C-2151440 Datasheet, PDF(1/4 Page) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

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C-2151440 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

THIS DRAWING IS UNPUBLISHED.

C COPYRIGHT 20

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

2151440 -1

2151440 -2

2151440 -5

2151440 -6

2151440 -7

7- 2151440 -7

DESCRIPTION

FINE CRIMP HEIGHT ADJUST

NON-CRIMP HEIGHT ADJUST

FINE CRIMP HEIGHT ADJUST

CRIMP TOOLING KIT

FEED TYPE

MECHANICAL

PNEUMATIC

SERVO

LATCH PLATE 4

SERVO

4 LATCH PLATE 12

NONE

CONVERT TO

PNEUMATIC FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

PNEUMATIC FEED

APPLICATOR DATA

CRIMP

SIZE

WIRE 1.00 mm [.039]

INSUL 1.60 mm [.063]

APPLICATOR INSTRUCTIONS

408-10389

TYPE

TERMINAL DATA: MOLEX TERMINAL

MOLEX CRIMP SPECIFICATION

TERMINAL NAME: SL FEMALE CRIMP TERMINAL

WIRE STRIP LENGTH

3.17-3.56 mm [.125-.140 IN]

TERMINAL

APPLICATION

C SPECIFICATION

ATS-63900-3100 Rev D

INSULATION DIAMETER RANGE

n 1.01-1.52 mm [.040-.060 IN]

TERMINALS APPLIED

TE TERMINAL

286784-1

286784-2

286784-3

C1__DWG_PN_1_0

MOLEX TERMINAL

C1__DWG_PN_2_0

C1__DWG_PN_1_1

16-02-0069

C1__DWG_PN_2_1

C1__DWG_PN_1_2

16-02-0082

C1__DWG_PN_2_2

C1__DWG_PN_1_3

16-02-0083

C1__DWG_PN_2_3

TE TERMINAL

1572377-1

1572377-2

1572377-3

C1__DWG_PN_3_0

MOLEX TERMINAL

C1__DWG_PN_4_0

C1__DWG_PN_3_1

16-02-0119

C1__DWG_PN_4_1

C1__DWG_PN_3_2

16-02-1113

C1__DWG_PN_4_2

C1__DWG_PN_3_3

16-02-1112

C1__DWG_PN_4_3

WIRE

SIZE

24 AWG

26 AWG

28 AWG

30 AWG

CRIMP HEIGHT

mm [INCH]

0.815+/-0.025 [.032+/-.001] W1__DWG_WGAUGE_1

0.765+/-0.025 [.030+/-.001] W1__DWG_WGAUGE_2

0.735+/-0.025 [.029+/-.001] W1__DWG_WGAUGE_3

0.685+/-0.025 [.027+/-.001] W1__DWG_WGAUGE_4

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

5.5

W1__DWG_CRIMP_HT_2

5.9

W1__DWG_CRIMP_HT_3

6.1

W1__DWG_CRIMP_HT_4

6.6

W1__FA_SETTING_1

W1__FA_SETTING_2

W1__FA_SETTING_3

W1__FA_SETTING_4

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":

2151440 -4

2151440 -5

2151440 -6

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62

& 242.

FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35

& 252.

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

10 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET

FOR ADDITIONAL INFORMATION.

11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,

REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE

OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL

INFORMATION.

12 WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR

USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM

WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT

& 242.

AMP 4805 REV 31MAR2000

2119950-1

2119951-1

2161326-1

2119949-1

2119951-1

2161326-1

2119949-1

2119950-1

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

1338683-1

5-18022-5

8- 2151440 -5

8- 2151440 -4

5-18022-5

8- 2151440 -5

8- 2151440 -4

5-18022-5

2119641-1

1901094-3

2119653-1

1901094-3

2119653-1

2119641-1

2119799-1

2063440-1

2168400-6 (QUANTITY 2)

2063440-1

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

--1---

-1-111

----1-

-1-111

--1---

-11111

6 -11111

-22222

--22--

-77 -7 -6 -5 -2 -1

2119957-2

8-21084-0

2119640-1

2079988-1

2119641-1

2119798-1

1-22279-3

2119758-1

2119082-9

2079764-1

2119083-1

7-18023-7

2168400-6

PART NO

APPLICATOR SHIM PACK

O-RING, .676 ID, .070 DIA. MAT.

