C-2151432 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

8
THIS DRAWING IS UNPUBLISHED.
C ^{COPYRIGHT 20}
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER
REVISION
2151432 -1
C
2151432 -2
C
2151432 -5
C
D
2151432 -6
C
2151432 -7
C
7- 2151432 -7
A
7
20
DESCRIPTION
FINE CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
NON-CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
CRIMP TOOLING KIT
6
FEED TYPE
MECHANICAL
PNEUMATIC
SERVO
LATCH PLATE ₄
SERVO
4 ^{LATCH PLATE} 12
NONE
-
CONVERT TO
PNEUMATIC FEED
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
PNEUMATIC FEED
-
-
-
-
APPLICATOR DATA
CRIMP
SIZE
WIRE 1.40 mm [.055]
INSUL 1.70 mm [.067]
APPLICATOR INSTRUCTIONS
408-10389
TYPE
F
O
TERMINAL DATA: MOLEX TERMINAL
MOLEX CRIMP SPECIFICATION
TERMINAL NAME: _{TERMINAL, FEMALE BOX}
WIRE STRIP LENGTH
3.17-3.56 mm [.125-.140 IN]
TERMINAL
APPLICATION
C ^{SPECIFICATION}
PS-70058
-
INSULATION DIAMETER RANGE
n ^{1.40-1.63 mm [.055-.064 IN]}
-
-
-
-
TERMINALS APPLIED
TE TERMINAL
286981-1
286981-2
286981-3
286981-4
286981-5
286981-6
286981-7
C1__DWG_PN_1_0
MOLEX TERMINAL
C1__DWG_PN_2_0
C1__DWG_PN_1_1
16-02-0088
C1__DWG_PN_2_1
C1__DWG_PN_1_2
16-02-0087
C1__DWG_PN_2_2
C1__DWG_PN_1_3
16-02-0086
C1__DWG_PN_2_3
C1__DWG_PN_1_4
16-02-1124
C1__DWG_PN_2_4
C1__DWG_PN_1_5
16-02-1111
C1__DWG_PN_2_5
C1__DWG_PN_1_6
16-02-1110
C1__DWG_PN_2_6
C1__DWG_PN_1_7
16-02-0103
C1__DWG_PN_2_7
TE TERMINAL
286981-8
286981-9
1-286981-0
1-286981-1
1-286981-2
1-286981-3
C1__DWG_PN_3_0
MOLEX TERMINAL
C1__DWG_PN_4_0
C1__DWG_PN_3_1
16-02-0131
C1__DWG_PN_4_1
C1__DWG_PN_3_2
70058-0086
C1__DWG_PN_4_2
C1__DWG_PN_3_3
70058-0087
C1__DWG_PN_4_3
C1__DWG_PN_3_4
70058-0088
C1__DWG_PN_4_4
C1__DWG_PN_3_5
70058-4086
C1__DWG_PN_4_5
C1__DWG_PN_3_6
70058-5001
C1__DWG_PN_4_6
WIRE
SIZE
22 AWG OR 0.35mm2
24 AWG OR 0.20mm2
CRIMP HEIGHT
mm [INCH]
0.865+/-0.025 [.034+/-.001] ^{W1__DWG_WGAUGE_1}
0.785+/-0.025 [.0309+/-.0010] ^{W1__DWG_WGAUGE_2}
CRIMP HEIGHT 9
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
8.1
W1__FA_SETTING_1
W1__DWG_CRIMP_HT_2
8.9
W1__FA_SETTING_2
1 _{RECOMMENDED SPARE PARTS}
2 _{GREASE BEARING SURFACES LIGHTLY}
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
B
SHEET SUPPLIED WITH THE APPLICATOR.
4 _{APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT}
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-
SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
2151432 -4
2151432 -4
2151432 -5
2151432 -6
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6 _{APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62.}
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37.
7 _{GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252.}
8 _{MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY}
ACTUATE THE COUNTER.
9 _{CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE}
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
10 _{SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET}
FOR ADDITIONAL INFORMATION.
11 _{TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,}
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE
A
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
12 _{WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR}
USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM
WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT
13 _{CUT TO LENGTH AT ASSEMBLY.}
AMP 4805 REV 31MAR2000
5
4
APPLICATOR STYLE CONVERSION CHART
PART NUMBERS REQUIRED
3
2
1
LOC
DIST
SET UP GAUGE
2119599-1
A 66
P
LTR
C
ECR-15-018772
REVISIONS
DESCRIPTION
DATE
30DEC2015
DWN
APVD
MR GB
2119950-1
1338683-1
5-18022-5
2119641-1
2119799-1
2063440-1
2119951-1
2161326-1
2119949-1
2119951-1
2161326-1
2119949-1
2119950-1
-
-
-
-
-
-
1338683-1
-
-
1338683-1
1338683-1
-
-
-
-
8- 2151432 -5
8- 2151432 -4
5-18022-5
8- 2151432 -5
8- 2151432 -4
5-18022-5
5-18022-5
-
-
-
-
1901094-3
-
2119653-1
1901094-3
-
2119653-1
2119641-1
-
-
-
-
-
-
-
-
-
-
2119799-1
-
-
-
-
2168400-6 (QUANTITY 2)
-
-
2168400-6 (QUANTITY 2)
-
-
2063440-1
-
-
-
-
-----1
----1-
-11111
--11--
--11--
----2-
8^{- 1 1 1 1 1}
- REF REF REF REF REF
----1-
----1-
----1-
- - REF REF - -
2119580-1
2063440-1
1-356885-5
2119740-2
1901094-3
21045-3
994969-1
994970-2
240638-1
3-23627-7
2119799-1
SEE NOTE 4
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
STOP, SHEAR
TAG,IDENTIFICATION
SPACER, FEEDER
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
-
1
2119580-1
239
-
1
2063440-1
238
-
1
1-356885-5
237
-
1
2119740-2
213
..
1
1901094-3
198
-
2
21045-3
172
-
1
994969-1_GATD
166
-
1
COUNTER_994970
164
-
1
240638
163
-
1
3-23627-7
137
-
1
2119799
136
-
1
1901689_EMPTY_OCEAN_SF
135
D
--11--
1633743-1 SERVO FEED LATCH ASM
..
1
1633743-1
133
-11111
2168083-6 SCR, SKT HD CAP, RoHS, M5 X 65
-
1
2168083-6
124
-22222
1-18028-2 WASHER, FLAT, REG M4
-
2
1-18028-2
119
-11111
1-22281-8 SPRING, COMPRESSION
-
1
1-22281-8
96
-11111
980371-4
SCR, SKT HD SHLDR 5.0 DIA X 6.0
-
1
980371-4
83
-11111
455888-6
SPACER, CRIMPER
-
1
455888-6
82
-11111
8-240641-4 SPACER
-
1
8-240641-4
81
-11111
2119956-1 DOCUMENTATION PACKAGE
-
1
2119956-1
71
-11111
2119791-5 DEPRESSOR, WIRE
-
1
2119791-5
70
-11111
2119943-1 WASHER, SPACER
-
1
2119943-1
69
-1--11
2119740-1 TAG,IDENTIFICATION
-
1
2119740-1
67
-22222
2168078-1 SCREW, DRIVE, RH, RoHS, 2 x .188
-
2
2168078-1
66
-44444
2168083-1 SCR, SKT HD CAP, RoHS, M3 X 8.0
-
4
2168083-1
65
-1-111
2119793-1 LIMITER, ADJUSTMENT BOLT
-
1
2119793
63
6^{- 3 - 3 3 3}
-22222
992763-5
2-18032-5
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, SET, FLT POINT M5 X 20.0
-
3
992763-5
62
-
2
2-18032-5
61
-11111
2079383-4 SCR, BHSC, RoHS (M4 X 8)
-
1
2079383-4
60
----11
----11
5-18022-5
1338683-1
SCR, HEX HD CAP, M4 X 6.0
FEED PAWL
-
1
5-18022-5
59
-
1
1338683-1
56
C
-44444
2168400-1 SHCS, LOW HEAD, RoHS, M4 X 12
-
4
2168400-1
54
13 ^{- 2 2 2 2 2}
----12
2168083-9
18023-9
SCR, SKT HD CAP, RoHS, M4 X 20
SCR, SKT HD CAP M4 X 6.0
-
2
2168083-9
53
-
3
18023-9
49
-----1
2119652-1 FEED CAM, PRE FEED
-
1
2119652
48
-----1
2119653-1 FEED CAM, POST FEED
-
1
2119653
47
-11111
2119656-9 APPLICATOR BASIC ASSEMBLY, SF
-
1
2119656-9
46
-1-111
2119370-1 RAM, AMP STYLE, SIDE FEED
-
1
2119370
44
-11111
2079383-7 SCR, BHSC, RoHS (M8 X 25)
-
1
2079383-7
41
-1-111
2119645-1 DISC, NUMBERED FA WIRE ADJUSTMENT
-
1
2119645
40
-1-111
2119957-1 APPLICATOR SHIM PACK
-
1
2119957-1
39
-11111
2119644-1 RAM WASHER, PRECISION
-
1
2119644-1
38
6^{- 1 1 1 1 1}
7^{- 1 - 1 1 1}
-11111
2119085-1
2119092-1
2161328-1
FA HEAD, ATLANTIC STYLE
BOLT, ADJUSTMENT
HEX HEAD, FLANGED, M5 x 8mm LONG
-
1
2119085
37
-
1
2119092-1
35
-
1
2161328
32
-11111
1901091-1 PLATE, REAR STRIP GUIDE
-
1
1901091-1
29
-11111
455888-1
SPACER, CRIMPER
-
1
455888-1
28
-22222
1-22284-0 SPRING, COMPRESSION
-
2
1-22284-0
27
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
-11111
-11111
-11111
-11111
-11111
356835-1
240792-1
189124-7
690438-1
2168083-2
LEVER, DRAG RELEASE
DRAG, TERMINAL
GUIDE, FRONT STRIP
FRONT STRIP GUIDE
SCR, SKT HD CAP, RoHS, M4 X 8.0
-
1
356835-1
26
-
1
240792-1
25
-
1
189124-7
24
-
1
690438-1
23
-
1
2168083-2
21
B
WILL CAUSE DAMAGE TO CRIMP TOOLING.
-11111
1-18028-2 WASHER, FLAT, REG M4
-
1
1-18028-2
20
-11111
2119533-1 STRIPPER, SIDE FEED
-
1
2119533
19
-11111
2-690518-4 HOLD DOWN, TERMINAL
-
1
2-690518-4
18
-11111
690463-1
FLOATING SHEAR, REAR
-
1
690463-1
17
-22222
1-2168083-1 SCR, SKT HD CAP, RoHS, M3 X 6
-
2
1-2168083-1
16
-11111
1-690464-4 SHEAR PLATE, REAR
-
1
1-690464-4
15
-11111
2119791-6 DEPRESSOR, WIRE
-
1
2119791-6
286
-11111
2119862-1 SHEAR HOLDER, REAR
-
1
2119862
14
12 ^{- - 1 - - -}
7^{- 1 - 1 1 1}
----1-
2119957-2
8-21084-0
2119640-1
APPLICATOR SHIM PACK
O-RING, .676 ID, .070 DIA. MAT.
PUSH ROD, AIR FEED
-
1
2119957-2
260
-
1
8-21084-0_GATD
252
-
1
2119640-1
250
11 1 ^{- 2 2 2 2 2}
-22222
-11111
2119806-1
3-22280-3
1-356885-4
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
-
2
2119806
13
-
2
SIMP_3-22280-3
12
-
1
1-356885-4
11
----1-
2079988-1 BUSHING, LCH5-12, MISUMI
-
1
2079988_GATD
249
1- 1 1111
2119805-1 SHEAR HOLDER, FRONT
-
1
2119805-1
10
----1-
-1-111
-1-111
2119641-1
2119798-1
1-22279-3
FEED CAM, AIR FEED
DETENT PIN
SPRING, COMPRESSION
-
1
2119641-1
248
-
1
2119798-1
247
-
1
1-22279-3_SIMP
246
1^{- 1 1111}
1¹¹¹¹¹¹
-11111
1803095-3
3-1633621-8
240641-4
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
SPACER
-
1
1803095-3
9
-
1
3-1633621-8
8
-
1
240641-4
7
--1---
2119758-1 RAM, AMP STYLE, SIDE FEED, NON-ADJ.
-
1
2119758
245
-11111
690468-2
DEPRESSOR SHEAR, REAR
-
1
690468-2
6
-11111
2119082-9 CAM, SNAIL, INSULATION ADJUSTMENT
-
1
2119082-9
244
-11111
1-2119757-1 DEPRESSOR, SHEAR
-
1
1-2119757-1
5
-11111
2079764-1 WASHER, WAVE SPRING, CREST-TO-CREST
-
1
2079764
243
-11111
238011-6
BLOCK, CRIMPER SPACER
-
1
238011-6
4
6^{- 1 1 1 1 1}
-22222
2119083-1
7-18023-7
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
-
1
2119083
242
-
2
7-18023-7
241
1^{1 1 1 1 1 1}
------
2-1803019-0
-
CRIMPER, INSULATION O
-
-
1
2-1803019-0
3
..
1
ITEM_2
2
--22--
2168400-6 SHCS, LOW HEAD, RoHS, M5 X 16
-
2
2168400-6
240
1^{1 1 1 1 1 1}
5-456402-4 CRIMPER, WIRE PREMIUM
-
1
5-456402-4
1
-77 -7 -6 -5 -2 -1 PART NO
DESCRIPTION
ITEM
NO
ATLANTIC VERSION
Shown on sheets 1 of 4 & 2 of 4
(Pacific version shown on sheets 3 of 4
& 4 of 4)
-77 -7 -6 -5 -2 -1 PART NO
DESCRIPTION
ITEM _A
NO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
mm
MATERIAL
-
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0 PLC
-
1 PLC
-
2 PLC
-
3 PLC
-
4 PLC
-
ANGLES
-
FINISH
-
-
DWN
Y.YIN
CHK
G.BAILEY
APVD
S.XI
PRODUCT SPEC
22MAY2012
22MAY2012
22MAY2012 ^NAME
-
APPLICATION SPEC
-
WEIGHT
-
SIZE
CAGE CODE
A1 ⁰⁰⁷⁷⁹
Customer Accessible Production Drawing
TE Connectivity
Harrisburg, PA 17105-3608
Ocean Side Feed
Applicator
-
DRAWING NO
RESTRICTED TO
2151432
SCALE
SHEET
1:2
OF
14
-
REV
C
SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION