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C-2151430 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
8
THIS DRAWING IS UNPUBLISHED.
C COPYRIGHT 20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER
REVISION
2151430 -1
C
2151430 -2
C
2151430 -5
C
D
2151430 -6
C
2151430 -7
C
7- 2151430 -7
A
7
20
DESCRIPTION
FINE CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
NON-CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
CRIMP TOOLING KIT
6
FEED TYPE
MECHANICAL
PNEUMATIC
SERVO
LATCH PLATE 4
SERVO
4 LATCH PLATE 12
NONE
-
CONVERT TO
PNEUMATIC FEED
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
PNEUMATIC FEED
-
-
-
-
APPLICATOR DATA
CRIMP
SIZE
WIRE 1.00 mm [.039]
INSUL 1.40 mm [.055]
APPLICATOR INSTRUCTIONS
408-10389
TYPE
F
F
TERMINAL DATA: MOLEX TERMINAL
MOLEX CRIMP SPECIFICATION
TERMINAL NAME: 2.00mm PITCH MILLI-GRID TERMINAL
WIRE STRIP LENGTH
1.30-1.80 mm [.051-.071 IN]
TERMINAL
APPLICATION
C SPECIFICATION
ATS-639005200 Rev -
-
INSULATION DIAMETER RANGE
n 0.80-1.40 mm [.031-.055 IN]
-
-
-
-
TERMINALS APPLIED
TE TERMINAL
994698-1
994698-2
621528-1
1642396-1
C1__DWG_PN_1_0
MOLEX TERMINAL
C1__DWG_PN_2_0
C1__DWG_PN_1_1
50394-8052
C1__DWG_PN_2_1
C1__DWG_PN_1_2
50394-8051
C1__DWG_PN_2_2
C1__DWG_PN_1_3
50394-8051
C1__DWG_PN_2_3
C1__DWG_PN_1_4
50394-8051
C1__DWG_PN_2_4
TE TERMINAL
1642397-1
1949068-1
1949068-2
C1__DWG_PN_3_0
MOLEX TERMINAL
C1__DWG_PN_4_0
C1__DWG_PN_3_1
50212-8000
C1__DWG_PN_4_1
C1__DWG_PN_3_2
50394-8053
C1__DWG_PN_4_2
C1__DWG_PN_3_3
50394-8054
C1__DWG_PN_4_3
WIRE
SIZE
24 AWG OR 0.20mm2
26 AWG OR 0.12mm2
28 AWG OR 0.08mm2
30 AWG OR 0.05mm2
CRIMP HEIGHT
mm [INCH]
0.64+/-0.05 [.025+/-.002] W1__DWG_WGAUGE_1
0.61+/-0.05 [.024+/-.002] W1__DWG_WGAUGE_2
0.58+/-0.05 [.023+/-.002] W1__DWG_WGAUGE_3
0.56+/-0.05 [.022+/-.002] W1__DWG_WGAUGE_4
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
10.6
W1__DWG_CRIMP_HT_2
10.9
W1__DWG_CRIMP_HT_3
11.2
W1__DWG_CRIMP_HT_4
11.4
9
W1__FA_SETTING_1
W1__FA_SETTING_2
W1__FA_SETTING_3
W1__FA_SETTING_4
13
1 RECOMMENDED SPARE PARTS
2 GREASE BEARING SURFACES LIGHTLY
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
B
SHEET SUPPLIED WITH THE APPLICATOR.
4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-
SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
2151430 -4
2151430 -4
2151430 -5
2151430 -6
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 50 & 62.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37 & 50.
7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252.
8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
10 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE
A
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
12 WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR
USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM
WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT
13 30 AWG / 0.05mm 2 WIRE SIZE IS NOT RECOMMENDED BY TE.
BUT CAN BE USED AT CUSTOMERS DISCRETION.
