C-2151491 Datasheet, PDF(1/4 Page) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

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C-2151491 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

THIS DRAWING IS UNPUBLISHED.

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

2151491 -1

2151491 -2

2151491 -5

2151491 -6

2151491 -7

7- 2151491 -7

2011

DESCRIPTION

FINE CRIMP HEIGHT ADJUST

NON-CRIMP HEIGHT ADJUST

FINE CRIMP HEIGHT ADJUST

CRIMP TOOLING KIT

FEED TYPE

MECHANICAL

PNEUMATIC

SERVO

LATCH PLATE 4

SERVO

4 LATCH PLATE 12

NONE

CONVERT TO

PNEUMATIC FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

PNEUMATIC FEED

2119950-1

2119951-1

2161326-1

2119949-1

2119951-1

2161326-1

2119949-1

2119950-1

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

1338685-1

5-18022-5

8- 2151491 -5

8- 2151491 -4

5-18022-5

8- 2151491 -5

8- 2151491 -4

5-18022-5

2119641-1

1901094-3

2119653-1

1901094-3

2119653-1

2119641-1

2119799-1

2063440-1

2168400-6 (QUANTITY 2)

2063440-1

APPLICATOR DATA

CRIMP

SIZE

WIRE 1.40 mm [.055]

INSUL 2.03 mm [.080]

APPLICATOR INSTRUCTIONS

408-10389

TYPE

TERMINAL DATA: TE TERMINAL

TE CRIMP SPECIFICATION

TERMINAL NAME: MICRO QUADLOK SYSTEM SOCKET CONTACT

WIRE STRIP LENGTH

3.35-3.65 mm [.132-.144 IN]

TERMINAL

APPLICATION

SPECIFICATION

(A) 114-18021

(B)114-61024

INSULATION DIAMETER RANGE

n 1.30-1.90mm [.051-.075 IN]

C TERMINALS APPLIED

GROUP 1 14

GROUP 2 15

TE TERMINAL

C1__DWG_PN_1_0

TE TERMINAL

C1__DWG_PN_2_0

TE TERMINAL

C1__DWG_PN_3_0

TE TERMINAL

C1__DWG_PN_4_0

(A) 963715-1

C1__DWG_PN_1_1

(A) 963716-1

C1__DWG_PN_2_1

(A) 1452013-1

C1__DWG_PN_3_1

(A) 968221-1

C1__DWG_PN_4_1

(A) 963715-5

C1__DWG_PN_1_2

(A) 963716-2

C1__DWG_PN_2_2

(A) 1-1452013-1

C1__DWG_PN_3_2

(A) 968221-5

C1__DWG_PN_4_2

(A) 963715-6

C1__DWG_PN_1_3

(A) 1-963716-2

C1__DWG_PN_2_3

(A) 5-1452013-1

C1__DWG_PN_3_3

(A) 968221-6

C1__DWG_PN_4_3

(A) 1-963715-5

C1__DWG_PN_1_4

(A) 5-963716-1

C1__DWG_PN_2_4

(A) 6-1452013-1

C1__DWG_PN_3_4

(A) 5-968221-1

C1__DWG_PN_4_4

(A) 5-963715-1

C1__DWG_PN_1_5

(A) 5-963716-2

C1__DWG_PN_2_5

C1__DWG_PN_3_5

(A) 5-968221-5

C1__DWG_PN_4_5

(A) 5-963715-5

C1__DWG_PN_1_6

(A) 5-963716-3

C1__DWG_PN_2_6

C1__DWG_PN_3_6

(A) 5-968221-6

C1__DWG_PN_4_6

(A) 5-963715-6

C1__DWG_PN_1_7

(A) 6-963716-1

C1__DWG_PN_2_7

C1__DWG_PN_3_7

(A) 1241920-1

C1__DWG_PN_4_7

(A) 6-963715-5

(A) 6-963716-2

(A) 5-1241920-1

WIRE

SIZE

0.75mm2

0.50mm2

CRIMP HEIGHT

mm [INCH]

1.07+/-0.05 [.042+/-.002] W1__DWG_WGAUGE_1

0.93+/-0.05 [.037+/-.002] W1__DWG_WGAUGE_2

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

6.3

W1__FA_SETTING_1

W1__DWG_CRIMP_HT_2

7.7

W1__FA_SETTING_2

TERMINAL DATA: TE TERMINAL

TE CRIMP SPECIFICATION

TERMINAL NAME: MICRO QUADLOK SYSTEM SOCKET CONTACT

WIRE STRIP LENGTH

INSULATION DIAMETER RANGE

3.35-3.65 mm [.132-.144 IN]

TERMINAL

APPLICATION

SPECIFICATION

(A) 114-18021

(B)114-61024

n 1.40-1.90 mm [.055-.075 IN]

TERMINALS APPLIED

GROUP 1 14

GROUP 2 15

TE TERMINAL

C1__DWG_PN_1_0

TE TERMINAL

C1__DWG_PN_2_0

TE TERMINAL

C1__DWG_PN_3_0

TE TERMINAL

C1__DWG_PN_4_0

(A) 1801529-1

C1__DWG_PN_1_1

(A) 1801529-2

C1__DWG_PN_2_1

(A) 1703282-1

C1__DWG_PN_3_1

(A) 5-1703282-1

C1__DWG_PN_4_1

(A) 1703282-2

(A) 5-1703282-2

TERMINAL DATA: TE TERMINAL

TE CRIMP SPECIFICATION

TERMINAL NAME: MICRO QUADLOK SYSTEM SOCKET CONTACT

WIRE STRIP LENGTH

INSULATION DIAMETER RANGE

3.35-3.65 mm [.132-.144 IN]

TERMINAL

APPLICATION

SPECIFICATION

(A) 114-18021

(B)114-61024

n 1.70-1.90mm [.067-.075 IN]

TERMINALS APPLIED

GROUP 1 14

GROUP 2 15

TE TERMINAL

C1__DWG_PN_1_0

TE TERMINAL

C1__DWG_PN_2_0

TE TERMINAL

C1__DWG_PN_3_0

TE TERMINAL

C1__DWG_PN_4_0

(A) 1379418-1

C1__DWG_PN_1_1

(A) 1379418-2

C1__DWG_PN_2_1

(A) 1703298-1

C1__DWG_PN_3_1

(A) 1703298-5

C1__DWG_PN_4_1

C1__DWG_PN_1_2

C1__DWG_PN_2_2

(A) 2141399-6

C1__DWG_PN_3_2

(B) 2005120-1

C1__DWG_PN_4_2

14 POSITION THE HOLD DOWN, ITHEM 18, IN ORIENTATION 1

FOR GROUP 1 TERMINALS. REFER TO SHEET2.

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":

2151491 -4

2151491 -5

2151491 -6

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62.

APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.

FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37.

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252.

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

10 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET

FOR ADDITIONAL INFORMATION.

11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,

REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE

OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL

INFORMATION.

12 WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR

USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM

WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT

13 CUT TO LENGTH AT ASSEMBLY.

15 POSITION THE HOLD DOWN, ITHEM 18, IN ORIENTATION 2

FOR GROUP 2 TERMINALS. REFER TO SHEET2.

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

(Pacific version shown on sheets 3 of 4

& 4 of 4)

AMP 4805 REV 31MAR2000

LOC

DIST

SET UP GAUGE

2119599-1 A 66

LTR

ECR-16-004202

REVISIONS

DESCRIPTION

DATE

21MAR2016

DWN

APVD

YY JT

--1---

2119957-2 APPLICATOR SHIM PACK

2119957-2

260

-1-111

8-21084-0 O-RING, .676 ID, .070 DIA. MAT.

8-21084-0_GATD

252

----1-

2119640-1 PUSH ROD, AIR FEED

2119640-1

250

----1-

2079988-1 BUSHING, LCH5-12, MISUMI

2079988_GATD

249

----1-

2119641-1 FEED CAM, AIR FEED

2119641-1

248

-1-111

2119798-1 DETENT PIN

2119798-1

247

-1-111

--1---

1-22279-3

2119758-1

SPRING, COMPRESSION

RAM, AMP STYLE, SIDE FEED, NON-ADJ.

1-22279-3_SIMP

246

2119758

245

-11111

2119082-5 CAM, SNAIL, INSULATION ADJUSTMENT

2119082-5

244

-11111

2079764-1 WASHER, WAVE SPRING, CREST-TO-CREST

2079764

243

6- 1 1 1 1 1

2119083-1 RETAINER, INSULATION DIAL

2119083

242

-11111

7-18023-7 SCR, SKT HD CAP M3 X 4.0

7-18023-7

241

--22--

2168400-6 SHCS, LOW HEAD, RoHS, M5 X 16

2168400-6

240

-----1

2119580-1 MECHANICAL FEED ASSEMBLY

2119580-1

239

----1-

2063440-1 AIR FEED MODULE

2063440-1

238

--11--

2119740-2 TAG,IDENTIFICATION

2119740-2

213

--11--

1901094-3 SPACER, FEEDER

1901094-3

198

----2-

21045-3

RING, RETAIN, EXTERN, 3/16 CRESCENT

21045-3

172

-11111

994969-1

MAGNET, RARE EARTH HIGH ENERGY

994969-1_GATD

166

- REF REF REF REF REF

994970-2

COUNTER, MAGNETIC

COUNTER_994970

164

----1-

240638-1

SPRING, FEED FINGER

240638

163

----1-

3-23627-7 PIN, RETAIN, GRVD, 3/16 X .854

3-23627-7

137

----1-

2119799-1 HOLDER,FEED FINGER, AF

2119799

136

4 - - REF REF - -

SEE NOTE 4 MEMORY CHIP, PROGRAMMED

1901689_EMPTY_OCEAN_SF

135

--11--

1633743-1 SERVO FEED LATCH ASM

1633743-1

133

-11111

1-18028-2 WASHER, FLAT, REG M4

1-18028-2

119

- - REF REF - -

2119944-1 FEED FINGER ASSEMBLY,SF

2119944-1

117

-11111

455888-6

SPACER, CRIMPER

455888-6

-11111

240641-9

2119956-1

SPACER

DOCUMENTATION PACKAGE

240641-9

2119956-1

-11111

2119791-9 DEPRESSOR, WIRE

2119791-9

-1--11

2119740-1 TAG,IDENTIFICATION

2119740-1

-22222

2168078-1 SCREW, DRIVE, RH, RoHS, 2 x .188

2168078-1

-1-111

2119793-1 LIMITER, ADJUSTMENT BOLT

2119793

6- 3 - 3 3 3

992763-5

SCR, SET, SOC, CONE POINT, M3 x 4.0

992763-5

-11111

2079383-4 SCR, BHSC, RoHS (M4 X 8)

2079383-4

----11

5-18022-5 SCR, HEX HD CAP, M4 X 6.0

5-18022-5

----11

1338685-1 PAWL, FEED

1338685-1

-44444

2168400-1 SHCS, LOW HEAD, RoHS, M4 X 12

2168400-1

13 - 2 2 2 2 2

1-2168083-0 SCR, SKT HD CAP, RoHS, M4 X 10

1-2168083-0

----12

18023-9

SCR, SKT HD CAP M4 X 6.0

18023-9

-----1

2119652-1 FEED CAM, PRE FEED

2119652

-----1

2119653-1 FEED CAM, POST FEED

2119653

-11111

2119656-9 APPLICATOR BASIC ASSEMBLY, SF

2119656-9

-1-111

2119370-1 RAM, AMP STYLE, SIDE FEED

2119370

-11111

2079383-7 SCR, BHSC, RoHS (M8 X 25)

2079383-7

-1-111

2119645-1 DISC, NUMBERED FA WIRE ADJUSTMENT

2119645

-1-111

2119957-1 APPLICATOR SHIM PACK

2119957-1

-11111

2119644-1 RAM WASHER, PRECISION

2119644-1

6- 1 1 1 1 1

2119085-1 FA HEAD, ATLANTIC STYLE

2119085

-1-111

-11111

2119092-1

1752356-3

BOLT, ADJUSTMENT

SUPPORT, TERMINAL

2119092-1

1752356-3

-22222

2079383-5 SCR, BHSC, RoHS (M4 X 20)

2079383-5

-11111

2161328-1 HEX HEAD, FLANGED, M5 x 8mm LONG

2161328

-11111

1320908-6 SPACER, STRIP GUIDE

1320908-6

-11111

2119959-1 ASSEMBLY, STRIP GUIDE

2119959-1

-11111

1320928-2 STRIP GUIDE

1320928-2

-11111

2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.0

2168083-2

-11111

1-18028-2 WASHER, FLAT, REG M4

1-18028-2

-11111

2119533-1 STRIPPER, SIDE FEED

2119533

-11111

2217529-1 TERMINAL HOLD DOWN

2217529-1

1- 1 1 1 1 1

-11111

2119806-1

3-22280-3

INSERT, SHEAR

SPRING, COMPRESSION

2119806

SIMP_3-22280-3

-11111

1-356885-4 STOP, SHEAR

1-356885-4

1- 1 1 1 1 1

2119805-1 SHEAR HOLDER, FRONT

2119805-1

1- 1 1 1 1 1

1803095-3 FLOATING SHEAR, FRONT

1803095-3

11 1 1 1 1 1

-11111

1-1338690-1

1-240641-1

ANVIL, COMBINATION .055

SPACER

1-1338690-1

1-240641-1

-11111

2119757-4 DEPRESSOR, SHEAR

2119757-4

-11111

238011-9

BLOCK, CRIMPER SPACER

238011-9

11 1 1 1 1 1

2-1633966-9 CRIMPER, INSULATION O

2-1633966-9

11 1 1 1 1 1

3-1633860-8 CRIMPER, WIRE

3-1633860-8

-77 -7 -6 -5 -2 -1 PART NO

DESCRIPTION

ITEM A

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

DWN

31AUG2011

B. WEAVER

CHK

31AUG2011

G. HOFFNER

APVD

31AUG2011 NAME

T. ELBIN

PRODUCT SPEC

APPLICATION SPEC

WEIGHT

SIZE

CAGE CODE

A1 00779

Customer Accessible Production Drawing

TE Connectivity

Harrisburg, PA 17105-3608

Ocean Side Feed

Applicator

DRAWING NO

RESTRICTED TO

2151491

SCALE

SHEET

1:2

REV

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

▷