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C-2151411 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
8
THIS DRAWING IS UNPUBLISHED.
C COPYRIGHT 20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER
REVISION
7
20
DESCRIPTION
2151411 -2
E
FINE CRIMP HEIGHT ADJUST
2151411 -5
E
FINE CRIMP HEIGHT ADJUST
2151411 -6
E
NON-CRIMP HEIGHT ADJUST
2151411 -7
E
FINE CRIMP HEIGHT ADJUST
D
7- 2151411 -7
E
CRIMP TOOLING KIT
6
FEED TYPE
PNEUMATIC
SERVO
LATCH PLATE 4
SERVO
4 LATCH PLATE 12
NONE
-
CONVERT TO
-
SERVO LATCH PLATE
SMART APPLICATOR
-
PNEUMATIC FEED
-
-
-
-
APPLICATOR DATA
CRIMP
SIZE
WIRE 5.33 mm [.210]
INSUL 5.59 mm [.220]
APPLICATOR INSTRUCTIONS
408-10389
TYPE
F
O
TERMINAL DATA: TE TERMINAL
TE CRIMP SPECIFICATION
TERMINAL NAME: MALE TYPE XII CONTACT ASSEMBLY
WIRE STRIP LENGTH
7.54-9.12 mm [ .297-.359 IN]
TERMINAL
APPLICATION
C SPECIFICATION
114-10005 13
-
INSULATION DIAMETER RANGE
n 4.83-5.59 mm [.190-.220 IN]
-
-
-
-
TERMINALS APPLIED
10 13
TE TERMINAL
C1__DWG_PN_1_0
TE TERMINAL
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_3_0
TE TERMINAL
C1__DWG_PN_4_0
66253-5
C1__DWG_PN_1_1
66253-6
C1__DWG_PN_2_1
66253-8
C1__DWG_PN_3_1
1-66253-0
C1__DWG_PN_4_1
66741-9
C1__DWG_PN_1_2
1-66741-1
C1__DWG_PN_2_2
1-66741-2
C1__DWG_PN_3_2
2-66741-0
C1__DWG_PN_4_2
172738-2
C1__DWG_PN_1_3
172738-3
C1__DWG_PN_2_3
1-172738-1
C1__DWG_PN_3_3
1-172738-2
C1__DWG_PN_4_3
66254-5
C1__DWG_PN_1_4
WIRE
SIZE
10 AWG
CRIMP HEIGHT
mm [INCH]
2.82+/-0.10 [.111+/-.004] W1__DWG_WGAUGE_1
CRIMP HEIGHT
9
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
8.4
W1__FA_SETTING_1
1 RECOMMENDED SPARE PARTS
2 GREASE BEARING SURFACES LIGHTLY
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
B
SHEET SUPPLIED WITH THE APPLICATOR.
4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-
SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
2151411 -4
2151411 -5
2151411 -6
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37.
7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35
& 252.
8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
10 TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.
11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
A
12 WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR
USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM
WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT
13 MARKING FROM WIRE CRIMPER IN TRANSITION AREA BETWEEN WIRE BARREL
AND RECEPTACLE IS NECESSARY TO MAINTAIN GAP OF RECEPTACLE.
AMP 4805 REV 31MAR2000
5
4
3
-
2119951-1
2161326-1
-
2119950-1
-
-
-
-
APPLICATOR STYLE CONVERSION CHART
PART NUMBERS REQUIRED
-
-
-
-
1-1338683-1
-
-
-
-
-
8- 2151411 -5
8- 2151411 -4
-
5-18022-5
-
-
-
-
-
1901094-3
-
-
2119641-1
-
-
-
-
-
-
-
-
2119799-1
-
-
-
-
-
2168400-6 (QUANTITY 2)
-
-
2063440-2
-
-
-
-
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
12 - - 1 - -
7- 1 - 1 1
----1
----1
----1
-77 -7 -6 -5 -2
2119957-2
8-21084-0
2119640-1
2079988-1
2119641-1
PART NO
APPLICATOR SHIM PACK
O-RING, .676 ID, .070 DIA. MAT.
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
FEED CAM, AIR FEED
DESCRIPTION
-
1
2119957-2
260
-
1
8-21084-0_GATD
252
-
1
2119640-1
250
-
1
2079988_GATD
249
-
1
2119641-1
248
ITEM
NO
ATLANTIC VERSION
Shown on sheets 1 of 4 & 2 of 4
(Pacific version shown on sheets 3 of 4
& 4 of 4)
2
LOC
DIST
SET UP GAUGE
2119599-1
A 66
P
LTR
E
ECR-16-004882
REVISIONS
DESCRIPTION
1
DATE
04APR2016
DWN
APVD
MR GB
-1-11
2119798-1 DETENT PIN
-
1
2119798-1
247
-1-11
1-22279-3 SPRING, COMPRESSION
-
1
1-22279-3_SIMP
246
--1--
2161314-1 RAM, STEPPED, ATLANTIC, SF, NON-ADJ
-
1
2161314
245
-1111
2119082-8 CAM, SNAIL, INSULATION ADJUSTMENT
-
1
2119082-8
244
-1111
2079764-1 WASHER, WAVE SPRING, CREST-TO-CREST
-
1
2079764
243
6- 1 1 1 1
-1111
2119083-1
7-18023-7
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
-
1
2119083
242
-
1
7-18023-7
241
--22-
----1
2168400-6
2063440-2
SHCS, LOW HEAD, RoHS, M5 X 16
AIR FEED MODULE
-
2
2168400-6
240 D
-
1
2063440-2
238
--11-
2119740-2 TAG,IDENTIFICATION
-
1
2119740-2
213
--11-
1901094-3 SPACER, FEEDER
..
1
1901094-3
198
----2
21045-3
RING, RETAIN, EXTERN, 3/16 CRESCENT
-
2
21045-3
172
8- 1 1 1 1
- REF REF REF REF
994969-1
994970-2
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
-
1
994969-1_GATD
166
-
1
COUNTER_994970
164
----1
240638-1
SPRING, FEED FINGER
-
1
240638
163
----1
3-23627-7 PIN, RETAIN, GRVD, 3/16 X .854
-
1
3-23627-7
137
----1
2119799-1 HOLDER,FEED FINGER, AF
-
1
2119799
136
- - REF REF -
SEE NOTE 4 MEMORY CHIP, PROGRAMMED
-
1
1901689_EMPTY_OCEAN_SF
135
--11-
1633743-1 SERVO FEED LATCH ASM
..
1
1633743-1
133
-1111
1-18028-2 WASHER, FLAT, REG M4
-
1
1-18028-2
119
- - REF REF -
2119944-1 FEED FINGER ASSEMBLY,SF
-
1
2119944-1
117
-1111
1-690438-0 FRONT STRIP GUIDE
-
1
1-690438-0
96
-1111
1803078-2 SPACER, PRECISION
-
1
1803078-2
83
-1111
1-455888-2 SPACER, CRIMPER
-
1
1-455888-2
82
-2222
2079383-4 SCR, BHSC, RoHS (M4 X 8)
-
2
2079383-4
79
-1111
1803096-1 EXTENSION PLATE
-
1
1803096
78
-1111
2119956-1 DOCUMENTATION PACKAGE
-
1
2119956-1
71
-1111
2119791-9 DEPRESSOR, WIRE
-
1
2119791-9
70
-1--1
2119740-1 TAG,IDENTIFICATION
-
1
2119740-1
67
-2222
-1-11
2168078-1
2119793-1
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
-
2
2168078-1
66
-
1
2119793
63
C
6- 3 - 3 3
-1111
992763-5
2079383-4
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, BHSC, RoHS (M4 X 8)
-
3
992763-5
62
-
1
2079383-4
60
----1
5-18022-5 SCR, HEX HD CAP, M4 X 6.0
-
1
5-18022-5
59
-2222
2168083-3 SCR, SKT HD CAP, RoHS, M4 X 12.0
-
2
2168083-3
57
----1
1-1338683-1 FEED PAWL
-
1
1-1338683-1
56
-4444
