C-2151469 Datasheet, PDF(1/4 Page) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

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C-2151469 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

THIS DRAWING IS UNPUBLISHED.

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

2151469 -1

2151469 -2

2151469 -5

2151469 -6

2151469 -7

7- 2151469 -7

2011

DESCRIPTION

FINE CRIMP HEIGHT ADJUST

NON-CRIMP HEIGHT ADJUST

FINE CRIMP HEIGHT ADJUST

CRIMP TOOLING KIT

FEED TYPE

MECHANICAL

PNEUMATIC

SERVO

LATCH PLATE 4

SERVO

4 LATCH PLATE 12

NONE

CONVERT TO

PNEUMATIC FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

PNEUMATIC FEED

APPLICATOR DATA

CRIMP

SIZE

WIRE 1.40 mm [.055]

INSUL 3.18 mm [.125]

APPLICATOR INSTRUCTIONS

408-10389

TYPE

TERMINAL DATA: TE TERMINAL

TE CRIMP SPECIFICATION

TERMINAL NAME: AMP MCP 1.5K SINGLE WIRE SEALING

WIRE STRIP LENGTH

INSULATION DIAMETER RANGE

3.20-3.80 mm [.126-.150 IN]

TERMINAL

114-18386

APPLICATION

C SPECIFICATION

TERMINALS APPLIED

TE TERMINAL

C1__DWG_PN_1_0

TE TERMINAL

C1__DWG_PN_2_0

TE SEAL

C1__DWG_PN_3_0

1564324-1

C1__DWG_PN_1_1

1564324-2

C1__DWG_PN_2_1

1394133

C1__DWG_PN_3_1

1564324-3

C1__DWG_PN_1_2

1718705-1

C1__DWG_PN_3_2

TE SEAL

964971

C1__DWG_PN_4_0

CABLE DIAMETER

C1__DWG_PN_4_1

1.2-1.6mm

0.9-1.2mm

WIRE

SIZE

0.35mm2

0.22mm2

CRIMP HEIGHT

mm [INCH]

0.93+/-0.03 [.037+/-.001] W1__DWG_WGAUGE_1

0.86+/-0.03 [.034+/-.001] W1__DWG_WGAUGE_2

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

11.0

W1__DWG_CRIMP_HT_2

11.5

W1__FA_SETTING_1

W1__FA_SETTING_2

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-

2151469 -4

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

2151469 -4

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

2151469 -5

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":

2151469 -6

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 50 & 62.

APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.

FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37.

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252.

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

10 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET

FOR ADDITIONAL INFORMATION.

11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,

REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE

OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL

INFORMATION.

12 WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR

USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM

WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT

13 THIS APPLICATOR APPLIES TERMINAL WITH A SEAL.

14 APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD

HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION.

APPLY #1-23419-5 LOC-TITE TO THREADS.

AMP 4805 REV 31MAR2000

Pro/ENGINEER DRAWING

2119950-1

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

1338685-1

5-18022-5

2119641-1

2119799-1

2063440-1

LOC

DIST

SET UP GAUGE

2119599-1 A 66

LTR

ECR-16-001000

ECR-16-006219

ECR-16-014254

REVISIONS

DESCRIPTION

DATE

29JAN2016

28APR2016

08OCT2016

DWN

APVD

MR JG

XZ JDG

KH JDG

2119951-1

8- 2151469 -5

1901094-3

2168400-6 (QUANTITY 2)

2161326-1

2119949-1

2119951-1

2161326-1

2119949-1

2119950-1

1338685-1

8- 2151469 -4

5-18022-5

8- 2151469 -5

8- 2151469 -4

5-18022-5

2119653-1

1901094-3

2119653-1

2119641-1

2119799-1

2168400-6 (QUANTITY 2)

2063440-1

-1-111

--1---

-11111

6- 1 1111

-11111

2119798-1

1-22279-3

2119758-1

2119082-4

2079764-1

2119083-1

18023-1

DETENT PIN

SPRING, COMPRESSION

RAM, AMP STYLE, SIDE FEED, NON-ADJ.

