C-2151477 Datasheet, PDF(1/4 Page) TE Connectivity Ltd – THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

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C-2151477 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

THIS DRAWING IS UNPUBLISHED.

C COPYRIGHT 20

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

DESCRIPTION

FEED TYPE

CONVERT TO

PNEUMATIC FEED

2119950-1

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

1338685-1

5-18022-5

2119641-1

2119799-1

2063440-1

LOC

DIST

SET UP GAUGE

2119599-1

A 66

LTR

ECR-16-003060

ECR-16-005595

ECR-16-011268

ECR-16-015428

REVISIONS

DESCRIPTION

DATE

22MAR2016

18APR2016

05AUG2016

4NOV2016

DWN

APVD

RK TE

JH JDG

YY JT

RS LZ

2151477 -1

FINE CRIMP HEIGHT ADJUST

2151477 -2

FINE CRIMP HEIGHT ADJUST

MECHANICAL

PNEUMATIC

SERVO LATCH PLATE

SMART APPLICATOR

DOUBLE ACTING

MECHANICAL FEED

SERVO LATCH PLATE

SMART APPLICATOR

2119951-1

2161326-1

2119950-2

2119949-1

2119951-1

2161326-1

1338685-1

8- 2151477 -5

8- 2151477 -4

5-18022-5

8- 2151477 -5

8- 2151477 -4

1901094-3

2119653-1

1901094-3

2119799-1

2168400-6 (QUANTITY 2)

1803430-1

2168400-6 (QUANTITY 2)

- 1 1 -111

- - - 1---

- 1 1 1111

6- 1 1 1 1 1 1

2119798-1

1-22279-3

2119758-1

2119082-9

2079764-1

2119083-1

DETENT PIN

SPRING, COMPRESSION

RAM, AMP STYLE, SIDE FEED, NON-ADJ.

CAM, SNAIL, INSULATION ADJUSTMENT

WASHER, WAVE SPRING, CREST-TO-CREST

RETAINER, INSULATION DIAL

2119798-1

247

1-22279-3_SIMP

246

2119758

245

2119082-9

244

2079764

243

2119083

242

DOUBLE ACTING

2119950-2

1338685-1

5-18022-5

2119799-1

1803430-1

- 1 1 1111

18023-1 SCR, SKT HD CAP M3 X 5.0

18023-1

241

2168400-6

MECHANICAL FEED

2119949-1

1338685-1

5-18022-5

2119653-1

- - - 22--

2168400-6 SHCS, LOW HEAD, RoHS, M5 X 16

240 D

2151477 -5

FINE CRIMP HEIGHT ADJUST

SERVO

PNEUMATIC FEED

2119950-1

1338685-1

5-18022-5

2119641-1

2119799-1

2063440-1

- - - ---1

2119580-1 MECHANICAL FEED ASSEMBLY

2119580-1

239

LATCH PLATE

2063440-1

DOUBLE ACTING

2119950-2

1338685-1

5-18022-5

2119799-1

1803430-1

- - - --1-

2063440-1 AIR FEED MODULE

238

2151477 -6

NON-CRIMP HEIGHT ADJUST

SERVO

4 LATCH PLATE 12

2151477 -7

FINE CRIMP HEIGHT ADJUST

NONE

2119740-2

- - - 11--

2119740-2 TAG,IDENTIFICATION

213

1901094-3

- - - 11--

1901094-3 SPACER, FEEDER

198

21045-3

- 2 - --2-

21045-3 RING, RETAIN, EXTERN, 3/16 CRESCENT

172

994969-1_GATD

8- 1 1 1 1 1 1

994969-1 MAGNET, RARE EARTH HIGH ENERGY

166

MECHANICAL FEED

2119949-1

1338685-1

5-18022-5

2119653-1

- REF REF REF REF REF REF 994970-2 COUNTER, MAGNETIC

COUNTER_994970

164

3- 2151477 -2

FINE CRIMP HEIGHT ADJUST

DOUBLE ACTING

PNEUMATIC

WITH SENSORS

PNEUMATIC FEED

SERVO LATCH PLATE

2119950-1

2119951-1

1338685-1

5-18022-5

8- 2151477 -5

2119641-1

1901094-3

2119799-1

2063440-1

2168400-6 (QUANTITY 2)

- 1 - --1-

240638-1

3-23627-7

SPRING, FEED FINGER

PIN, RETAIN, GRVD, 3/16 X .854

240638

163

3-23627-7

137

2119799

SMART APPLICATOR

2161326-1

8- 2151477 -4

- 1 - --1-

2119799-1 HOLDER,FEED FINGER, AF

136

1901689_EMPTY_OCEAN_SF

7- 2151477 -7

CRIMP TOOLING KIT

- - - REF REF - - SEE NOTE 4 MEMORY CHIP, PROGRAMMED

135

- - - 11--

1633743-1 SERVO FEED LATCH ASM

1633743-1

133

APPLICATOR DATA

CRIMP

SIZE

WIRE 1.40 mm [.055]

INSUL 3.18 mm [.125]

TYPE

- 1 1 1111

- - - REF REF - -

- 1 1 1111

1-18028-2

2119944-1

455888-5

2119956-1

2119791-5

WASHER, FLAT, REG M4

FEED FINGER ASSEMBLY,SF

SPACER, CRIMPER

DOCUMENTATION PACKAGE

DEPRESSOR, WIRE

1-18028-2

119

2119944-1

117

455888-5

2119956-1

2119791-5

APPLICATOR INSTRUCTIONS

408-10389

- 1 1 1111

- 1 1 --11

2119943-1

2119740-1

WASHER, SPACER

TAG,IDENTIFICATION

2119943-1

2119740-1

TERMINAL DATA: TE TERMINAL

TE CRIMP SPECIFICATION

- 2 2 2222

2168078-1 SCREW, DRIVE, RH, RoHS, 2 x .188

2168078-1

TERMINAL NAME: TAB CONTACT 1.2MM

WIRE STRIP LENGTH

INSULATION DIAMETER RANGE

3.30-3.90 mm [.130-.154 IN]

TERMINAL

114-18464

APPLICATION

SPECIFICATION

TERMINALS APPLIED

TE TERMINAL

C1__DWG_PN_1_0

TE TERMINAL

C1__DWG_PN_2_0

TE SEAL

C1__DWG_PN_3_0

TE SEAL

C1__DWG_PN_4_0

1718760-1

C1__DWG_PN_1_1

1718760-2

C1__DWG_PN_2_1

967067-1

C1__DWG_PN_3_1

963142-2

C1__DWG_PN_4_1

1718760-3

C1__DWG_PN_1_2

WIRE

SIZE

CRIMP HEIGHT

mm [INCH]

CRIMP HEIGHT

REFERENCE SETTING

0.75mm2

1.05+/-0.03 [.041+/-.001] W1__DWG_WGAUGE_1

W1__DWG_CRIMP_HT_1

5.9

W1__FA_SETTING_1

20 AWG OR 0.50mm2

0.93+/-0.03 [.037+/-.001] W1__DWG_WGAUGE_2

W1__DWG_CRIMP_HT_2

7.2

W1__FA_SETTING_2

TERMINAL DATA: TE TERMINAL

TE CRIMP SPECIFICATION

TERMINAL NAME: TAB CONTACT 1.2MM

WIRE STRIP LENGTH

3.30-3.90 mm [.130-.154 IN]

TERMINAL

APPLICATION

SPECIFICATION

114-18464

INSULATION DIAMETER RANGE

TERMINALS APPLIED

TE TERMINAL

C1__DWG_PN_1_0

TE TERMINAL

C1__DWG_PN_2_0

TE SEAL

C1__DWG_PN_3_0

TE SEAL

C1__DWG_PN_4_0

2141116-3

C1__DWG_PN_1_1

2208328-3

C1__DWG_PN_2_1

967067-1

C1__DWG_PN_3_1

963142-2

C1__DWG_PN_4_1

WIRE

SIZE

CRIMP HEIGHT

mm [INCH]

CRIMP HEIGHT

REFERENCE SETTING

0.75mm2

0.98+/-0.03 [.039+/-.001] W1__DWG_WGAUGE_1

W1__DWG_CRIMP_HT_1

6.8

W1__FA_SETTING_1

20 AWG OR 0.50mm2

0.93+/-0.03 [.037+/-.001] W1__DWG_WGAUGE_2

W1__DWG_CRIMP_HT_2

7.2

W1__FA_SETTING_2

TERMINAL DATA: TE TERMINAL

TE CRIMP SPECIFICATION

- 1 1 -111

TERMINAL NAME: TAB CONTACT 1.2MM

WIRE STRIP LENGTH

INSULATION DIAMETER RANGE

3.30-3.90 mm [.130-.154 IN]

TERMINAL

APPLICATION

SPECIFICATION

TERMINALS APPLIED

6- 3 3 - 3 3 3

- 1 1 1111

- 1 - --11

14 - 1 1 1 1 1 1

- 1 - --11

- 4 4 4444

- 2 2 2222

- 1 1 1111

TE TERMINAL

C1__DWG_PN_1_0

1718760-1

C1__DWG_PN_1_1

WIRE

SIZE

20 AWG (19 / 0.203 mm)

0.61mm2

TE TERMINAL

C1__DWG_PN_2_0

1718760-2

C1__DWG_PN_2_1

TE SEAL

1718760-3

CRIMP HEIGHT

mm [INCH]

0.99+/-0.03 [.039+/-.001] W1__DWG_WGAUGE_1

0.99+/-0.03 [.039+/-.001]

C1__DWG_PN_3_0

TE SEAL

C1__DWG_PN_4_0

C1__DWG_PN_3_1

967067-1

C1__DWG_PN_4_1

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

6.7

W1__FA_SETTING_1

6.7

- 1 1 1111

- - - --12

- - - ---1

- 1 1 1111

- 1 1 -111

2119793-1

992763-5

2079383-4

5-18022-5

985575-3

1338685-1

2168400-1

2168083-8

5018030-1

811242-5

690753-2

18023-9

2119652-1

2119653-1

2119656-9

2119370-1

LIMITER, ADJUSTMENT BOLT

SCR, SET, SOC, CONE POINT, M3 x 4.0

SCR, BHSC, RoHS (M4 X 8)

SCR, HEX HD CAP, M4 X 6.0

SCR, FLT SKT HD CAP M3 X 10.0

PAWL, FEED

SHCS, LOW HEAD, RoHS, M4 X 12

SCR, SKT HD CAP, RoHS, M4 X 16

NUT, HEX, REG, RoHS, M3

BUMPER, HOLD DOWN

SPACER, TONKER

SCR, SKT HD CAP M4 X 6.0

FEED CAM, PRE FEED

FEED CAM, POST FEED

APPLICATOR BASIC ASSEMBLY, SF

RAM, AMP STYLE, SIDE FEED

2119793

992763-5

2079383-4

5-18022-5

985575-3

1338685-1

2168400-1

2168083-8

5018030-1

811242-5_OLD

690753-2

18023-9

2119652

2119653

2119656-9

2119370

- 1 1 1111

2079383-7 SCR, BHSC, RoHS (M8 X 25)

2079383-7

- 1 1 -111

2119645-1 DISC, NUMBERED FA WIRE ADJUSTMENT

2119645

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

- 1 1 -111

- 1 1 1111

6- 1 1 1 1 1 1

7- 1 1 - 1 1 1

- 1 1 1111

2119957-1

2119644-1

2119085-1

2119092-1

1752356-6

APPLICATOR SHIM PACK

RAM WASHER, PRECISION

FA HEAD, ATLANTIC STYLE

BOLT, ADJUSTMENT

SUPPORT, TERMINAL

2119957-1

2119644-1

2119085_PRE_REV_K

2119092-1

1752356-6

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-

2151477 -4

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

- 2 2 2222

2079383-5 SCR, BHSC, RoHS (M4 X 20)

- 1 1 1111

2161328-1 HEX HEAD, FLANGED, M5 x 8mm LONG

- 1 1 1 1 1 1 1-1320908-0 SPACER, STRIP GUIDE

2079383-5

2161328

1-1320908-0

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":

2151477 -4

2151477 -5

2151477 -6

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62.

APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.

FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37.

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35

& 252.

15 THIS CRIMP PARAMETER IS PROVIDED TO MEET A CUSTOM AND UNIQUE CUSTOMER

REQUIREMENT.

IT HAS BEEN EVALUATED AND IS CONDITIONALLY SPECIFIED BY TE CONNECTIVITY.

THIS

CUSTOMIZED CRIMP PARAMETER IS NOT LISTED AS AN APPROVED APPLICATION WITHIN

A TE

CONNECTIVITY APPLICATION SPECIFICATION; HOWEVER, IT HAS BEEN VALIDATED

ACCORDING TO

TE CONNECTIVITY SPECIFICATIONS 109-18079(TEST GROUP 1) AND 114-18022.

TE CONNECTIVITY

EXPRESSLY DISCLAIMS ANY AND ALL WARRANTIES THAT THE PRODUCT PWEILRLFORM SIMILARLY TO

VALIDATED AND APPROVED APPLICATIONS, AS STATED WITHINCOTENNECTIVITY APPLICATION

SPECIFICATIONS, INCLUDING BUT NOT LIMITED TO IMPLIED WARRANOTIFEMS ERCHANTABILITY OR

FITNESS FOR PARTICULAR PURPOSAES. SUCH, IT IS HIGHLY RECOMMENDED THAT THE CUSTOMER

PERFORM FURTHER DETAILED EVALUATION TO ASSESS PRODUCT PERFORMANCE IN THE

SPECIFIC

APPLICATION.

- 1 1 1111

11 1 - 1 1 1 1 1 1

- 1 1 1111

2119959-1

455888-4

1320928-6

2168083-2

1-18028-2

2119533-1

2119806-1

3-22280-3

1-356885-4

ASSEMBLY, STRIP GUIDE

SPACER, CRIMPER

STRIP GUIDE

SCR, SKT HD CAP, RoHS, M4 X 8.0

WASHER, FLAT, REG M4

STRIPPER, SIDE FEED

INSERT, SHEAR

SPRING, COMPRESSION

STOP, SHEAR

2119959-1

455888-4

1320928-6

2168083-2

1-18028-2

2119533

2119806

SIMP_3-22280-3

1-356885-4

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

16 THIS APPLICATOR IS EQUIPED WITH THE DOUBLE ACTING PNEUMATIC FEED WITH SENSORS,

AND IS APPLICATION SPECIFIC AND DOES NOT REQUIRE ITEMS 49 & 151.

1- 1 1 1 1 1 1

2119805-1

318707-1

SHEAR HOLDER, FRONT

FLOATING SHEAR, FRONT

2119805-1

318707-1

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

- 1 - ----

1803430-1 AIR FEED MODULE

1803430

290

1 1 1 1 1 1 1 1 7-1333201-4 ANVIL, COMBINATION

- 1 1 1 1 1 1 5-240641-0 SPACER

- - - ----

7-1333201-4

5-240641-0

ITEM_6

10 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET

FOR ADDITIONAL INFORMATION.

11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,

REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE

OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL

12 - - - 1 - - -

7- 1 1 - 1 1 1

- - - --1-

2119957-2

8-21084-0

2119640-1

2079988-1

2119641-1

APPLICATOR SHIM PACK

O-RING, .676 ID, .070 DIA. MAT.

PUSH ROD, AIR FEED

BUSHING, LCH5-12, MISUMI

FEED CAM, AIR FEED

2119957-2

260

8-21084-0_GATD

252

2119640-1

250

2079988_GATD

249

2119641-1

248

- 1 1 1111

11 1 1 1 1 1 1

- 1 1 1111

11 1 1 1 1 1 1

2119781-1

238011-4

1633965-1

455888-3

1-456402-7

DEPRESSOR, SHEAR

BLOCK, CRIMPER SPACER

CRIMPER, INSULATION O PREMIUM

SPACER, CRIMPER

CRIMPER, WIRE PREMIUM

2119781-1

238011-4

1633965-1

455888-3

1-456402-7

INFORMATION.

12 WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR

USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM

WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT

13 THIS APPLICATOR APPLIES TERMINAL WITH A SEAL.

SEAL P/N 967067-1 INS. DIA:1.4-2.1mm.

SEAL P/N 963142-2 INS. DIA.:0.9-1.3mm.

14 APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD

HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION.

APPLY #1-23419-5 LOC-TITE TO THREADS.

-77 -32 -7 -6 -5 -2 -1 PART NO

DESCRIPTION

ITEM

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

(Pacific version shown on sheets 3 of 4

& 4 of 4)

-77 -32 -7 -6 -5 -2 -1 PART NO

DESCRIPTION

ITEM A

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

DWN

02APR2012

BOB HIGMAN

CHK

T.ELBIN

02APR2012

APVD

02APR2012 NAME

M.CLIFFORD

PRODUCT SPEC

APPLICATION SPEC

WEIGHT

SIZE

CAGE CODE

A1 00779

Customer Accessible Production Drawing

TE Connectivity

Harrisburg, PA 17105-3608

Ocean Side Feed

Applicator

DRAWING NO

RESTRICTED TO

2151477

SCALE

SHEET

1:2

REV

AMP 4805 REV 31MAR2000

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

▷