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C-2151447 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – SHOULD BE CONTACTED FOR THE LATEST REVISION.
8
THIS DRAWING IS UNPUBLISHED.
C COPYRIGHT 20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER
REVISION
7
20
DESCRIPTION
6
FEED TYPE
CONVERT TO
2151447 -2
H
2151447 -5
H
2151447 -6
H
FINE CRIMP HEIGHT ADJUST
PNEUMATIC
FINE CRIMP HEIGHT ADJUST
NON-CRIMP HEIGHT ADJUST
SERVO
LATCH PLATE 4
SERVO
4 LATCH PLATE 12
SERVO LATCH PLATE
SMART APPLICATOR
PNEUMATIC FEED
-
-
2151447 -7
H
FINE CRIMP HEIGHT ADJUST
NONE
-
D
7- 2151447 -7
G
CRIMP TOOLING KIT
-
-
APPLICATOR DATA
CRIMP
SIZE
WIRE 0.66 mm [.026]
INSUL 0.64 mm [.025]
APPLICATOR INSTRUCTIONS
408-10389
TYPE
F
F
TERMINAL DATA: HIROSE TERMINAL
HIROSE CRIMP SPECIFICATION
TERMINAL NAME: 1.0mm CONTACT PITCH CONNECTOR
WIRE STRIP LENGTH
1.20-1.90 mm [.047-.075 IN]
TERMINAL
APPLICATION
C SPECIFICATION
HIROSE Rev 1
-
INSULATION DIAMETER RANGE
n 0.50-0.60 mm [.020-.024 IN]
-
-
-
-
TERMINALS APPLIED
10
TE TERMINAL
1949752-1
C1__DWG_PN_1_0
HIROSE TERMINAL
C1__DWG_PN_2_0
C1__DWG_PN_1_1
DF19A-2830-SCFA
C1__DWG_PN_2_1
TE TERMINAL
C1__DWG_PN_3_0
HIROSE TERMINAL
C1__DWG_PN_4_0
WIRE
SIZE
28 AWG
30 AWG
CRIMP HEIGHT
mm [INCH]
0.54+/-0.02 [.021+/-.001] W1__DWG_WGAUGE_1
0.50+/-0.02 [.020+/-.001] W1__DWG_WGAUGE_2
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
7.6
W1__DWG_CRIMP_HT_2
7.9
9
W1__FA_SETTING_1
W1__FA_SETTING_2
1 RECOMMENDED SPARE PARTS
2 GREASE BEARING SURFACES LIGHTLY
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
B
SHEET SUPPLIED WITH THE APPLICATOR.
4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-
SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
2151447 -4
2151447 -5
2151447 -6
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242.
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37.
7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35
& 252.
8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
10 TERMINAL PITCH NOT COMPATIBLE WITH MECHANCIAL FEED.
12 WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR
USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM
WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT
A
AMP 4805 REV 31MAR2000
5
4
3
2119951-1
2161326-1
2119950-1
-
-
-
-
APPLICATOR STYLE CONVERSION CHART
PART NUMBERS REQUIRED
-
8- 2151447 -5
1901094-3
-
8- 2151447 -4
-
1338685-1
-
-
5-18022-5
-
-
2119641-1
-
-
-
-
-
-
2119799-1
-
-
-
-
-
-
-
-
-
-
-
2168400-6 (QUANTITY 2)
-
-
2063440-1
-
-
-
-
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
ATLANTIC VERSION
Shown on sheets 1 of 4 & 2 of 4
(Pacific version shown on sheets 3 of 4
& 4 of 4)
2
LOC
DIST
SET UP GAUGE
2119599-1
A 66
P
LTR
E
F
G
H
ECR-15-007589
ECR-15-015347
ECR-15-017145
ECR-16-003373
REVISIONS
DESCRIPTION
1
DATE
18MAY2015
20OCT2015
30NOV2015
04MAR2016
DWN
APVD
YY GB
YY GB
XZ TE
XZ GB
--1--
-1-11
2119957-2
8-21084-0
APPLICATOR SHIM PACK
O-RING, .676 ID, .070 DIA. MAT.
-
1
2119957-2
260
-
1
8-21084-0_GATD
252
D
----1
2119640-1 PUSH ROD, AIR FEED
-
1
2119640-1
250
----1
2079988-1 BUSHING, LCH5-12, MISUMI
-
1
2079988_GATD
249
----1
2119641-1 FEED CAM, AIR FEED
-
1
2119641-1
248
-1-11
2119798-1 DETENT PIN
-
1
2119798-1
247
-1-11
1-22279-3 SPRING, COMPRESSION
-
1
1-22279-3_SIMP
246
--1--
2119758-1 RAM, AMP STYLE, SIDE FEED, NON-ADJ.
-
1
2119758
245
-1111
2119082-1 CAM, SNAIL, INSULATION ADJUSTMENT
-
1
2119082-1
244
-1111
2079764-1 WASHER, WAVE SPRING, CREST-TO-CREST
-
1
2079764
243
6- 1 1 1 1
--22-
2119083-1
2168400-6
RETAINER, INSULATION DIAL
SHCS, LOW HEAD, RoHS, M5 X 16
-
1
2119083
242
-
2
2168400-6
240
----1
2063440-1 AIR FEED MODULE
-
1
2063440-1
238
--11-
2119740-2 TAG,IDENTIFICATION
-
1
2119740-2
213
--11-
1901094-3 SPACER, FEEDER
..
