C-2151433 Datasheet, PDF(1/4 Page) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

English

English German Russian Spanish Italian Polish Chinese Japanese Korean French Portuguese	Language :

C-2151433 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

THIS DRAWING IS UNPUBLISHED.

C COPYRIGHT 20

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

DESCRIPTION

2151433 -1

FINE CRIMP HEIGHT ADJUST

2151433 -2

FINE CRIMP HEIGHT ADJUST

2151433 -5

FINE CRIMP HEIGHT ADJUST

2151433 -6

NON-CRIMP HEIGHT ADJUST

2151433 -7

7- 2151433 -7

APPLICATOR DATA

CRIMP

SIZE

WIRE 2.00 mm [.079]

INSUL 2.49 mm [.098]

APPLICATOR INSTRUCTIONS

408-10389

TYPE

FINE CRIMP HEIGHT ADJUST

CRIMP TOOLING KIT

TERMINAL DATA: MOLEX TERMINAL

MOLEX CRIMP SPECIFICATION

TERMINAL NAME: KK CRIMP TERMINAL, 3.96mm PITCH

WIRE STRIP LENGTH

.108-.123 IN [2.74-3.12 mm]

TERMINAL

APPLICATION

SPECIFICATION

ATS-639007200

INSULATION DIAMETER RANGE

n .000-.110 IN [0.00-2.79 mm]

TERMINALS APPLIED

TE TERMINAL

C1__DWG_PN_1_0

MOLEX TERMINAL

C1__DWG_PN_2_0

TE TERMINAL

C1__DWG_PN_3_0

MOLEX TERMINAL

C1__DWG_PN_4_0

1572397-1

C1__DWG_PN_1_1

08-50-0105

C1__DWG_PN_2_1

1-1572397-1

C1__DWG_PN_3_1

08-53-0811

C1__DWG_PN_4_1

1572397-2

C1__DWG_PN_1_2

08-52-0071

C1__DWG_PN_2_2

1-1572397-2

C1__DWG_PN_3_2

08-55-0133

C1__DWG_PN_4_2

1572397-3

C1__DWG_PN_1_3

08-58-0121

C1__DWG_PN_2_3

1-1572397-3

C1__DWG_PN_3_3

08-58-0103

C1__DWG_PN_4_3

1572397-4

C1__DWG_PN_1_4

08-56-0105

C1__DWG_PN_2_4

1-1572397-4

C1__DWG_PN_3_4

08-58-0114

C1__DWG_PN_4_4

1572397-5

C1__DWG_PN_1_5

08-65-0114

C1__DWG_PN_2_5

1-1572397-5

C1__DWG_PN_3_5

39-00-0286

C1__DWG_PN_4_5

1572397-6

C1__DWG_PN_1_6

08-55-0103

C1__DWG_PN_2_6

1-1572397-6

C1__DWG_PN_3_6

39-00-0347

C1__DWG_PN_4_6

1572397-7

C1__DWG_PN_1_7

08-50-0015

C1__DWG_PN_2_7

1-1572397-7

C1__DWG_PN_3_7

40-01-1118

C1__DWG_PN_4_7

1572397-8

C1__DWG_PN_1_8

08-50-0119

C1__DWG_PN_2_8

1-1572397-8

C1__DWG_PN_3_8

50-29-1689

C1__DWG_PN_4_8

1572397-9

C1__DWG_PN_1_9

08-50-0281

C1__DWG_PN_2_9

1-1572397-9

C1__DWG_PN_3_9

50-29-1768

C1__DWG_PN_4_9

1-1572397-0

C1__DWG_PN_1_10

08-52-0811

C1__DWG_PN_2_10

FEED TYPE

MECHANICAL

PNEUMATIC

SERVO

LATCH PLATE 4

SERVO

4 LATCH PLATE 12

NONE

CONVERT TO

PNEUMATIC FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

PNEUMATIC FEED

2119950-1

2119951-1

2161326-1

2119949-1

2119951-1

2161326-1

2119949-1

2119950-1

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

1338685-1

5-18022-5

8- 2151433 -5

8- 2151433 -4

5-18022-5

8- 2151433 -5

8- 2151433 -4

5-18022-5

2119641-1

1901094-3

2119653-1

1901094-3

2119653-1

2119641-1

2119799-1

TERMINAL DATA: MOLEX TERMINAL

MOLEX CRIMP SPECIFICATION

TERMINAL NAME: KK CRIMP TERMINAL, 3.96mm PITCH

WIRE STRIP LENGTH

.108-.123 IN [2.74-3.12 mm]

TERMINAL

APPLICATION

SPECIFICATION

ATS-639007200

INSULATION DIAMETER RANGE

n .000-.110 IN [0.00-2.79 mm]

TERMINALS APPLIED

TE TERMINAL

286984-1

286984-2

286984-3

286984-4

C2__DWG_PN_1_0

MOLEX TERMINAL

C2__DWG_PN_2_0

C2__DWG_PN_1_1

08-58-0110

C2__DWG_PN_2_1

C2__DWG_PN_1_2

08-58-0187

C2__DWG_PN_2_2

C2__DWG_PN_1_3

08-50-0187

C2__DWG_PN_2_3

C2__DWG_PN_1_4

08-52-0112

C2__DWG_PN_2_4

TE TERMINAL

286984-6

286984-7

286984-8

C2__DWG_PN_3_0

MOLEX TERMINAL

C2__DWG_PN_4_0

C2__DWG_PN_3_1

08-50-0024

C2__DWG_PN_4_1

C2__DWG_PN_3_2

08-58-0105

C2__DWG_PN_4_2

C2__DWG_PN_3_3

08-58-0118

C2__DWG_PN_4_3

WIRE

SIZE

18 AWG OR 0.80mm2

20 AWG OR 0.50mm2

CRIMP HEIGHT

mm [INCH]

1.12+/-0.025 [.044+/-.001] W2__DWG_WGAUGE_1

1.05+/-0.025 [.042+/-.001] W2__DWG_WGAUGE_2

CRIMP HEIGHT

REFERENCE SETTING

W2__DWG_CRIMP_HT_1

5.9

W2__FA_SETTING_1

W2__DWG_CRIMP_HT_2

6.5

W2__FA_SETTING_2

WIRE

SIZE

18 AWG OR 0.81mm2

18 AWG OR 0.80mm2

20 AWG OR 0.50mm2

22 AWG OR 0.35mm2

24 AWG OR 0.20mm2

CRIMP HEIGHT

mm [INCH]

1.12+/-0.05 [.044+/-.002] W1__DWG_WGAUGE_1

1.12+/-0.025 [.044+/-.001] W1__DWG_WGAUGE_2

1.05+/-0.025 [.042+/-.001] W1__DWG_WGAUGE_3

1.00+/-0.025 [.039+/-.001] W1__DWG_WGAUGE_4

0.94+/-0.03 [.037+/-.001] W1__DWG_WGAUGE_5

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

5.6

W1__DWG_CRIMP_HT_2

5.9

W1__DWG_CRIMP_HT_3

6.5

W1__DWG_CRIMP_HT_4

6.8

W1__DWG_CRIMP_HT_5

7.3

W1__FA_SETTING_1

W1__FA_SETTING_2

W1__FA_SETTING_3

2063440-1

2168400-6 (QUANTITY 2)

2063440-1

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":

2151433 -4

2151433 -5

2151433 -6

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62.

APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.

FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37.

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35

& 252.

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

10 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET

FOR ADDITIONAL INFORMATION.

11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,

REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE

OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL

INFORMATION.

12 WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR

USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM

WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT

13 CUT TO LENGTH AT ASSEMBLY.

14 SPECIAL APPLICATION FOR USE WITH 18AWG UL1015, 16 STRAND (.010")[.081mm2

AMP 4805 REV 31MAR2000

.254mm] ONLY.

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

-11111

--1---

-1-111

----1-

-1-111

--1---

-11111

6- 1 1 1 1 1

--22--

-77 -7 -6 -5 -2 -1

2119791-5

2119957-2

8-21084-0

2119640-1

2079988-1

2119641-1

2119798-1

1-22279-3

2119758-1

2119082-9

2079764-1

2119083-1

2168400-6

PART NO

DEPRESSOR, WIRE

APPLICATOR SHIM PACK

O-RING, .676 ID, .070 DIA. MAT.

PUSH ROD, AIR FEED

BUSHING, LCH5-12, MISUMI

FEED CAM, AIR FEED

DETENT PIN

SPRING, COMPRESSION

RAM, AMP STYLE, SIDE FEED, NON-ADJ.

CAM, SNAIL, INSULATION ADJUSTMENT

WASHER, WAVE SPRING, CREST-TO-CREST

RETAINER, INSULATION DIAL

SHCS, LOW HEAD, RoHS, M5 X 16

DESCRIPTION

2119791-5

286

2119957-2

260

8-21084-0_GATD

252

2119640-1

250

2079988_GATD

249

2119641-1

248

2119798-1

247

1-22279-3_SIMP

246

2119758

245

2119082-9

244

2079764

243

2119083

242

2168400-6

240

ITEM

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

(Pacific version shown on sheets 3 of 4

& 4 of 4)

LOC

DIST

SET UP GAUGE

2119599-1

A 66

LTR

ECR-15-010356

REVISIONS

DESCRIPTION

DATE

09JUL2015

DWN

APVD

MR JDG

-----1

----1-

--11--

----2-

-11111

- REF REF REF REF REF

----1-

- - REF REF - -

--11--

-11111

- 457 457 457 457 457

-11111

- - REF REF - -

-11111

-22222

-11111

-1--11

-22222

-1-111

6- 3 - 3 3 3

-22222

-11111

----11

----12

-----1

-11111

-22222

-1-111

-11111

13 - 1 1 1 1 1

-1-111

-11111

6- 1 1 1 1 1

-22222

-1-111

-22222

-11111

-22222

-11111

-44444

-11111

1- 1 1111

1111111

-11111

------

-11111

11 1 1 1 1 1

-11111

11 1 1 1 1 1

2119580-1

2063440-1

2119740-2

1901094-3

21045-3

994969-1

994970-2

240638-1

3-23627-7

2119799-1

SEE NOTE 4

1633743-1

2217068-1

2030758-3

5018030-2

1-2168083-0

986220-3

1-22281-8

2119944-1

23238-1

1-690487-3

2168083-1

2168083-6

1-455888-9

2119956-1

2119791-7

2119740-1

2168078-1

2119793-1

992763-5

2-18032-5

2079383-4

5-18022-5

1338685-1

18023-9

2119652-1

2119653-1

2119656-1

2168083-9

2119370-1

2168083-3

2079383-7

2119645-1

2119957-1

2119644-1

2119085-1

2168083-2

2119092-1

2168083-1

2079383-5

2161328-1

1320908-9

1-1901086-9

22281-7

356835-1

4-690754-5

1-1320928-0

980371-4

2168083-2

1-18028-2

2119533-4

1-2119928-5

2119830-8

1633579-1

1633578-3

1633576-4

2-240641-1

1803203-1

238011-4

5-1633966-3

455888-1

6-1633609-6

MECHANICAL FEED ASSEMBLY

AIR FEED MODULE

TAG,IDENTIFICATION

SPACER, FEEDER

RING, RETAIN, EXTERN, 3/16 CRESCENT

MAGNET, RARE EARTH HIGH ENERGY

COUNTER, MAGNETIC

SPRING, FEED FINGER

PIN, RETAIN, GRVD, 3/16 X .854

HOLDER,FEED FINGER, AF

MEMORY CHIP, PROGRAMMED

SERVO FEED LATCH ASM

BRACKET, AIR BLAST

TUBING, POLYURETHANE

NUT, HEX, REG, RoHS, M4

SCR, SKT HD CAP, RoHS, M4 X 10

CLAMP, CABLE, BLACK

SPRING, COMPRESSION

FEED FINGER ASSEMBLY,SF

INSERT, COUPLING

GUIDE, FRONT STRIP

SCR, SKT HD CAP, RoHS, M3 X 8.0

SCR, SKT HD CAP, RoHS, M5 X 65

SPACER, CRIMPER

DOCUMENTATION PACKAGE

DEPRESSOR, WIRE

TAG,IDENTIFICATION

SCREW, DRIVE, RH, RoHS, 2 x .188

LIMITER, ADJUSTMENT BOLT

SCR, SET, SOC, CONE POINT, M3 x 4.0

SCR, SET, FLT POINT M5 X 20.0

SCR, BHSC, RoHS (M4 X 8)

SCR, HEX HD CAP, M4 X 6.0

PAWL, FEED

SCR, SKT HD CAP M4 X 6.0

FEED CAM, PRE FEED

FEED CAM, POST FEED

APPLICATOR BASIC ASSEMBLY, SF

SCR, SKT HD CAP, RoHS, M4 X 20

RAM, AMP STYLE, SIDE FEED

SCR, SKT HD CAP, RoHS, M4 X 12.0

SCR, BHSC, RoHS (M8 X 25)

DISC, NUMBERED FA WIRE ADJUSTMENT

APPLICATOR SHIM PACK

RAM WASHER, PRECISION

FA HEAD, ATLANTIC STYLE

SCR, SKT HD CAP, RoHS, M4 X 8.0

BOLT, ADJUSTMENT

SCR, SKT HD CAP, RoHS, M3 X 8.0

SCR, BHSC, RoHS (M4 X 20)

HEX HEAD, FLANGED, M5 x 8mm LONG

SPACER, STRIP GUIDE

PLATE, STRIP GUIDE

SPRING, COMPRESSION

LEVER, DRAG RELEASE

DRAG, SPECIAL

STRIP GUIDE

SCR, SKT HD SHLDR 5.0 DIA X 6.0

SCR, SKT HD CAP, RoHS, M4 X 8.0

WASHER, FLAT, REG M4

STRIPPER, SIDE FEED

FENCE

HOLDER, SLUG BLADE

BLADE, SLUG

PLATE, REAR SHEAR

ANVIL, SPECIAL

SPACER

BLOCK, FRONT DEPRESSOR

BLOCK, CRIMPER SPACER

CRIMPER, INSULATION O

SPACER, CRIMPER

CRIMPER, WIRE

2119580-1

239

2063440-1

238

2119740-2

213

1901094-3

198

21045-3

172

994969-1_GATD

166

COUNTER_994970

164

240638

163

3-23627-7

137

2119799

136

1901689_EMPTY_OCEAN_SF

135

1633743-1

133

2217068-1

130

2030758-3_2151622

129

5018030-2

128

1-2168083-0

127

986220-3

126

SIMP_1-22281-8

121

2119944-1

117

23238

101

1-690487-3

2168083-1

2168083-6

1-455888-9

2119956-1

2119791-7

2119740-1

2168078-1

2119793

992763-5

2-18032-5

2079383-4

5-18022-5

1338685-1

18023-9

2119652

2119653

2119656-1

2168083-9

2119370

2168083-3

2079383-7

2119645

2119957-1

2119644-1

2119085

2168083-2

2119092-1

2168083-1

2079383-5

2161328

1320908-9

1-1901086-9

SIMP_22281-7

356835-1

4-690754-5

1-1320928-0

980371-4

2168083-2

1-18028-2

2119533-4

1-2119928-5

2119830-8

1633579-1

1633578-3

1633576-4

2-240641-1

ITEM_6

1803203-1

238011-4

5-1633966-3

455888-1

6-1633609-6

-77 -7 -6 -5 -2 -1 PART NO

DESCRIPTION

ITEM A

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

0.5

0.13

0.013

0.0001

DWN

30MAY2012

R.O.WILSON

CHK

15JUN2012

K.J.STAKEM

APVD

18JUN2012 NAME

T. ELBIN

PRODUCT SPEC

APPLICATION SPEC

WEIGHT

SIZE

CAGE CODE

A1 00779

Customer Accessible Production Drawing

TE Connectivity

Harrisburg, PA 17105-3608

Ocean Side Feed

Applicator

DRAWING NO

RESTRICTED TO

2151433

SCALE

SHEET

1:2

REV

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

▷