PUSH ROD, AIR FEED

BUSHING, LCH5-12, MISUMI

FEED CAM, AIR FEED

DETENT PIN

SPRING, COMPRESSION

RAM, AMP STYLE, SIDE FEED, NON-ADJ.

CAM, SNAIL, INSULATION ADJUSTMENT

WASHER, WAVE SPRING, CREST-TO-CREST

RETAINER, INSULATION DIAL

SCR, SKT HD CAP M3 X 4.0

SHCS, LOW HEAD, RoHS, M5 X 16

DESCRIPTION

2119957-2

260

8-21084-0_GATD

252

2119640-1

250

2079988_GATD

249

2119641-1

248

2119798-1

247

1-22279-3_SIMP

246

2119758

245

2119082-9

244

2079764

243

2119083

242

7-18023-7

241

2168400-6

240

ITEM

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

(Pacific version shown on sheets 3 of 4

& 4 of 4)

LOC

DIST

SET UP GAUGE

2119599-1

A 66

LTR

RELEASED

ECR-14-004176

REVISIONS

DESCRIPTION

DATE

20NOV2013

20MAR2014

DWN

APVD

KH TE

KH UG

-----1

----1-

-11111

--11--

----2-

-11111

- REF REF REF REF REF

----1-

- - REF REF - -

--11--

-11111

-22222

-11111

-1--11

-22222

-44444

-1-111

6-3-333

-22222

-11111

----11

-11111

----11

-44444

-22222

----12

-----1

-11111

-1-111

-11111

-1-111

-11111

6- 1 -111

-11111

-22222

-11111

1- 1 1 1 1 1

-22222

1- 1 1 1 1 1

1- 2 2 2 2 2

-22222

-11111

1- 1 1111

1111111

------

-11111

11 1 1 1 1 1

------

11 1 1 1 1 1

2119580-1

2063440-1

356885-4

2119740-2

1901094-3

21045-3

994969-1

994970-2

240638-1

3-23627-7

2119799-1

SEE NOTE 4

1633743-1

8-1655316-7

1-18028-2

1-22281-8

980371-4

1-455888-0

7-240641-1

5-547505-2

854769-4

2119956-1

2119740-1

2168078-1

4-1655316-4

2119793-1

992763-5

2-18032-5

2079383-4

5-18022-5

21028-2

1338683-1

2168400-1

2168083-8

18023-9

2119652-1

2119653-1

2119656-9

2119370-1

2079383-7

2119645-1

2119957-1

1-2119644-4

2119085-1

2119092-1

2161328-1

1901091-1

455888-3

1-22284-0

356835-1

240792-1

1-690487-7

690438-1

2168083-2

2119533-1

690518-1

690463-6

1-2168083-1

2-690464-0

2119862-1

2119806-1

3-22280-3

1-356885-4

2119805-1

1633861-3

6-1633139-6

1-690468-8

2119780-4

238011-9

2-1803017-4

2-1633860-5

MECHANICAL FEED ASSEMBLY

AIR FEED MODULE

STOP, SHEAR

TAG,IDENTIFICATION

SPACER, FEEDER

RING, RETAIN, EXTERN, 3/16 CRESCENT

MAGNET, RARE EARTH HIGH ENERGY

COUNTER, MAGNETIC

SPRING, FEED FINGER

PIN, RETAIN, GRVD, 3/16 X .854

HOLDER,FEED FINGER, AF

MEMORY CHIP, PROGRAMMED

SERVO FEED LATCH ASM

SCR, SKT HD CAP, M5 X 65

WASHER, FLAT, REG M4

SPRING, COMPRESSION

SCR, SKT HD SHLDR 5.0 DIA X 6.0

SPACER, CRIMPER

SPACER

SPRING, COMPRESSION

HOLDER, INS

DOCUMENTATION PACKAGE

TAG,IDENTIFICATION

SCREW, DRIVE, RH, RoHS, 2 x .188

SCR, SKT HD CAP, M3 X 8.0

LIMITER, ADJUSTMENT BOLT

SCR, SET, SOC, CONE POINT, M3 x 4.0

SCR, SET, FLT POINT M5 X 20.0

SCR, BHSC, RoHS (M4 X 8)

SCR, HEX HD CAP, M4 X 6.0

PIN, SLOTTED SPRING .062 X .250

FEED PAWL

SHCS, LOW HEAD, RoHS, M4 X 12

SCR, SKT HD CAP, RoHS, M4 X 16

SCR, SKT HD CAP M4 X 6.0

FEED CAM, PRE FEED

FEED CAM, POST FEED

APPLICATOR BASIC ASSEMBLY, SF

RAM, AMP STYLE, SIDE FEED

SCR, BHSC, RoHS (M8 X 25)

DISC, NUMBERED FA WIRE ADJUSTMENT

APPLICATOR SHIM PACK

RAM WASHER, PRECISION

FA HEAD, ATLANTIC STYLE

BOLT, ADJUSTMENT

HEX HEAD, FLANGED, M5 x 8mm LONG

PLATE, REAR STRIP GUIDE

SPACER, CRIMPER

SPRING, COMPRESSION

LEVER, DRAG RELEASE

DRAG, TERMINAL

GUIDE, FRONT STRIP

FRONT STRIP GUIDE

SCR, SKT HD CAP, RoHS, M4 X 8.0

STRIPPER, SIDE FEED

HOLD DOWN, TERMINAL

FLOATING SHEAR, REAR

SCR, SKT HD CAP, RoHS, M3 X 6

SHEAR PLATE, REAR

SHEAR HOLDER, REAR

INSERT, SHEAR

SPRING, COMPRESSION

STOP, SHEAR

SHEAR HOLDER, FRONT

SHEAR, FLOATING

ANVIL, COMBINATION

DEPRESSOR SHEAR, REAR

DEPRESSOR, SHEAR

BLOCK, CRIMPER SPACER

CRIMPER, INSULATION F

CRIMPER, WIRE

2119580-1

239

2063440-1

238

356885-4

237

2119740-2

213

1901094-3

198

21045-3

172

994969-1_GATD

166

COUNTER_994970

164

240638

163

3-23627-7

137

2119799

136

1901689_EMPTY_OCEAN_SF

135

1633743-1

133

8-1655316-7

124

1-18028-2

119

1-22281-8

980371-4

1-455888-0

7-240641-1

SIMP_5-547505-2

854769-4

2119956-1

2119740-1

2168078-1

4-1655316-4

2119793

992763-5

2-18032-5

2079383-4

5-18022-5

21028-2

1338683-1

2168400-1

2168083-8

18023-9

2119652

2119653

2119656-9

2119370

2079383-7

2119645

2119957-1

1-2119644-4

2119085

2119092-1

2161328

1901091-1

455888-3

1-22284-0

356835-1

240792-1

1-690487-7

690438-1

2168083-2

2119533

690518-1

690463-6

1-2168083-1

2-690464-0

2119862

2119806

SIMP_3-22280-3

1-356885-4

2119805-1

1633861-3

6-1633139-6

ITEM_7

1-690468-8

2119780-4

238011-9

2-1803017-4

ITEM_2

2-1633860-5

-77 -7 -6 -5 -2 -1 PART NO

DESCRIPTION

ITEM A

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

0.5

0.13

0.013

0.0001

DWN

C.CHEN

CHK

S.XI

APVD

I.CRUZ

PRODUCT SPEC

30MAY2012

30MAY2012 NAME

APPLICATION SPEC

WEIGHT

SIZE

CAGE CODE

A1 00779

Customer Accessible Production Drawing

TE Connectivity

Harrisburg, PA 17105-3608

Ocean Side Feed

Applicator

DRAWING NO

RESTRICTED TO

2151440

SCALE

SHEET

1:2

REV

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

▷