2168400-1 SHCS, LOW HEAD, RoHS, M4 X 12
-
4
2168400-1
54
-1111
5018030-1 NUT, HEX, REG, RoHS, M3
-
1
5018030-1
52
-1111
811242-6
BUMPER, HOLD DOWN
-
1
811242-6_OLD
51
-1111
690753-2
SPACER, TONKER
-
1
690753-2
50
----1
18023-9
SCR, SKT HD CAP M4 X 6.0
-
1
18023-9
49
-1111
2119656-9 APPLICATOR BASIC ASSEMBLY, SF
-
1
2119656-9
46
-1-11
2161311-1 RAM, STEPPED, AMP STYLE, SIDE FEED
-
1
2161311
44
-1111
1-2079383-5 SCR, BHSC, RoHS (M8 X 40)
-
1
1-2079383-5
41
-1-11
2119645-1 DISC, NUMBERED FA WIRE ADJUSTMENT
-
1
2119645
40
-1-11
2119957-1 APPLICATOR SHIM PACK
-
1
2119957-1
39
-1111
1-2119644-3 RAM WASHER, PRECISION
-
1
1-2119644-3
38
6- 1 1 1 1
7- 1 - 1 1
-1111
2119085-1
2119092-1
3-1752356-3
FA HEAD, ATLANTIC STYLE
BOLT, ADJUSTMENT
SUPPORT, TERMINAL
-
1
2119085
37
-
1
2119092-1
35
-
1
3-1752356-3
34
-2222
2079383-8 SCR, BHSC, RoHS (M4 X 16)
-
2
2079383-8
33
-1111
-1111
2161328-1
1320908-3
HEX HEAD, FLANGED, M5 x 8mm LONG
SPACER, STRIP GUIDE
-
1
2161328
32
-
1
1320908-3
30
B
-1111
2119959-5 ASSEMBLY, STRIP GUIDE
-
1
2119959-5
29
-2222
22283-1
SPRING, COMPRESSION
-
2
SIMP_22283-1
27
-1111
240792-1
DRAG, TERMINAL
-
1
240792-1
25
-1111
1320928-2 STRIP GUIDE
-
1
1320928-2
24
-1111
2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.0
-
1
2168083-2
21
-1111
1-18028-2 WASHER, FLAT, REG M4
-
1
1-18028-2
20
-1111
2119533-1 STRIPPER, SIDE FEED
-
1
2119533
19
11 1 - 1 1 1 1
-1111
2119806-1
3-22280-3
INSERT, SHEAR
SPRING, COMPRESSION
-
1
2119806
13
-
1
SIMP_3-22280-3
12
-1111
1-356885-3 STOP, SHEAR
-
1
1-356885-3
11
1- 1 1 1 1
2-2119805-1 SHEAR HOLDER, FRONT
-
1
2-2119805-1
10
1- 1 1 1 1
11 1 1 1 1
-1111
454276-5
1333211-6
5-240641-9
FLOATING SHEAR, FRONT
ANVIL, COMBINATION .150-.300
SPACER
-
1
454276-5
9
-
1
1333211-6
8
-
1
5-240641-9
7
-----
-
-
..
1
ITEM_6
6
-1111
1-2119757-3 DEPRESSOR, SHEAR
-
1
1-2119757-3
5
-1111
238011-1
BLOCK, CRIMPER SPACER
-
1
238011-1
4
11 1 1 1 1
-1111
7-1633966-6
455888-6
CRIMPER, INSULATION O
SPACER, CRIMPER
-
1
7-1633966-6
3
-
1
455888-6
2
11 1 1 1 1
1-456430-5 CRIMPER, WIRE
-
1
1-456430-5
1
-77 -7 -6 -5 -2 PART NO
DESCRIPTION
ITEM A
NO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
mm
MATERIAL
-
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
-
DWN
C.CHEN
CHK
S.XI
APVD
I.CRUZ
PRODUCT SPEC
15DEC2011
15DEC2011
15DEC2011 NAME
-
APPLICATION SPEC
-
WEIGHT
-
SIZE
CAGE CODE
A1 00779
Customer Accessible Production Drawing
TE Connectivity
Harrisburg, PA 17105-3608
Ocean Side Feed
Applicator
-
DRAWING NO
RESTRICTED TO
2151411
SCALE
SHEET
1:2
OF
14
-
REV
E
SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
 ▷