C-2151492 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

8
THIS DRAWING IS UNPUBLISHED.
C ^{COPYRIGHT 20}
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER
REVISION
2151492 -2
A
2151492 -5
A
2151492 -6
A
2151492 -7
A
D
7- 2151492 -7
A
7
20
DESCRIPTION
FINE CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
NON-CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
CRIMP TOOLING KIT
6
FEED TYPE
PNEUMATIC
SERVO
LATCH PLATE ₄
SERVO
4 ^{LATCH PLATE} 12
NONE
-
CONVERT TO
-
SERVO LATCH PLATE
SMART APPLICATOR
-
PNEUMATIC FEED
-
-
-
-
APPLICATOR DATA
CRIMP
SIZE
WIRE 3.94 mm [.155]
INSUL 5.33 mm [.210]
APPLICATOR INSTRUCTIONS
408-10389
TYPE
F
F
TERMINAL DATA: TE TERMINAL
TE CRIMP SPECIFICATION
TERMINAL NAME: _{MAXI-POWER-TIMER CONTACT}
WIRE STRIP LENGTH
5.89-6.71 mm [.232-.264 IN]
TERMINAL
APPLICATION
C ^{SPECIFICATION}
114-18075
-
INSULATION DIAMETER RANGE
n ^{3.30-4.50 mm [.130-.177 IN]}
-
-
-
-
TERMINALS APPLIED
10
TE TERMINAL
C1__DWG_PN_1_0
TE TERMINAL
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_3_0
TE TERMINAL
C1__DWG_PN_4_0
962928-1
C1__DWG_PN_1_1
962928-3
C1__DWG_PN_2_1
2-962928-1
C1__DWG_PN_3_1
9-962928-1
WIRE
SIZE
4.00mm2
3.50mm2
3.00mm2
2.50mm2
CRIMP HEIGHT
mm [INCH]
2.71+/-0.05 [.107+/-.002] ^{W1__DWG_WGAUGE_1}
2.62+/-0.05 [.103+/-.002] ^{W1__DWG_WGAUGE_2}
2.52+/-0.05 [.099+/-.002] ^{W1__DWG_WGAUGE_3}
2.42+/-0.05 [.095+/-.002] ^{W1__DWG_WGAUGE_4}
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
7.3
W1__DWG_CRIMP_HT_2
8.7
W1__DWG_CRIMP_HT_3
9.7
W1__DWG_CRIMP_HT_4
10.7
9
W1__FA_SETTING_1
W1__FA_SETTING_2
W1__FA_SETTING_3
W1__FA_SETTING_4
1 _{RECOMMENDED SPARE PARTS}
2 _{GREASE BEARING SURFACES LIGHTLY}
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
B
SHEET SUPPLIED WITH THE APPLICATOR.
4 _{APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT}
ASSEMBLY. SEE BELOW FOR PART NUMBER:
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-
SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
2151492 -4
2151492 -5
2151492 -6
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6 _{APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62.}
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242.
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37.
7 _{GREASE THREADS, GROOVE AND O-RING ON ITEMS 35}
& 252.
8 _{MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY}
ACTUATE THE COUNTER.
9 _{CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE}
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
10 _{TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.}
11 _{TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,}
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
A
12 _{WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR}
USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM
WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT
AMP 4805 REV 31MAR2000
5
-
2119951-1
2161326-1
-
2119950-1
-
-
-
-
4
3
APPLICATOR STYLE CONVERSION CHART
PART NUMBERS REQUIRED
-
-
-
-
-
8- 2151492 -5
1901094-3
-
-
8- 2151492 -4
-
-
-
-
-
-
-
-
2119641-1
2119799-1
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
2168400-6 (QUANTITY 2)
-
-
2063440-2
-
-
-
-
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
-
1
1
1
1¹
-
-
1
-
-^-
-
1
-
1
1¹
-
-
-
-
1^-
-
-
-
-
1^-
-77 -7 -6 -5 -2 ^-1
1901085-8
2119957-2
8-21084-0
2119640-1
2079988-1
PART NO
FENCE
APPLICATOR SHIM PACK
O-RING, .676 ID, .070 DIA. MAT.
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
DESCRIPTION
-
1
1901085-8
267
-
1
2119957-2
260
-
1
8-21084-0_GATD
252
-
1
2119640-1
250
-
1
2079988_GATD
249
ITEM
NO
ATLANTIC VERSION
Shown on sheets 1 of 4 & 2 of 4
(Pacific version shown on sheets 3 of 4
& 4 of 4)
2
LOC
DIST
SET UP GAUGE
2119599-1 A 66
P
LTR
2
A
A1
REVISIONS
DESCRIPTION
ORIGINAL
RELEASED
ADDED TERMINAL, ECR-15-001171
1
DATE
11OCT2011
29JAN2013
23JAN2015
DWN
APVD
GH TE
GH TE
JH GB
-
-
-
-
1^-
2119641-1
FEED CAM, AIR FEED
-
1
2119641-1
248
-
1
-
1
1¹
2119798-1
DETENT PIN
-
1
2119798-1
247
-
1
-
1
1¹
1-22279-3
SPRING, COMPRESSION
-
1
1-22279-3_SIMP
246
-
-
1
-
-^-
2119758-1
RAM, AMP STYLE, SIDE FEED, NON-ADJ.
-
1
2119758
245
-
1
1
1
1¹
2119082-9
CAM, SNAIL, INSULATION ADJUSTMENT
-
1
2119082-9
244
-
1
1
1
1¹
2079764-1
WASHER, WAVE SPRING, CREST-TO-CREST
-
1
2079764
243
6^-
1
1
1
1¹
-
1
1
1
1¹
-
-
2
2
-^-
2119083-1
7-18023-7
2168400-6
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
SHCS, LOW HEAD, RoHS, M5 X 16
-
1
2119083
242
-
1
7-18023-7
241 _D
-
2
2168400-6
240
-
-
-
-
1^-
2063440-2
AIR FEED MODULE
-
1
2063440-2
238
-
-
1
1
-^-
2119740-2
TAG,IDENTIFICATION
-
1
2119740-2
213
-
-
1
1
-^-
1901094-3
SPACER, FEEDER
..
1
1901094-3
198
-
-
-
-
2^-
21045-3
RING, RETAIN, EXTERN, 3/16 CRESCENT
-
2
21045-3
172
-
1
1
1
1¹
994969-1
MAGNET, RARE EARTH HIGH ENERGY
-
1
994969-1_GATD
166
- REF REF REF REF ^REF
994970-2
COUNTER, MAGNETIC
-
1
COUNTER_994970
164
-
-
-
-
1^-
240638-1
SPRING, FEED FINGER
-
1
240638
163
-
-
-
-
1^-
3-23627-7
PIN, RETAIN, GRVD, 3/16 X .854
-
1
3-23627-7
137
-
-
-
-
1^-
2119799-1
HOLDER,FEED FINGER, AF
-
1
2119799
136
- - REF REF - ^- SEE NOTE 4 MEMORY CHIP, PROGRAMMED
-
1
1901689_EMPTY_OCEAN_SF
135
-
-
1
1
-^-
1633743-1
SERVO FEED LATCH ASM
..
1
1633743-1
133
- - REF REF - ^- 2119944-1
FEED FINGER ASSEMBLY,SF
-
1
2119944-1
117
-
2
2
2
2²
2168083-1
SCR, SKT HD CAP, RoHS, M3 X 8.0
-
2
2168083-1
95
-
1
1
1
1¹
318563-1
GUARD, FRONT CHIP
-
1
318563-1
89
-
1
1
1
1¹
455888-5
SPACER, CRIMPER
-
1
455888-5
82
-
1
1
1
1¹
1633470-2
EXTENSION PLATE
-
1
1633470-2
78
-
1
1
1
1¹
1-22278-0
SPRING, COMPRESSION
-
1
SIMP_1-22278-0
77
-
1
1
1
1¹
854769-4
HOLDER, INS
-
1
854769-4
74
-
1
1
1
1¹
2119956-1
DOCUMENTATION PACKAGE
-
1
2119956-1
71
-
1
1
1
1¹
2119791-6
DEPRESSOR, WIRE
-
1
2119791-6
70
-
1
-
-
1¹
-
2
2
2
2²
2119740-1
2168078-1
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
-
1
2119740-1
67
-
2
2168078-1
66
C
-
1
-
1
1¹
2119793-1
LIMITER, ADJUSTMENT BOLT
-
1
2119793
63
6^-
3
-
3
3³
-
3
3
3
3³
992763-5
2079383-4
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, BHSC, RoHS (M4 X 8)
-
3
992763-5
62
-
3
2079383-4
60
-
-
-
-
1¹
5-18022-5
SCR, HEX HD CAP, M4 X 6.0
-
1
5-18022-5
59
-
1
1
1
1¹
21028-2
PIN, SLOTTED SPRING .062 X .250
-
1
21028-2
58
-
-
-
-
1¹
1338683-8
FEED PAWL
-
1
1338683-8
56
-
4
4
4
4⁴
2168400-1
SHCS, LOW HEAD, RoHS, M4 X 12
-
4
2168400-1
54
-
2
2
2
2²
2168083-8
SCR, SKT HD CAP, RoHS, M4 X 16
-
2
2168083-8
53
-
1
1
1
1¹
5018030-1
NUT, HEX, REG, RoHS, M3
-
1
5018030-1
52
- 1 1 1 1 ¹ 1-811242-0 BUMPER, HOLD DOWN
-
1
1-811242-0
51
-
1
1
1
1¹
690753-2
SPACER, TONKER
-
1
690753-2
