_PN_3_0

TE TERMINAL

C1__DWG_PN_4_0

(A) 928999-1

C1__DWG_PN_1_1

(A) 5-928918-2

C1__DWG_PN_2_1

(A) 968220-1

C1__DWG_PN_3_1

(A) 1703296-1

C1__DWG_PN_4_1

(A) 928999-5

C1__DWG_PN_1_2

(A) 5-928918-1

C1__DWG_PN_2_2

(A) 968220-5

C1__DWG_PN_3_2

(A) 1703296-5

C1__DWG_PN_4_2

(A) 928999-6

C1__DWG_PN_1_3

(A) 6-928918-1

C1__DWG_PN_2_3

(A) 968220-6

C1__DWG_PN_3_3

(A) 1534116-1

C1__DWG_PN_4_3

(A) 5-928999-1

C1__DWG_PN_1_4

(A) 6-928918-2

C1__DWG_PN_2_4

(A) 5-968220-1

C1__DWG_PN_3_4

(A) 1534116-2

C1__DWG_PN_4_4

(A) 968893-1

C1__DWG_PN_1_5

(A) 6-928918-3

C1__DWG_PN_2_5

(A) 5-968220-5

C1__DWG_PN_3_5

(A) 5-1534116-1

C1__DWG_PN_4_5

-1-111

6- 3 - 3 3 3

-22222

-11111

----11

-44444

-22222

2119793-1

992763-5

2-18032-5

2079383-4

5-18022-5

1338685-1

2168400-1

2168083-2

LIMITER, ADJUSTMENT BOLT

SCR, SET, SOC, CONE POINT, M3 x 4.0

SCR, SET, FLT POINT M5 X 20.0

SCR, BHSC, RoHS (M4 X 8)

SCR, HEX HD CAP, M4 X 6.0

PAWL, FEED

SHCS, LOW HEAD, RoHS, M4 X 12

SCR, SKT HD CAP, RoHS, M4 X 8.0

2119793

992763-5

2-18032-5

2079383-4

5-18022-5

1338685-1

2168400-1

2168083-2

(A) 928918-1

C1__DWG_PN_1_6

(A) 1394702-1

C1__DWG_PN_2_6

(A) 5-968220-6

C1__DWG_PN_3_6

(A) 5-1534116-2

C1__DWG_PN_4_6

(A) 928918-1

C1__DWG_PN_1_6

(A) 1394702-1

C1__DWG_PN_2_6

(A) 5-968220-6

C1__DWG_PN_3_6

(A) 5-1534116-2

C1__DWG_PN_4_6

----12

18023-9

SCR, SKT HD CAP M4 X 6.0

18023-9

(A) 928918-2

C1__DWG_PN_1_7

(A) 1394702-2

C1__DWG_PN_2_7

(B) 2005119-1

C1__DWG_PN_3_7

(A) 1241918-1

(A) 928918-2

C1__DWG_PN_1_7

(A) 1394702-2

C1__DWG_PN_2_7

C1__DWG_PN_3_7

(A) 1241918-1

-----1

2119652-1 FEED CAM, PRE FEED

2119652

(A) 1-928918-1

C1__DWG_PN_1_8

(A) 5-928999-5

C1__DWG_PN_3_8

(A) 1-928918-2

C1__DWG_PN_1_9

(A) 5-928999-6

C1__DWG_PN_3_9

(A) 5-1394702-1

C1__DWG_PN_1_10

(A) 6-928999-5

(A) 5-1394702-2

(A) 1-928918-1

C1__DWG_PN_1_8

(A) 5-928999-5

C1__DWG_PN_3_8

(A) 1-928918-2

C1__DWG_PN_1_9

(A) 5-928999-6

C1__DWG_PN_3_9

(A) 5-1394702-1

C1__DWG_PN_1_10

(A) 6-928999-5

(A) 5-1394702-2

-----1

-11111

-1-111

-11111

2119653-1

2119656-9

2119370-1

2079383-7

FEED CAM, POST FEED

APPLICATOR BASIC ASSEMBLY, SF

RAM, AMP STYLE, SIDE FEED

SCR, BHSC, RoHS (M8 X 25)

2119653

2119656-9

2119370

2079383-7

-1-111

2119645-1 DISC, NUMBERED FA WIRE ADJUSTMENT

2119645

WIRE

SIZE

0.35mm2

0.25mm2

CRIMP HEIGHT

mm [INCH]

0.76+/-0.03 [.030+/-.001] W1__DWG_WGAUGE_1

0.72+/-0.03 [.028+/-.001] W1__DWG_WGAUGE_2

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

9.9

W1__FA_SETTING_1

W1__DWG_CRIMP_HT_2

10.4

W1__FA_SETTING_2

WIRE

SIZE

0.50mm2

CRIMP HEIGHT

mm [INCH]

0.86+/-0.03 [.034+/-.001] W1__DWG_WGAUGE_1

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

9.0

W1__FA_SETTING_2

-1-111

-11111

6- 1 1 1 1 1

-1-111

2119957-1

2119644-1

2119085-1

2119092-1

APPLICATOR SHIM PACK

RAM WASHER, PRECISION

FA HEAD, ATLANTIC STYLE

BOLT, ADJUSTMENT

2119957-1

2119644-1

2119085

2119092-1

-11111

1752356-6 SUPPORT, TERMINAL

1752356-6

-22222

2079383-5 SCR, BHSC, RoHS (M4 X 20)

2079383-5

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

14 POSITION THE HOLD DOWN, ITEM 18, IN ORIENTATION 1

FOR GROUP 1 TERMINALS. REFER TO SHEET 2.

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

-11111

2161328-1

1320908-6

2119959-3

1-455888-0

HEX HEAD, FLANGED, M5 x 8mm LONG

SPACER, STRIP GUIDE

ASSEMBLY, STRIP GUIDE

SPACER, CRIMPER

2161328

1320908-6

2119959-3

1-455888-0

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":

2151493 -4

2151493 -5

2151493 -6

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62.

APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242.

FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37.

15 POSITION THE HOLD DOWN, ITEM 18, IN ORIENTATION 2

FOR GROUP 2 TERMINALS. REFER TO SHEET 2.

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

--1---

2119957-2

APPLICATOR SHIM PACK

2119957-2

260

-22222

-11111

15 14 - 1 1 1 1 1

1- 1 1 1 1 1

-11111

22283-1

356835-1

240792-1

1320928-2

980371-4

2168083-2

1-18028-2

2119533-1

2217529-1

2119806-1

3-22280-3

1-356885-4

2119805-1

SPRING, COMPRESSION

LEVER, DRAG RELEASE

DRAG, TERMINAL

STRIP GUIDE

SCR, SKT HD SHLDR 5.0 DIA X 6.0

SCR, SKT HD CAP, RoHS, M4 X 8.0

WASHER, FLAT, REG M4

STRIPPER, SIDE FEED

TERMINAL HOLD DOWN

INSERT, SHEAR

SPRING, COMPRESSION

STOP, SHEAR

SHEAR HOLDER, FRONT

22283-1

356835-1

240792-1

1320928-2

980371-4

2168083-2

1-18028-2

2119533

2217529

2119806

SIMP_3-22280-3

1-356885-4

2119805-1

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35

& 252.

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

10 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET

FOR ADDITIONAL INFORMATION.

11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,

REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE

OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL

INFORMATION.

12 WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR

USE SHIM PACK 2119957-2 TO ACHIEVE A NOMINAL SHIM HEIGHT OF 1.00m.

13 REFER TO APPLICATION SPECIFICATION,114-18021,PAGE 8,NOTE 3

CONCERNING CRIMPING 0.50mm

2 WIRE.

-1-111

----1-

-1-111

--1---

-11111

-77 -7 -6 -5 -2 -1

8-21084-0

2119640-1

2079988-1

2119641-1

2119798-1

1-22279-3

2119758-1

2119082-8

PART NO

O-RING, .676 ID, .070 DIA. MAT.

PUSH ROD, AIR FEED

BUSHING, LCH5-12, MISUMI

FEED CAM, AIR FEED

DETENT PIN

SPRING, COMPRESSION

RAM, AMP STYLE, SIDE FEED, NON-ADJ.

CAM, SNAIL, INSULATION ADJUSTMENT

DESCRIPTION

8-21084-0_GATD

252

2119640-1

250

2079988_GATD

249

2119641-1

248

2119798-1

247

1-22279-3_SIMP

246

2119758

245

2119082-8

244

ITEM

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

(Pacific version shown on sheets 3 of 4

& 4 of 4)

1- 1 1 1 1 1

11 1 1 1 1 1

15 14 - 1 1 1 1 1

-11111

462006-6

1-1338690-2

4-240641-2

2119757-4

FLOATING SHEAR, FRONT

ANVIL, COMBINATION .055

SPACER

DEPRESSOR, SHEAR

462006-6

1-1338690-2

4-240641-2

2119757-4

-11111

238011-8

BLOCK, CRIMPER SPACER

238011-8

11 1 1 1 1 1

-11111

2119784-2

455888-1

CRIMPER, INSULATION O PREMIUM

SPACER, CRIMPER

2119784-2

455888-1

11 1 1 1 1 1

1-562108-5 CRIMPER, WIRE, F

1-562108-5

-77 -7 -6 -5 -2 -1 PART NO

DESCRIPTION

ITEM A

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

DWN

L.GROSS

CHK

G.BAILEY

APVD

I.CRUZ

PRODUCT SPEC

02SEP2011

02SEP2011 NAME

APPLICATION SPEC

WEIGHT

SIZE

CAGE CODE

A1 00779

Customer Accessible Production Drawing

TE Connectivity

Harrisburg, PA 17105-3608

Ocean Side Feed

Applicator

DRAWING NO

RESTRICTED TO

2151493

SCALE

SHEET

5:1

REV

AMP 4805 REV 31MAR2000

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

▷