1
1901094-3
198
----2
21045-3
RING, RETAIN, EXTERN, 3/16 CRESCENT
-
2
21045-3
172
-1111
994969-1
MAGNET, RARE EARTH HIGH ENERGY
-
1
994969-1_GATD
166
- REF REF REF REF
994970-2
COUNTER, MAGNETIC
-
1
COUNTER_994970
164
----1
240638-1
SPRING, FEED FINGER
-
1
240638
163
----1
3-23627-7 PIN, RETAIN, GRVD, 3/16 X .854
-
1
3-23627-7
137
----1
2119799-1 HOLDER,FEED FINGER, AF
-
1
2119799
136
- - REF REF -
SEE NOTE 4 MEMORY CHIP, PROGRAMMED
-
1
1901689_EMPTY_OCEAN_SF
135
--11-
-1111
1633743-1
1-18028-2
SERVO FEED LATCH ASM
WASHER, FLAT, REG M4
..
1
1633743-1
133
-
1
1-18028-2
119
C
- - REF REF -
2119944-1 FEED FINGER ASSEMBLY,SF
-
1
2119944-1
117
-1111
1-455888-8 SPACER, CRIMPER
-
1
1-455888-8
82
-1111
2119956-1 DOCUMENTATION PACKAGE
-
1
2119956-1
71
-1--1
2119740-1 TAG,IDENTIFICATION
-
1
2119740-1
67
-2222
2168078-1 SCREW, DRIVE, RH, RoHS, 2 x .188
-
2
2168078-1
66
-1-11
2119793-1 LIMITER, ADJUSTMENT BOLT
-
1
2119793
63
6- 3 - 3 3
-1111
992763-5
2079383-4
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, BHSC, RoHS (M4 X 8)
-
3
992763-5
62
-
1
2079383-4
60
----1
5-18022-5 SCR, HEX HD CAP, M4 X 6.0
-
1
5-18022-5
59
----1
1338685-1 PAWL, FEED
-
1
1338685-1
56
-4444
2168400-1 SHCS, LOW HEAD, RoHS, M4 X 12
-
4
2168400-1
54
----1
18023-9
SCR, SKT HD CAP M4 X 6.0
-
1
18023-9
49
-1111
2119656-9 APPLICATOR BASIC ASSEMBLY, SF
-
1
2119656-9
46
-1-11
2119370-1 RAM, AMP STYLE, SIDE FEED
-
1
2119370
44
-1111
2079383-7 SCR, BHSC, RoHS (M8 X 25)
-
1
2079383-7
41
-1-11
2119645-1 DISC, NUMBERED FA WIRE ADJUSTMENT
-
1
2119645
40
-1-11
2119957-1 APPLICATOR SHIM PACK
-
1
2119957-1
39
-1111
1-2119644-4 RAM WASHER, PRECISION
-
1
1-2119644-4
38
6- 1 1 1 1
-1-11
2119085-1
2119092-1
FA HEAD, ATLANTIC STYLE
BOLT, ADJUSTMENT
-
1
2119085
37
-
1
2119092-1
35
-1111
-2222
2-1752356-5
2079383-5
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
-
1
2-1752356-5
34
-
2
2079383-5
33
B
-1111
2161328-1 HEX HEAD, FLANGED, M5 x 8mm LONG
-
1
2161328
32
-1111
1320908-8 SPACER, STRIP GUIDE
-
1
1320908-8
30
-1111
2119959-1 ASSEMBLY, STRIP GUIDE
-
1
2119959-1
29
-1111
1-2119791-8 DEPRESSOR, WIRE
-
1
1-2119791-8
28
-1111
1320928-6 STRIP GUIDE
-
1
1320928-6
24
-1111
2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.0
-
1
2168083-2
21
-1111
1-18028-2 WASHER, FLAT, REG M4
-
1
1-18028-2
20
-1111
2119533-4 STRIPPER, SIDE FEED
-
1
2119533-4
19
-1111
3-22280-3 SPRING, COMPRESSION
-
1
SIMP_3-22280-3
12
-1111
1-356885-5 STOP, SHEAR
-
1
1-356885-5
11
1- 1 1 1 1
1- 1 1 1 1
11 1 111
-----
2119805-1
1803095-6
1803337-5
-
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
-
-
1
2119805-1
10
-
1
1803095-6
9
-
1
1803337-5
8
..
1
ITEM_7
7
-----
-
-
..
1
ITEM_6
6
-1111
1-2119757-8 DEPRESSOR, SHEAR
-
1
1-2119757-8
5
-1111
2-238011-3 BLOCK, CRIMPER SPACER
-
1
2-238011-3
4
11 1 1 1 1
-----
1-1803326-8
-
CRIMPER, INSULATION F
-
-
1
1-1803326-8
3
..
1
ITEM_2
2
11 1 1 1 1
1803323-3 CRIMPER, WIRE PREMIUM
-
1
1803323-3
1
-77 -7 -6 -5 -2 PART NO
DESCRIPTION
ITEM A
NO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
mm
MATERIAL
-
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0 PLC
-
1 PLC
-
2 PLC
-
3 PLC
-
4 PLC
-
ANGLES
-
FINISH
-
-
DWN
HOFFNER
CHK
T.ELBIN
APVD
T.ELBIN
PRODUCT SPEC
15NOV2011
16NOV2011
16NOV2011 NAME
-
APPLICATION SPEC
-
WEIGHT
-
SIZE
CAGE CODE
A1 00779
Customer Accessible Production Drawing
TE Connectivity
Harrisburg, PA 17105-3608
Ocean Side Feed
Applicator
-
DRAWING NO
RESTRICTED TO
2151447
SCALE
SHEET
1:2
OF
14
-
REV
H
SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
 ▷