CAM, SNAIL, INSULATION ADJUSTMENT

WASHER, WAVE SPRING, CREST-TO-CREST

RETAINER, INSULATION DIAL

SCR, SKT HD CAP M3 X 5.0

2119798-1

247

1-22279-3_SIMP

246

2119758

245

2119082-4

244

2079764

243

2119083

242

18023-1

241

2168400-6

--22--

2168400-6 SHCS, LOW HEAD, RoHS, M5 X 16

240 D

2119580-1

-----1

2119580-1 MECHANICAL FEED ASSEMBLY

239

----1-

2063440-1 AIR FEED MODULE

--11--

2119740-2 TAG,IDENTIFICATION

--11--

1901094-3 SPACER, FEEDER

2063440-1

238

2119740-2

213

1901094-3

198

-11111

993111-1

PIN, SLOTTED SPRING 3.0 X 20.0

993111-1

177

-11111

8-22280-7 SPRING, COMPRESSION

8-22280-7_SIMP

176

-11111

1752353-2 GUIDE PIN,HOLDDOWN

1752353-2

175

-11111

1901680-2 GUIDE PIN,HOLDDOWN

1901680-2

174

----2-

21045-3

RING, RETAIN, EXTERN, 3/16 CRESCENT

21045-3

172

-11111

994969-1

MAGNET, RARE EARTH HIGH ENERGY

994969-1_GATD

166

- REF REF REF REF REF

994970-2

COUNTER, MAGNETIC

COUNTER_994970

164

----1-

240638-1

SPRING, FEED FINGER

240638

163

----1-

3-23627-7 PIN, RETAIN, GRVD, 3/16 X .854

3-23627-7

137

----1-

2119799-1 HOLDER,FEED FINGER, AF

2119799

136

- - REF REF - -

SEE NOTE 4 MEMORY CHIP, PROGRAMMED

1901689_EMPTY_OCEAN_SF

135

--11--

1633743-1 SERVO FEED LATCH ASM

1633743-1

133

-11111

1-18028-2 WASHER, FLAT, REG M4

1-18028-2

119

- - REF REF - -

2119944-1 FEED FINGER ASSEMBLY,SF

2119944-1

117

-11111

455888-5

SPACER, CRIMPER

455888-5

-11111

2119956-1 DOCUMENTATION PACKAGE

2119956-1

-11111

2119791-5 DEPRESSOR, WIRE

2119791-5

-11111

-1--11

2119943-1

2119740-1

WASHER, SPACER

TAG,IDENTIFICATION

2119943-1

2119740-1

-22222

2168078-1 SCREW, DRIVE, RH, RoHS, 2 x .188

2168078-1

-1-111

2119793-1 LIMITER, ADJUSTMENT BOLT

2119793

6- 3 - 3 3 3

-11111

992763-5

2079383-4

SCR, SET, SOC, CONE POINT, M3 x 4.0

SCR, BHSC, RoHS (M4 X 8)

992763-5

2079383-4

----11

5-18022-5 SCR, HEX HD CAP, M4 X 6.0

5-18022-5

14 - 1 1 1 1 1

----11

985575-3

1338685-1

SCR, FLT SKT HD CAP M3 X 10.0

PAWL, FEED

985575-3

1338685-1

-44444

2168400-1 SHCS, LOW HEAD, RoHS, M4 X 12

2168400-1

-11111

1-5018030-0 NUT, HEX, REG, RoHS, M3.5

1-5018030-0

-11111

1901681-1 HOLDDOWN, TERMINAL

1901681-1

6- 1 1 1 1 1

1-1752354-9 STANDOFF,HOLD-DOWN

1-1752354-9

----12

18023-9

SCR, SKT HD CAP M4 X 6.0

18023-9

-----1

2119652-1 FEED CAM, PRE FEED

2119652

*WARNING

-----1

2119653-1 FEED CAM, POST FEED

2119653

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

-11111

-1-111

-11111

-1-111

2119656-9

2119370-1

2079383-7

2119645-1

2119957-1

APPLICATOR BASIC ASSEMBLY, SF

RAM, AMP STYLE, SIDE FEED

SCR, BHSC, RoHS (M8 X 25)

