C-2151434 Datasheet, PDF(1/4 Page) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

English

English German Russian Spanish Italian Polish Chinese Japanese Korean French Portuguese	Language :

C-2151434 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

THIS DRAWING IS UNPUBLISHED.

C COPYRIGHT 20

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

2151434 -2

2151434 -5

2151434 -6

2151434 -7

7- 2151434 -7

DESCRIPTION

FINE CRIMP HEIGHT ADJUST

NON-CRIMP HEIGHT ADJUST

FINE CRIMP HEIGHT ADJUST

CRIMP TOOLING KIT

FEED TYPE

PNEUMATIC

SERVO

LATCH PLATE 4

SERVO

4 LATCH PLATE 12

NONE

CONVERT TO

SERVO LATCH PLATE

SMART APPLICATOR

PNEUMATIC FEED

2119951-1

2161326-1

2119950-1

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

1338685-1

8- 2151434 -5

8- 2151434 -4

5-18022-5

1901094-3

2119641-1

2119799-1

2168400-6 (QUANTITY 2)

2063440-1

APPLICATOR DATA

CRIMP

SIZE

WIRE 1.37 mm [.054]

INSUL 1.96 mm [.077]

APPLICATOR INSTRUCTIONS

408-10389

TYPE

TERMINAL DATA: MOLEX TERMINAL

MOLEX CRIMP SPECIFICATION

TERMINAL NAME: KK CRIMP TERMINAL

WIRE STRIP LENGTH

INSULATION DIAMETER RANGE

2.54-3.18 mm [.100-.125 IN]

TERMINAL

APPLICATION

SPECIFICATION

ATS-638882000 Rev E

n 1.09-1.57 mm [.043-.062 IN]

C TERMINALS APPLIED

TE TERMINAL

286698-1

286698-3

C1__DWG_PN_1_0

MOLEX TERMINAL

C1__DWG_PN_2_0

C1__DWG_PN_1_1

08-50-0113

C1__DWG_PN_2_1

C1__DWG_PN_1_2

08-56-0109

C1__DWG_PN_2_2

TE TERMINAL

286698-2

C1__DWG_PN_3_0

MOLEX TERMINAL

C1__DWG_PN_4_0

C1__DWG_PN_3_1

08-55-0101

C1__DWG_PN_4_1

C1__DWG_PN_3_9

C1__DWG_PN_4_9

WIRE

SIZE

22 AWG

24 AWG

26 AWG

28 AWG

30 AWG

CRIMP HEIGHT

mm [INCH]

0.815+/-0.025 [.032+/-.001] W1__DWG_WGAUGE_1

0.760+/-0.030 [.030+/-.001] W1__DWG_WGAUGE_2

0.735+/-0.025 [.029+/-.001] W1__DWG_WGAUGE_3

0.705+/-0.025 [.028+/-.001] W1__DWG_WGAUGE_4

0.685+/-0.025 [.027+/-.001] W1__DWG_WGAUGE_5

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

6.2

W1__FA_SETTING_1

W1__DWG_CRIMP_HT_2

6.4

W1__FA_SETTING_2

W1__DWG_CRIMP_HT_3

6.6

W1__FA_SETTING_3

W1__DWG_CRIMP_HT_4

6.8

W1__FA_SETTING_4

W1__DWG_CRIMP_HT_5

7.0

W1__FA_SETTING_5

TERMINAL DATA: MOLEX TERMINAL

MOLEX CRIMP SPECIFICATION

TERMINAL NAME: KK CRIMP TERMINAL

WIRE STRIP LENGTH

2.54-3.18 mm [.100-.125 IN]

TERMINAL

APPLICATION

SPECIFICATION

ATS-638882000 Rev E

INSULATION DIAMETER RANGE

n 1.09-1.57 mm [.043-.062 IN]

TERMINALS APPLIED

TE TERMINAL

286698-4

286698-6

286698-8

1-286698-0

1-286698-2

1-286698-4

1-286698-6

1-286698-8

WIRE

SIZE

22 AWG

24 AWG

26 AWG

28 AWG

30 AWG

C2__DWG_PN_1_0

MOLEX TERMINAL

C2__DWG_PN_2_0

C2__DWG_PN_1_1

08-52-0101

C2__DWG_PN_2_1

C2__DWG_PN_1_2

08-65-0813

C2__DWG_PN_2_2

C2__DWG_PN_1_3

08-55-0102

C2__DWG_PN_2_3

C2__DWG_PN_1_4

08-52-0118

C2__DWG_PN_2_4

C2__DWG_PN_1_5

08-50-0321

C2__DWG_PN_2_5

C2__DWG_PN_1_6

08-65-0801

C2__DWG_PN_2_6

C2__DWG_PN_1_7

08-65-0817

C2__DWG_PN_2_7

C2__DWG_PN_1_8

97-00-0920

C2__DWG_PN_2_8

TE TERMINAL

286698-5

286698-7

286698-9

1-286698-1

1-286698-3

1-286698-5

1-286698-7

C2__DWG_PN_3_0

MOLEX TERMINAL

C2__DWG_PN_4_0

C2__DWG_PN_3_1

08-65-0815

C2__DWG_PN_4_1

C2__DWG_PN_3_2

97-00-0444

C2__DWG_PN_4_2

C2__DWG_PN_3_3

08-70-0046

C2__DWG_PN_4_3

C2__DWG_PN_3_4

08-52-0121

C2__DWG_PN_4_4

C2__DWG_PN_3_5

08-65-0804

C2__DWG_PN_4_5

C2__DWG_PN_3_6

08-65-0811

C2__DWG_PN_4_6

C2__DWG_PN_3_7

40-07-0815

C2__DWG_PN_4_7

CRIMP HEIGHT

mm [INCH]

CRIMP HEIGHT

REFERENCE SETTING

0.815+/-0.025 [.032+/-.001] W2__DWG_WGAUGE_1

W2__DWG_CRIMP_HT_1

6.2

W2__FA_SETTING_1

0.765+/-0.025 [.030+/-.001] W2__DWG_WGAUGE_2

W2__DWG_CRIMP_HT_2

6.4

W2__FA_SETTING_2

0.710+/-0.030 [.028+/-.001] W2__DWG_WGAUGE_3

W2__DWG_CRIMP_HT_3

6.6

W2__FA_SETTING_3

0.685+/-0.025 [.027+/-.001] W2__DWG_WGAUGE_4

W2__DWG_CRIMP_HT_4

6.8

W2__FA_SETTING_4

0.645+/-0.015 [.0265+/-.0005] W2__DWG_WGAUGE_5

W2__DWG_CRIMP_HT_5

7.0

W2__FA_SETTING_5

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":

2151434 -4

2151434 -5

2151434 -6

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62.

APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242.

FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35

& 252.

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

10 TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.

11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,

REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE

OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL

INFORMATION.

12 WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6)

USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF

17.18 .

13. PLEASE REFER TO MOLEX APPLICATION TOOLING SPECIFICATION SHEET

FOR COMPLETE TERMINAL LISTING.

AMP 4805 REV 31MAR2000

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

-1111

- 457 457 457 457

-1111

--1--

-1-11

-77 -7 -6 -5 -2

23238-1

2030758-3

5018030-2

986220-3

1-2168083-0

2217068-1

2119957-2

8-21084-0

PART NO

INSERT, COUPLING

TUBING, POLYURETHANE

NUT, HEX, REG, RoHS, M4

CLAMP, CABLE, BLACK

SCR, SKT HD CAP, RoHS, M4 X 10

BRACKET, AIR BLAST

APPLICATOR SHIM PACK

O-RING, .676 ID, .070 DIA. MAT.

DESCRIPTION

23238

278

2030758-3_2151622

277

5018030-2

276

986220-3

275

1-2168083-0

274

2217068-1

273

2119957-2

260

8-21084-0_GATD

252

ITEM

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

(Pacific version shown on sheets 3 of 4

& 4 of 4)

LOC

DIST

SET UP GAUGE

2119599-1

A 66

LTR

RELEASED

ECR-14-015482

REVISIONS

DESCRIPTION

DATE

24JUN2014

17OCT2014

DWN

APVD

RK GB

KH GB

----1

2119640-1 PUSH ROD, AIR FEED

2119640-1

250

----1

2079988-1 BUSHING, LCH5-12, MISUMI

2079988_GATD

249

----1

2119641-1 FEED CAM, AIR FEED

2119641-1

248

-1-11

2119798-1 DETENT PIN

2119798-1

247

-1-11

1-22279-3 SPRING, COMPRESSION

1-22279-3_SIMP

246

--1--

2119758-1 RAM, AMP STYLE, SIDE FEED, NON-ADJ.

2119758

245

-1111

2119082-5 CAM, SNAIL, INSULATION ADJUSTMENT

2119082-5

244

-1111

6- 1 1 1 1

--22-

2079764-1

2119083-1

2168400-6

WASHER, WAVE SPRING, CREST-TO-CREST

RETAINER, INSULATION DIAL

SHCS, LOW HEAD, RoHS, M5 X 16

2079764

243 D

2119083

242

2168400-6

240

----1

2063440-1 AIR FEED MODULE

2063440-1

238

1- 1 111

2063687-7 PLATE, REAR SHEAR

2063687-7

233

1- 1 111

--11-

1803174-3

2119740-2

BLADE, SLUG

TAG,IDENTIFICATION

1803174-3

232

2119740-2

213

--11-

1901094-3 SPACER, FEEDER

1901094-3

198

----2

21045-3

RING, RETAIN, EXTERN, 3/16 CRESCENT

21045-3

172

-1111

994969-1

MAGNET, RARE EARTH HIGH ENERGY

994969-1_GATD

166

- REF REF REF REF

994970-2

COUNTER, MAGNETIC

COUNTER_994970

164

----1

240638-1

SPRING, FEED FINGER

240638

163

-2222

2031943-1 SPACER, CRIMPER, SPECIAL

2031943-1

156

----1

3-23627-7 PIN, RETAIN, GRVD, 3/16 X .854

3-23627-7

137

----1

2119799-1 HOLDER,FEED FINGER, AF

2119799

136

- - REF REF -

SEE NOTE 4 MEMORY CHIP, PROGRAMMED

1901689_EMPTY_OCEAN_SF

135

--11-

1633743-1 SERVO FEED LATCH ASM

1633743-1

133

-1111

1-22281-8 SPRING, COMPRESSION

SIMP_1-22281-8

121

- - REF REF -

2119944-1 FEED FINGER ASSEMBLY,SF

2119944-1

117

-1111

2119955-1 ASSY, LUBRICATOR, SIDE FEED

2119955-1

113

-1111

2-690487-2 GUIDE, FRONT STRIP

2-690487-2

-2222

2168083-1 SCR, SKT HD CAP, RoHS, M3 X 8.0

2168083-1

-1111

2168083-6

2168083-8

SCR, SKT HD CAP, RoHS, M5 X 65

SCR, SKT HD CAP, RoHS, M4 X 16

2168083-6

2168083-8

-1111

455888-7

SPACER, CRIMPER

455888-7

-1111

2119956-1 DOCUMENTATION PACKAGE

2119956-1

-1111

2119791-9 DEPRESSOR, WIRE

2119791-9

-1--1

2119740-1 TAG,IDENTIFICATION

2119740-1

-2222

2168078-1 SCREW, DRIVE, RH, RoHS, 2 x .188

2168078-1

-1-11

2119793-1 LIMITER, ADJUSTMENT BOLT

2119793

6- 3 -33

-2222

992763-5

2-18032-5

SCR, SET, SOC, CONE POINT, M3 x 4.0

SCR, SET, FLT POINT M5 X 20.0

992763-5

2-18032-5

-1111

2079383-4 SCR, BHSC, RoHS (M4 X 8)

2079383-4

----1

5-18022-5 SCR, HEX HD CAP, M4 X 6.0

5-18022-5

----1

1338685-1 PAWL, FEED

1338685-1

----1

18023-9

SCR, SKT HD CAP M4 X 6.0

18023-9

-1111

2119656-9 APPLICATOR BASIC ASSEMBLY, SF

2119656-9

-1-11

2119370-1 RAM, AMP STYLE, SIDE FEED

2119370

-1111

2079383-7 SCR, BHSC, RoHS (M8 X 25)

2079383-7

-1-11

2119645-1 DISC, NUMBERED FA WIRE ADJUSTMENT

2119645

-1-11

2119957-1 APPLICATOR SHIM PACK

2119957-1

-1111

1-2119644-4 RAM WASHER, PRECISION

1-2119644-4

6- 1 1 1 1

-1-11

2119085-1

2119092-1

FA HEAD, ATLANTIC STYLE

BOLT, ADJUSTMENT

2119085

2119092-1

-2222

-1111

2079383-5

2161328-1

SCR, BHSC, RoHS (M4 X 20)

HEX HEAD, FLANGED, M5 x 8mm LONG

2079383-5

2161328

-1111

1320908-5 SPACER, STRIP GUIDE

1320908-5

-1111

2-1901086-9 PLATE, STRIP GUIDE

2-1901086-9

-2222

22280-1

SPRING, COMPRESSION

SIMP_22280-1

-1111

356835-1

LEVER, DRAG RELEASE

356835-1

-1111

1-690754-5 DRAG, SPECIAL

1-690754-5

-1111

1320928-2 STRIP GUIDE

1320928-2

-1111

980371-4

SCR, SKT HD SHLDR 5.0 DIA X 6.0

980371-4

-1111

2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.0

2168083-2

-4444

1-18028-2 WASHER, FLAT, REG M4

1-18028-2

-1111

1-2119533-1 STRIPPER, SIDE FEED

1-2119533-1

-----

ITEM_10

-----

ITEM_9

111111

-----

2031312-3

ANVIL, SPECIAL

2031312-3

ITEM_7

-----

ITEM_6

-----

ITEM_5

-1111

3-238009-5 BLOCK, FL CRIMPER SPACER

3-238009-5

111111

-----

3-1803017-6

CRIMPER, INSULATION F

3-1803017-6

ITEM_2

111111

1803173-1 CRIMPER, WIRE

1803173-1

-77 -7 -6 -5 -2 PART NO

DESCRIPTION

ITEM A

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

DWN

L.ZHANG

CHK

L.ZHANG

APVD

S.XI

PRODUCT SPEC

18DEC2012

18DEC2012 NAME

APPLICATION SPEC

WEIGHT

SIZE

CAGE CODE

A1 00779

Customer Accessible Production Drawing

TE Connectivity

Harrisburg, PA 17105-3608

Ocean Side Feed

Applicator

DRAWING NO

RESTRICTED TO

2151434

SCALE

SHEET

1:2

REV

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

▷