C-2151451 Datasheet, PDF(1/4 Page) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

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C-2151451 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

THIS DRAWING IS UNPUBLISHED.

C COPYRIGHT 20

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

2151451 -1

2151451 -2

2151451 -5

2151451 -6

2151451 -7

7- 2151451 -7

DESCRIPTION

FINE CRIMP HEIGHT ADJUST

NON-CRIMP HEIGHT ADJUST

FINE CRIMP HEIGHT ADJUST

CRIMP TOOLING KIT

FEED TYPE

MECHANICAL

PNEUMATIC

SERVO

LATCH PLATE 4

SERVO

4 LATCH PLATE 12

NONE

CONVERT TO

PNEUMATIC FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

PNEUMATIC FEED

APPLICATOR DATA

CRIMP

SIZE

WIRE 2.03 mm [.080]

INSUL 3.30 mm [.130]

APPLICATOR INSTRUCTIONS

408-10389

TYPE

TERMINAL DATA: DELPHI PACKARD TERMINAL

DELPHI PACKARD CRIMP SPECIFICATION

TERMINAL NAME: TAXI TERM F GT 150

WIRE STRIP LENGTH

5.20-6.00 mm [.205-.236 IN]

TERMINAL

APPLICATION

C SPECIFICATION

DELPHI PACKARD

INSULATION DIAMETER RANGE

2.72 mm [.107 IN] MAX

TERMINALS APPLIED

TE TERMINAL

286810-1

C1__DWG_PN_1_0

DELPHI PACKARD TERMINAL

C1__DWG_PN_2_0

C1__DWG_PN_1_1

12191819

C1__DWG_PN_2_1

TE SEAL

286812-1

C1__DWG_PN_3_0

DELPHI PACKARD SEAL

C1__DWG_PN_4_0

C1__DWG_PN_3_1

12191227

C1__DWG_PN_4_1

WIRE

SIZE

1.00mm2

0.85mm2

0.75mm2 or 0.80mm2

CRIMP HEIGHT

mm [INCH]

1.40+/-0.05 [.055+/-.002] W1__DWG_WGAUGE_1

1.30+/-0.05 [.051+/-.002] W1__DWG_WGAUGE_2

1.25+/-0.05 [.049+/-.002] W1__DWG_WGAUGE_3

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

4.7

W1__DWG_CRIMP_HT_2

5.9

W1__DWG_CRIMP_HT_3

6.6

W1__FA_SETTING_1

W1__FA_SETTING_2

W1__FA_SETTING_3

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":

2151451 -4

2151451 -5

2151451 -6

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50, 62

FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37, 50

& 242.

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35

& 252.

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

10 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET

FOR ADDITIONAL INFORMATION.

11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,

REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE

OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL

INFORMATION.

12 WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR

USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM

WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT

13 THIS APPLICATOR APPLIES TERMINAL WITH A SEAL.

INSULATION RANGLE QUOTED IS THAT OF THE TERMINAL.

THE SEAL INSULATION RANGE IS n 1.86-2.25mm.

14 APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD

HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION.

APPLY #1-23419-5 LOC-TITE TO THREADS.

AMP 4805 REV 31MAR2000

& 242.

2119950-1

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

1338685-1

5-18022-5

2119641-1

2119799-1

2063440-1

LOC

DIST

SET UP GAUGE

2119599-1

A 66

LTR

RELEASED

ECR-14-005728

ECR-15-011177

REVISIONS

DESCRIPTION

DATE

28JAN2013

25APR2014

28JUL2015

DWN

APVD

XZ GB

XZ JT

YY TE

2119951-1

8- 2151451 -5

1901094-3

2168400-6 (QUANTITY 2)

2161326-1

2119949-1

2119951-1

2161326-1

2119949-1

1338685-1

8- 2151451 -4

5-18022-5

8- 2151451 -5

8- 2151451 -4

5-18022-5

2119653-1

1901094-3

2119653-1

--1---

2161314-1

RAM, STEPPED, ATLANTIC, SF, NON-ADJ

-11111

2119082-8

CAM, SNAIL, INSULATION ADJUSTMENT

-11111

2079764-1

WASHER, WAVE SPRING, CREST-TO-CREST

2168400-6 (QUANTITY 2)

6- 1 1 1 1 1

2119083-1

RETAINER, INSULATION DIAL

-11111

7-18023-7

SCR, SKT HD CAP M3 X 4.0

--22--

2168400-6

SHCS, LOW HEAD, RoHS, M5 X 16

2161314

245

2119082-8

244

2079764

243

2119083

242

7-18023-7

241

2168400-6

240

2119950-1

1338685-1

5-18022-5

2119641-1

2119799-1

2063440-1

-----1

2119580-1

MECHANICAL FEED ASSEMBLY

2119580-1

239

----1-

2063440-1

AIR FEED MODULE

--11--

2119740-2

TAG,IDENTIFICATION

2063440-1

238 D

2119740-2

213

--11--

1901094-3

SPACER, FEEDER

1901094-3

198

6-993111-6

-11111

6-993111-6 PIN, SLOTTED SPRING 3.0 X 14.0

177

-11111

8-22280-7

SPRING, COMPRESSION

8-22280-7_SIMP

176

-11111

1752353-2

GUIDE PIN,HOLDDOWN

1752353-2

175

-11111

1901680-2

GUIDE PIN,HOLDDOWN

1901680-2

174

----2-

21045-3

RING, RETAIN, EXTERN, 3/16 CRESCENT

21045-3

172

-11111

994969-1

MAGNET, RARE EARTH HIGH ENERGY

994969-1_GATD

166

- REF REF REF REF REF

994970-2

COUNTER, MAGNETIC

COUNTER_994970

164

----1-

240638-1

SPRING, FEED FINGER

240638

163

----1-

3-23627-7

PIN, RETAIN, GRVD, 3/16 X .854

3-23627-7

137

----1-

2119799-1

HOLDER,FEED FINGER, AF

2119799

136

- - REF REF - -

SEE NOTE 4 MEMORY CHIP, PROGRAMMED

1901689_EMPTY_OCEAN_SF

135

--11--

1633743-1

SERVO FEED LATCH ASM

1633743-1

133

-11111

1-18028-2

WASHER, FLAT, REG M4

1-18028-2

119

- - REF REF - -

2119944-1

FEED FINGER ASSEMBLY,SF

2119944-1

117

-11111

2-455888-2 SPACER, CRIMPER

2-455888-2

-11111

2-455888-5 SPACER, CRIMPER

2-455888-5

-11111

2119956-1

DOCUMENTATION PACKAGE

2119956-1

-1--11

2119740-1

TAG,IDENTIFICATION

2119740-1

-22222

2168078-1

SCREW, DRIVE, RH, RoHS, 2 x .188

2168078-1

-1-111

6- 3 - 3 3 3

-11111

2119793-1

992763-5

2079383-4

LIMITER, ADJUSTMENT BOLT

SCR, SET, SOC, CONE POINT, M3 x 4.0

SCR, BHSC, RoHS (M4 X 8)

2119793

992763-5

2079383-4

----11

5-18022-5

SCR, HEX HD CAP, M4 X 6.0

5-18022-5

-11111

985575-3

SCR, FLT SKT HD CAP M3 X 10.0

985575-3

----11

1338685-1

PAWL, FEED

1338685-1

-44444

2168400-1

SHCS, LOW HEAD, RoHS, M4 X 12

2168400-1

-11111

1-5018030-0 NUT, HEX, REG, RoHS, M3.5

1-5018030-0

-11111

1901681-5

HOLDDOWN, TERMINAL

1901681-5

6- 1 1 1 1 1

1-1752354-9 STANDOFF,HOLD-DOWN

1-1752354-9

----12

18023-9

SCR, SKT HD CAP M4 X 6.0

18023-9

-----1

2119652-1

FEED CAM, PRE FEED

2119652

-----1

2119653-1

FEED CAM, POST FEED

2119653

-11111

2119656-9

APPLICATOR BASIC ASSEMBLY, SF

2119656-9

-1-111

2161311-1

RAM, STEPPED, AMP STYLE, SIDE FEED

2161311

*WARNING

-11111

1-2079383-5 SCR, BHSC, RoHS (M8 X 40)

1-2079383-5

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

-1-111

-11111

6- 1 1 1 1 1

-1-111

2119645-1

2119957-1

2119644-1

2119085-1

2119092-1

DISC, NUMBERED FA WIRE ADJUSTMENT

APPLICATOR SHIM PACK

RAM WASHER, PRECISION

FA HEAD, ATLANTIC STYLE

BOLT, ADJUSTMENT

2119645

2119957-1

2119644-1

2119085

2119092-1

-11111

1-1752356-8 SUPPORT, TERMINAL

1-1752356-8

-22222

-11111

2079383-5

2161328-1

SCR, BHSC, RoHS (M4 X 20)

HEX HEAD, FLANGED, M5 x 8mm LONG

2079383-5

2161328

-11111

1-1320908-0 SPACER, STRIP GUIDE

1-1320908-0

-11111

2119959-1

ASSEMBLY, STRIP GUIDE

2119959-1

-11111

455888-4

SPACER, CRIMPER

455888-4

-11111

1320928-2

STRIP GUIDE

1320928-2

-11111

2168083-2

SCR, SKT HD CAP, RoHS, M4 X 8.0

2168083-2

-11111

1-18028-2

WASHER, FLAT, REG M4

1-18028-2

-11111

2119533-1

STRIPPER, SIDE FEED

2119533

1- 1 1111

-11111

2119806-1

3-22280-3

INSERT, SHEAR

SPRING, COMPRESSION

2119806

SIMP_3-22280-3

-11111

1-356885-4 STOP, SHEAR

1-356885-4

1-11111

2119805-1

SHEAR HOLDER, FRONT

2119805-1

--1---

2119957-2

APPLICATOR SHIM PACK

2119957-2

260

1-11111

1 111111

------

318707-1

7-1633131-8

FLOATING SHEAR, FRONT

ANVIL, COMBINATION .080

318707-1

7-1633131-8

ITEM_7

-1-111

8-21084-0

O-RING, .676 ID, .070 DIA. MAT.

8-21084-0_GATD

252

------

ITEM_6

----1-

2119640-1

PUSH ROD, AIR FEED

2119640-1

250

-11111

2119781-1

DEPRESSOR, SHEAR

2119781-1

----1-

2079988-1

BUSHING, LCH5-12, MISUMI

2079988_GATD

249

-11111

238011-4

BLOCK, CRIMPER SPACER

238011-4

----1-

-1-111

2119641-1

2119798-1

FEED CAM, AIR FEED

DETENT PIN

2119641-1

248

2119798-1

247

1111111

-11111

1-1803019-7

1-455888-7

CRIMPER, INSULATION O

SPACER, CRIMPER

1-1803019-7

1-455888-7

-1-111

1-22279-3

SPRING, COMPRESSION

1-22279-3_SIMP

246

1111111

2-456405-9 CRIMPER, WIRE PREMIUM

2-456405-9

-77 -7 -6 -5 -2 -1 PART NO

DESCRIPTION

ITEM

-77 -7 -6 -5 -2 -1 PART NO

DESCRIPTION

ITEM A

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

(Pacific version shown on sheets 3 of 4

& 4 of 4)

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

0.5

0.13

0.013

0.0001

DWN

X.ZHAO

CHK

T.ELBIN

APVD

S.XI

PRODUCT SPEC

06JUN2012

06JUN2012 NAME

APPLICATION SPEC

WEIGHT

SIZE

CAGE CODE

A1 00779

CUSTOMER ACCESSIBLE PRODUCTION DRAWING

TE Connectivity

Harrisburg, PA 17105-3608

Ocean Side Feed

Applicator

DRAWING NO

RESTRICTED TO

2151451

SCALE

SHEET

1:2

REV

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

▷