AMP 4805 REV 31MAR2000
5
4
APPLICATOR STYLE CONVERSION CHART
PART NUMBERS REQUIRED
3
2
1
LOC
DIST
SET UP GAUGE
2119599-1
A 66
P
LTR
B
C
ECR-15-016395
ECR-16-008037
REVISIONS
DESCRIPTION
DATE
09NOV2015
03JUN2016
DWN
APVD
MR JDG
KH TE
2119950-1
1338685-1
5-18022-5
2119641-1
2119799-1
2063440-1
2119951-1
2161326-1
2119949-1
2119951-1
2161326-1
2119949-1
2119950-1
-
-
1338685-1
-
-
1338685-1
1338685-1
8- 2151430 -5
8- 2151430 -4
5-18022-5
8- 2151430 -5
8- 2151430 -4
5-18022-5
5-18022-5
1901094-3
-
2119653-1
1901094-3
-
2119653-1
2119641-1
-
-
-
-
-
-
2119799-1
2168400-6 (QUANTITY 2)
-
-
2168400-6 (QUANTITY 2)
-
-
2063440-1
6-11111
-11111
--22--
-----1
----1-
-22222
--11--
2119083-1
7-18023-7
2168400-6
2119580-1
2063440-1
1-2079383-0
2119740-2
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
SHCS, LOW HEAD, RoHS, M5 X 16
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
SCR, BHSC, RoHS (M3 X 6)
TAG,IDENTIFICATION
-
1
2119083
242
-
1
7-18023-7
241
-
2
2168400-6
240
-
1
2119580-1
239
-
1
2063440-1
238
-
2
1-2079383-0
230
-
1
2119740-2
213
-
-
-
-
-
-
--11--
1901094-3 SPACER, FEEDER
..
1
1901094-3
198 D
-
1
1-1976053-0
-
-
-
-
-
-
-11111
1-1976053-0 LOCATER BLOCK,TERMINAL
179
-
1
993111-1
-
-
-
-
-
-
-11111
993111-1
PIN, SLOTTED SPRING 3.0 X 20.0
177
-
1
8-22280-7_SIMP
-
-
-
-
-
-
-11111
8-22280-7 SPRING, COMPRESSION
176
-11111
1752353-2 GUIDE PIN,HOLDDOWN
-
1
1752353-2
175
-11111
1901680-2 GUIDE PIN,HOLDDOWN
-
1
1901680-2
174
----2-
21045-3
RING, RETAIN, EXTERN, 3/16 CRESCENT
-
2
21045-3
172
8-11111
- REF REF REF REF REF
994969-1
994970-2
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
-
1
994969-1_GATD
166
-
1
COUNTER_994970
164
----1-
240638-1
SPRING, FEED FINGER
-
1
240638
163
----1-
3-23627-7 PIN, RETAIN, GRVD, 3/16 X .854
-
1
3-23627-7
137
----1-
2119799-1 HOLDER,FEED FINGER, AF
-
1
2119799
136
- - REF REF - -
SEE NOTE 4 MEMORY CHIP, PROGRAMMED
-
1
1901689_EMPTY_OCEAN_SF
135
--11--
1633743-1 SERVO FEED LATCH ASM
..
1
1633743-1
133
-11111
1-18028-2 WASHER, FLAT, REG M4
-
1
1-18028-2
119
- - REF REF - -
2119944-1 FEED FINGER ASSEMBLY,SF
-
1
2119944-1
117
-11111
1-455888-7 SPACER, CRIMPER
-
1
1-455888-7
82
-11111
1962431-2 SPRING,COMPRESSION
-
1
1962431-2_GATD
77
-11111
854769-7
HOLDER, INS
-
1
854769-7
74
-11111
2119956-1 DOCUMENTATION PACKAGE
-
1
2119956-1
71
-1--11
2119740-1 TAG,IDENTIFICATION
-
1
2119740-1
67
-22222
2168078-1 SCREW, DRIVE, RH, RoHS, 2 x .188
-
2
2168078-1
66
-1-111
6- 3 - 3 3 3
2119793-1
992763-5
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
-
1
2119793
63
-
3
992763-5
62
C
-11111
2079383-4 SCR, BHSC, RoHS (M4 X 8)
-
1
2079383-4
60
----11
5-18022-5 SCR, HEX HD CAP, M4 X 6.0
-
1
5-18022-5
59
-11111
21028-2
PIN, SLOTTED SPRING .062 X .250
-
1
21028-2
58
----11
1338685-1 PAWL, FEED
-
1
1338685-1
56
-44444
2168400-1 SHCS, LOW HEAD, RoHS, M4 X 12
-
4
2168400-1
54
-11111
1-5018030-0 NUT, HEX, REG, RoHS, M3.5
-
1
1-5018030-0
52
-11111
1901681-4 HOLDDOWN, TERMINAL
-
1
1901681-4
51
6- 1 1 1 1 1
----12
1752354-7
18023-9
STANDOFF,HOLD-DOWN
SCR, SKT HD CAP M4 X 6.0
-
1
1752354-7
50
-
3
18023-9
49
-----1
2119652-1 FEED CAM, PRE FEED
-
1
2119652
48
-----1