50
-
-
-
-
1²
18023-9
SCR, SKT HD CAP M4 X 6.0
-
1
18023-9
49
-
1
1
1
1¹
2119656-9
APPLICATOR BASIC ASSEMBLY, SF
-
1
2119656-9
46
-
1
-
1
1¹
2119370-1
RAM, AMP STYLE, SIDE FEED
-
1
2119370
44
-
1
1
1
1¹
2079383-7
SCR, BHSC, RoHS (M8 X 25)
-
1
2079383-7
41
-
1
-
1
1¹
2119645-1
DISC, NUMBERED FA WIRE ADJUSTMENT
-
1
2119645
40
-
1
-
1
1¹
2119957-1
APPLICATOR SHIM PACK
-
1
2119957-1
39
-
1
1
1
1¹
2119644-3
RAM WASHER, PRECISION
-
1
2119644-3
38
6^-
1
1
1
1¹
-
1
-
1
1¹
2119085-1
2119092-1
FA HEAD, ATLANTIC STYLE
BOLT, ADJUSTMENT
-
1
2119085
37
-
1
2119092-1
35
- 1 1 1 1 ¹ 1-1752356-0 SUPPORT, TERMINAL
-
2
2
2
2²
2079383-5
SCR, BHSC, RoHS (M4 X 20)
-
1
1-1752356-0
34
-
2
2079383-5
33
B
-
1
1
1
1¹
2161328-1
HEX HEAD, FLANGED, M5 x 8mm LONG
-
1
2161328
32
- 1 1 1 1 ¹ 1-1320908-0 SPACER, STRIP GUIDE
-
1
1-1320908-0
30
-
1
1
1
1¹
2119959-2
ASSEMBLY, STRIP GUIDE
-
1
2119959-2
29
-
1
1
1
1¹
455888-4
SPACER, CRIMPER
-
1
455888-4
28
-
1
1
1
1¹
1320928-4
STRIP GUIDE
-
1
1320928-4
24
-
1
1
1
1¹
2168083-2
SCR, SKT HD CAP, RoHS, M4 X 8.0
-
1
2168083-2
21
-
2
2
2
2²
1-18028-2
WASHER, FLAT, REG M4
-
2
1-18028-2
20
-
1
1
1
1¹
2119533-1
STRIPPER, SIDE FEED
-
1
2119533
19
-
1
1
1
1¹
2119806-1
INSERT, SHEAR
-
1
2119806
13
1^-
1
1
1
1¹
3-22280-3
- 1 1 1 1 ¹ 1-356885-4
SPRING, COMPRESSION
STOP, SHEAR
-
1
SIMP_3-22280-3
12
-
1
1-356885-4
11
-
1
1
1
1¹
2119805-1
SHEAR HOLDER, FRONT
-
1
2119805-1
10
1^-
1
1
1
1¹
454276-5
FLOATING SHEAR, FRONT
1¹
1
1
1
1¹
1633927-1
ANVIL, COMBINATION
1 ^{- 1 1 1 1 1 5-240641-0 SPACER}
- 1 1 1 1 ¹ 1-2119780-2 DEPRESSOR, SHEAR
-
1
454276-5
9
-
1
1633927-1
8
-
1
5-240641-0
7
-
1
1-2119780-2
5
-
1
1
1
1¹
238011-2
BLOCK, CRIMPER SPACER
-
1
238011-2
4
1¹
1
1
1
1¹
-
1
1
1
1¹
1633961-1
455888-8
CRIMPER, INSULATION F PREMIUM
SPACER, CRIMPER
-
1
1633961-1
3
-
1
455888-8
2
1¹
1
1
1
1¹
456415-1
CRIMPER, WIRE .155 F PREMIUM
-
1
456415-1
1
-77 -7 -6 -5 -2 ^-1 PART NO
DESCRIPTION
ITEM _A
NO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
mm
MATERIAL
-
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
0.5
0.13
0.013
0.0001
-
-
-
DWN
HOFFNER
CHK
T.ELBIN
APVD
T.ELBIN
PRODUCT SPEC
11OCT2011
12OCT2011
12OCT2011 ^NAME
-
APPLICATION SPEC
-
WEIGHT
-
SIZE
CAGE CODE
A1 ⁰⁰⁷⁷⁹
Customer Accessible Production Drawing
TE Connectivity
Harrisburg, PA 17105-3608
Ocean Side Feed
Applicator
-
DRAWING NO
RESTRICTED TO
2151492
SCALE
SHEET
1:2
OF
14
-
REV
A1
SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION