C-2151488 Datasheet, PDF(1/4 Page) TE Connectivity Ltd – THIS DRAWING IS A CONTROLLED DOCUMENT.

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C-2151488 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – THIS DRAWING IS A CONTROLLED DOCUMENT.

THIS DRAWING IS UNPUBLISHED.

C COPYRIGHT 20

BY -

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

RELEASED FOR PUBLICATION

PART

NUMBER

REVISION

2151488 -1

2151488 -2

2151488 -5

2151488 -6

2151488 -7

7- 2151488 -7

2016

DESCRIPTION

FINE CRIMP HEIGHT ADJUST

NON-CRIMP HEIGHT ADJUST

FINE CRIMP HEIGHT ADJUST

CRIMP TOOLING KIT

FEED TYPE

MECHANICAL

PNEUMATIC

SERVO

LATCH PLATE 4

SERVO

4 LATCH PLATE 12

NONE

CONVERT TO

PNEUMATIC FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

PNEUMATIC FEED

APPLICATOR DATA

CRIMP

SIZE

WIRE 1.07 mm [.042]

INSUL 1.58 mm [.062]

APPLICATOR INSTRUCTIONS

408-10389

TYPE

TERMINAL DATA: TE TERMINAL

TE CRIMP SPECIFICATION

TERMINAL NAME: AMPMODU CRIMP SNAP-IN 22-26 AWG

WIRE STRIP LENGTH

3.18-3.96 mm [.125-.156 IN]

TERMINAL

APPLICATION

C SPECIFICATION

114-25038

INSULATION DIAMETER RANGE

n 0.00-1.52 mm [.000-.060 IN]

TERMINALS APPLIED

TE TERMINAL

C1__DWG_PN_1_0

TE TERMINAL

C1__DWG_PN_2_0

TE TERMINAL

C1__DWG_PN_3_0

TE TERMINAL

C1__DWG_PN_4_0

104480-2

C1__DWG_PN_1_1

104480-3

C1__DWG_PN_2_1

104480-4

C1__DWG_PN_3_1

1-104480-2

C1__DWG_PN_4_1

1-104480-3

C1__DWG_PN_1_2

1-104480-7

C1__DWG_PN_2_2

WIRE

SIZE

22 AWG

24 AWG

26 AWG

CRIMP HEIGHT

mm [INCH]

0.91+/-0.05 [.036+/-.002] W1__DWG_WGAUGE_1

0.81+/-0.05 [.032+/-.002] W1__DWG_WGAUGE_2

0.76+/-0.05 [.030+/-.002] W1__DWG_WGAUGE_3

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

8.0

W1__DWG_CRIMP_HT_2

9.0

W1__DWG_CRIMP_HT_3

9.7

W1__FA_SETTING_1

W1__FA_SETTING_2

W1__FA_SETTING_3

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":

2151488 -4

2151488 -5

2151488 -6

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62.

APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.

FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37.

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252.

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

10 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET

FOR ADDITIONAL INFORMATION.

11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,

REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE

OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL

INFORMATION.

12 WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR

USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM

WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT

4805 (3/13)

2119950-1

2119951-1

2161326-1

2119949-1

2119951-1

2161326-1

2119949-1

2119950-1

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

1338683-1

1901694-1

1338683-1

1901694-1

1338683-1

5-18022-5

8- 2151488 -5

8- 2151488 -4

5-18022-5

8- 2151488 -5

8- 2151488 -4

5-18022-5

2119641-1

1901094-3

2119653-1

1901094-3

2119653-1

2119641-1

2119799-1

2063440-1

2168400-6 (QUANTITY 2)

2063440-1

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

--1---

7- 1 - 1 1 1

----1-

-1-111

--1---

-11111

6- 1 1 1 1 1

-77 -7 -6 -5 -2 -1

2119957-2

8-21084-0

2119640-1

1803259-1

2119641-1

2119798-1

1-22279-3

2119758-1

2119082-9

2079764-1

2119083-1

PART NO

APPLICATOR SHIM PACK

O-RING, .676 ID, .070 DIA. MAT.

PUSH ROD, AIR FEED

BUSHING, FLANGED

FEED CAM, AIR FEED

DETENT PIN

SPRING, COMPRESSION

RAM, AMP STYLE, SIDE FEED, NON-ADJ.

CAM, SNAIL, INSULATION ADJUSTMENT

WASHER, WAVE SPRING, CREST-TO-CREST

RETAINER, INSULATION DIAL

DESCRIPTION

2119957-2

260

8-21084-0_GATD

252

2119640-1

250

1803259

249

2119641-1

248

2119798-1

247

1-22279-3_SIMP

246

2119758

245

2119082-9

244

2079764

243

2119083

242

ITEM

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

(Pacific version shown on sheets 3 of 4

& 4 of 4)

SET UP GAUGE

2119599-1

LTR

REVISIONS

DESCRIPTION

REVISED TEMPLATE

REVISED BOM

RELEASED

ECR-16-012668

DATE

25AUG2011

06OCT2011

04APR2012

6SEP2016

DWN

APVD

CAM TLE

TB TE

-22222

--22--

-----1

----1-

-11111

--11--

----2-

-11111

- REF REF REF REF REF

----1-

- - REF REF - -

--11--

-11111

-22222

--11--

-11111

-44444

-11111

-1--11

-22222

-1-111

6- 3 - 3 3 3

-22222

-11111

----11

-44444

-22222

----12

-----1

-11111

-1-111

-11111

-1-111

-11111

6- 1 1 1 1 1

7- 1 - 1 1 1

-11111

-22222

-11111

1- 1 1 1 1 1

-11111

1- 2 2 2 2 2

1- 1 1 1 1 1

-22222

1- 1 1111

1-11111

111111

-11111

11 1 1 1 1 1

-11111

11 1 1 1 1 1

18023-1

2168400-6

2119580-1

2063440-1

1-356885-4

2119740-2

1901094-3

21045-3

994969-1

994970-2

240638-1

3-23627-7

2119799-1

SEE NOTE 4

1633743-1

1-22281-8

1-18028-2

1901694-1

690438-1

2168083-1

2168083-6

455888-6

240641-2

2119956-1

2119740-1

2168078-1

2119793-1

992763-5

2-18032-5

2079383-4

5-18022-5

1338683-1

2168400-1

2-2168083-5

18023-9

2119652-1

2119653-1

2119656-9

2119370-1

2079383-7

2119645-1

2119957-1

2119644-1

2119085-1

2119092-1

2161328-1

1901091-1

1-455888-0

22283-1

356835-1

240792-1

189124-7

980371-4

2168083-2

1-18028-2

2119533-1

690518-1

690463-1

1-2168083-1

1-690691-3

2119862-1

2119806-1

3-22280-3

1-356885-4

2119805-1

462006-6

4-1633139-8

690468-2

2119757-4

2-238011-2

2119784-5

455888-5

2-1633730-7

SCR, SKT HD CAP M3 X 5.0

SHCS, LOW HEAD, RoHS, M5 X 16

MECHANICAL FEED ASSEMBLY

AIR FEED MODULE

STOP, SHEAR

TAG,IDENTIFICATION

SPACER, FEEDER

RING, RETAIN, EXTERN, 3/16 CRESCENT

MAGNET, RARE EARTH HIGH ENERGY

COUNTER, MAGNETIC

SPRING, FEED FINGER

PIN, RETAIN, GRVD, 3/16 X .854

HOLDER,FEED FINGER, AF

MEMORY CHIP, PROGRAMMED

SERVO FEED LATCH ASM

SPRING, COMPRESSION

WASHER, FLAT, REG M4

FEED FINGER ASSEMBLY,SF

FRONT STRIP GUIDE

SCR, SKT HD CAP, RoHS, M3 X 8.0

SCR, SKT HD CAP, RoHS, M5 X 65

SPACER, CRIMPER

SPACER

DOCUMENTATION PACKAGE

TAG,IDENTIFICATION

SCREW, DRIVE, RH, RoHS, 2 x .188

LIMITER, ADJUSTMENT BOLT

SCR, SET, SOC, CONE POINT, M3 x 4.0

SCR, SET, FLT POINT M5 X 20.0

SCR, BHSC, RoHS (M4 X 8)

SCR, HEX HD CAP, M4 X 6.0

FEED PAWL

SHCS, LOW HEAD, RoHS, M4 X 12

SCR, SKT HD CAP, RoHS, M4 X 14

SCR, SKT HD CAP M4 X 6.0

FEED CAM, PRE FEED

FEED CAM, POST FEED

APPLICATOR BASIC ASSEMBLY, SF

RAM, AMP STYLE, SIDE FEED

SCR, BHSC, RoHS (M8 X 25)

DISC, NUMBERED FA WIRE ADJUSTMENT

APPLICATOR SHIM PACK

RAM WASHER, PRECISION

FA HEAD, ATLANTIC STYLE

BOLT, ADJUSTMENT

HEX HEAD, FLANGED, M5 x 8mm LONG

PLATE, REAR STRIP GUIDE

SPACER, CRIMPER

SPRING, COMPRESSION

LEVER, DRAG RELEASE

DRAG, TERMINAL

GUIDE, FRONT STRIP

SCR, SKT HD SHLDR 5.0 DIA X 6.0

SCR, SKT HD CAP, RoHS, M4 X 8.0

WASHER, FLAT, REG M4

STRIPPER, SIDE FEED

HOLD DOWN, TERMINAL

FLOATING SHEAR, REAR

SCR, SKT HD CAP, RoHS, M3 X 6

PLATE,REAR SHEAR

SHEAR HOLDER, REAR

INSERT, SHEAR

SPRING, COMPRESSION

STOP, SHEAR

SHEAR HOLDER, FRONT

FLOATING SHEAR, FRONT

ANVIL, COMBINATION

DEPRESSOR SHEAR, REAR

DEPRESSOR, SHEAR

BLOCK, CRIMPER SPACER

CRIMPER, INSULATION O PREMIUM

SPACER, CRIMPER

CRIMPER, WIRE

18023-1

241

2168400-6

240

2119580-1

239

2063440-1

238

1-356885-4

237

2119740-2

213

1901094-3

198

21045-3

172

994969-1_GATD

166

COUNTER_994970

164

240638

163

3-23627-7

137

2119799

136

1901689_EMPTY_OCEAN_SF

135

1633743-1

133

SIMP_1-22281-8

121

1-18028-2

119

1901694

118

690438-1

2168083-1

2168083-6

455888-6

240641-2

2119956-1

2119740-1

2168078-1

2119793

992763-5

2-18032-5

2079383-4

5-18022-5

1338683-1

2168400-1

2-2168083-5

18023-9

2119652

2119653

2119656-9

2119370

2079383-7

2119645

2119957-1

2119644-1

2119085_PRE_REV_K

2119092-1

2161328

1901091-1

1-455888-0

22283-1

356835-1

240792-1

189124-7

980371-4

2168083-2

1-18028-2

2119533

690518-1

690463-1

1-2168083-1

1-690691-3

2119862

2119806

SIMP_3-22280-3

1-356885-4

2119805-1

462006-6

4-1633139-8

690468-2

2119757-4

2-238011-2

2119784-5

455888-5

2-1633730-7

-77 -7 -6 -5 -2 -1 PART NO

DESCRIPTION

ITEM A

THIS DRAWING IS A CONTROLLED DOCUMENT.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

DWN

C. MOYER

CHK

T. ELBIN

APVD

T. ELBIN

PRODUCT SPEC

25AUG2011

APPLICATION SPEC

NAME

Ocean Side Feed

Applicator

WEIGHT

SIZE

CAGE CODE

A1 -

DRAWING NO

2151488

CUSTOMER ACCESSIBLE PRODUCTION DRAWING

SCALE

TE Connectivity

RESTRICTED TO

SHEET

1:2

REV

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

▷