2119653-1 FEED CAM, POST FEED
-
1
2119653
47
-11111
2119656-9 APPLICATOR BASIC ASSEMBLY, SF
-
1
2119656-9
46
-1-111
2119370-1 RAM, AMP STYLE, SIDE FEED
-
1
2119370
44
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
-11111
-1-111
-1-111
-11111
6- 1 1111
7- 1 - 1 1 1
-11111
2079383-7
2119645-1
2119957-1
2119644-1
2119085-1
2119092-1
2-1752356-5
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
FA HEAD, ATLANTIC STYLE
BOLT, ADJUSTMENT
SUPPORT, TERMINAL
-
1
2079383-7
41
-
1
2119645
40
-
1
2119957-1
39
-
1
2119644-1
38
-
1
2119085
37
-
1
2119092-1
35
-
1
2-1752356-5
34
-22222
-11111
2079383-5
2161328-1
SCR, BHSC, RoHS (M4 X 20)
HEX HEAD, FLANGED, M5 x 8mm LONG
-
2
2079383-5
33
-
1
2161328
32
B
-11111
1320908-2 SPACER, STRIP GUIDE
-
1
1320908-2
30
-11111
2119959-1 ASSEMBLY, STRIP GUIDE
-
1
2119959-1
29
-11111
455888-3
SPACER, CRIMPER
-
1
455888-3
28
-11111
1320928-2 STRIP GUIDE
-
1
1320928-2
24
-11111
2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.0
-
1
2168083-2
21
-11111
1-18028-2 WASHER, FLAT, REG M4
-
1
1-18028-2
20
-11111
2119533-3 STRIPPER, SIDE FEED
-
1
2119533-3
19
11 1 - 1 1 1 1 1
-11111
2119806-1
3-22280-3
INSERT, SHEAR
SPRING, COMPRESSION
-
1
2119806
13
-
1
SIMP_3-22280-3
12
-11111
1-356885-3 STOP, SHEAR
-
1
1-356885-3
11
12 - - 1 - - -
2119957-2 APPLICATOR SHIM PACK
-
1
2119957-2
260
1- 1 1111
2119805-1 SHEAR HOLDER, FRONT
-
1
2119805-1
10
7- 1 -111
----1-
----1-
8-21084-0
2119640-1
2079988-1
O-RING, .676 ID, .070 DIA. MAT.
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
-
1
8-21084-0_GATD
252
-
1
2119640-1
250
-
1
2079988_GATD
249
1- 1 1111
1111111
------
1633861-1
7-1633139-3
-
SHEAR, FLOATING
ANVIL, COMBINATION
-
-
1
1633861-1
9
-
1
7-1633139-3
8
..
1
ITEM_7
7
----1-
2119641-1 FEED CAM, AIR FEED
-
1
2119641-1
248
------
-
-
..
1
ITEM_6
6
-1-111
2119798-1 DETENT PIN
-
1
2119798-1
247
-11111
2119780-6 DEPRESSOR, SHEAR
-
1
2119780-6
5
-1-111
1-22279-3 SPRING, COMPRESSION
-
1
1-22279-3_SIMP
246
-11111
2-238011-0 BLOCK, CRIMPER SPACER
-
1
2-238011-0
4
--1---
-11111
2119758-1
2119082-8
RAM, AMP STYLE, SIDE FEED, NON-ADJ.
CAM, SNAIL, INSULATION ADJUSTMENT
-
1
2119758
245
-
1
2119082-8
244
11 1 1 1 1 1
-11111
5-2119582-1
455888-3
CRIMPER, INSULATION F PREMIUM
SPACER, CRIMPER
-
1
5-2119582-1
3
-
1
455888-3
2
-11111
2079764-1 WASHER, WAVE SPRING, CREST-TO-CREST
-
1
2079764
243
11 1 1 1 1 1
5-1490019-0 CRIMPER, WIRE PREMIUM
-
1
5-1490019-0
1
-77 -7 -6 -5 -2 -1 PART NO
DESCRIPTION
ITEM
NO
ATLANTIC VERSION
Shown on sheets 1 of 4 & 2 of 4
(Pacific version shown on sheets 3 of 4
& 4 of 4)
-77 -7 -6 -5 -2 -1 PART NO
DESCRIPTION
ITEM A
NO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
mm
MATERIAL
-
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0 PLC
-
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
-
FINISH
-
-
DWN
X.ZHAO
CHK
T.ELBIN
APVD
S.XI
PRODUCT SPEC
11MAY2012
11MAY2012
11MAY2012 NAME
-
APPLICATION SPEC
-
WEIGHT
-
SIZE
CAGE CODE
A1 00779
Customer Accessible Production Drawing
TE Connectivity
Harrisburg, PA 17105-3608
Ocean Side Feed
Applicator
-
DRAWING NO
RESTRICTED TO
2151430
SCALE
SHEET
1:2
OF
14
-
REV
C
SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
 ▷