DISC, NUMBERED FA WIRE ADJUSTMENT

APPLICATOR SHIM PACK

2119656-9

2119370

2079383-7

2119645

2119957-1

-11111

2119644-1 RAM WASHER, PRECISION

2119644-1

6- 1 1 1 1 1

7- 1 - 1 1 1

-11111

2119085-1

2119092-1

1-1752356-6

FA HEAD, ATLANTIC STYLE

BOLT, ADJUSTMENT

SUPPORT, TERMINAL

2119085_PRE_REV_K

2119092-1

1-1752356-6

-22222

2079383-5 SCR, BHSC, RoHS (M4 X 20)

2079383-5

-11111

2161328-1 HEX HEAD, FLANGED, M5 x 8mm LONG

2161328

-11111

1-1320908-0 SPACER, STRIP GUIDE

1-1320908-0

-11111

2119959-2 ASSEMBLY, STRIP GUIDE

2119959-2

-11111

1-455888-0 SPACER, CRIMPER

1-455888-0

-11111

1320928-2 STRIP GUIDE

1320928-2

-11111

2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.0

2168083-2

-11111

1-18028-2 WASHER, FLAT, REG M4

1-18028-2

-11111

2119533-1 STRIPPER, SIDE FEED

2119533

11 1 - 1 1 1 1 1

2119806-1 INSERT, SHEAR

2119806

-11111

3-22280-3 SPRING, COMPRESSION

SIMP_3-22280-3

-11111

1-356885-4 STOP, SHEAR

1-356885-4

1- 1 1 1 1 1

2119805-1 SHEAR HOLDER, FRONT

2119805-1

1- 1 1 1 1 1

318707-1

FLOATING SHEAR, FRONT

318707-1

12 - - 1 - - -

7- 1 - 1 1 1

----1-

2119957-2

8-21084-0

2119640-1

2079988-1

2119641-1

APPLICATOR SHIM PACK

O-RING, .676 ID, .070 DIA. MAT.

PUSH ROD, AIR FEED

BUSHING, LCH5-12, MISUMI

FEED CAM, AIR FEED

2119957-2

260

8-21084-0_GATD

252

2119640-1

250

2079988_GATD

249

2119641-1

248

11 1 1 1 1 1

-11111

11 1 1 1 1 1

2-1633128-3

2119781-1

238011-2

1633996-4

456402-1

ANVIL, COMBINATION .055

DEPRESSOR, SHEAR

BLOCK, CRIMPER SPACER

CRIMPER, INSULATION SPECIAL

CRIMPER, WIRE PREMIUM

2-1633128-3

2119781-1

238011-2

1633996-4

456402-1

-77 -7 -6 -5 -2 -1 PART NO

DESCRIPTION

ITEM

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

(Pacific version shown on sheets 3 of 4

& 4 of 4)

-77 -7 -6 -5 -2 -1 PART NO

DESCRIPTION

ITEM A

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

DWN

25AUG2011

B. WEAVER

CHK

C. MOYER

25AUG2011

APVD

25AUG2011 NAME

T. ELBIN

PRODUCT SPEC

APPLICATION SPEC

WEIGHT

SIZE

CAGE CODE

A1 00779

CUSTOMER ACCESSIBLE PRODUCTION DRAWING

TE Connectivity

Harrisburg, PA 17105-3608

Ocean Side Feed

Applicator

DRAWING NO

RESTRICTED TO

2151469

SCALE

SHEET

1:2

REV

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

▷