C-2151405 Datasheet, PDF(1/4 Page) TE Connectivity Ltd – THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

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C-2151405 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

THIS DRAWING IS UNPUBLISHED.

C COPYRIGHT 20

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

2151405 -1

2151405 -2

2151405 -5

2151405 -6

2151405 -7

7- 2151405 -7

DESCRIPTION

FINE CRIMP HEIGHT ADJUST

NON-CRIMP HEIGHT ADJUST

FINE CRIMP HEIGHT ADJUST

CRIMP TOOLING KIT

FEED TYPE

MECHANICAL

PNEUMATIC

SERVO

LATCH PLATE 4

SERVO

4 LATCH PLATE 12

NONE

CONVERT TO

PNEUMATIC FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

PNEUMATIC FEED

APPLICATOR DATA

CRIMP

SIZE

WIRE .090 [2.29 mm]

INSUL .155 [3.94 mm]

APPLICATOR INSTRUCTIONS

408-10389

TYPE

TERMINAL DATA: TE TERMINAL

TE CRIMP SPECIFICATION

TERMINAL NAME: PIN & SOCKET ASSY, .062, TYPE III+

WIRE STRIP LENGTH

.141-.171 IN [3.58-4.34 mm]

TERMINAL

APPLICATION

C SPECIFICATION

114-10004

INSULATION DIAMETER RANGE

n .109-.150 IN [2.77-3.81 mm]

TERMINALS APPLIED

TE TERMINAL

C1__DWG_PN_1_0

TE TERMINAL

C1__DWG_PN_2_0

TE TERMINAL

C1__DWG_PN_3_0

TE TERMINAL

C1__DWG_PN_4_0

66597-1

C1__DWG_PN_1_1

1-66597-0

C1__DWG_PN_2_1

66598-7

C1__DWG_PN_3_1

1-66598-3

C1__DWG_PN_4_1

66597-2

C1__DWG_PN_1_2

1-66597-1

C1__DWG_PN_2_2

66598-9

C1__DWG_PN_3_2

213603-1

C1__DWG_PN_4_2

66597-4

C1__DWG_PN_1_3

66598-1

C1__DWG_PN_2_3

1-66598-0

C1__DWG_PN_3_3

213603-3

C1__DWG_PN_4_3

66597-5

C1__DWG_PN_1_4

66598-2

C1__DWG_PN_2_4

1-66598-1

C1__DWG_PN_3_4

213603-5

C1__DWG_PN_4_4

66597-8

C1__DWG_PN_1_5

66598-6

C1__DWG_PN_2_5

1-66598-2

C1__DWG_PN_3_5

WIRE

SIZE

14 AWG

16 AWG

18 AWG

CRIMP HEIGHT

mm [INCH]

1.73+/-0.05 [.068+/-.002] W1__DWG_WGAUGE_1

1.50+/-0.05 [.059+/-.002] W1__DWG_WGAUGE_2

1.32+/-0.05 [.052+/-.002] W1__DWG_WGAUGE_3

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

6.8

W1__FA_SETTING_1

W1__DWG_CRIMP_HT_2

9.1

W1__FA_SETTING_2

W1__DWG_CRIMP_HT_3

10.9

W1__FA_SETTING_3

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":

2151405 -4

2151405 -5

2151405 -6

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 50.62

& 242.

FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37, 50

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35

& 252.

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

10 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET

FOR ADDITIONAL INFORMATION.

11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,

REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE

OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL

INFORMATION.

12 WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR

USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM

WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT

AMP 4805 REV 31MAR2000

& 242.

2119950-1

2119951-1

2161326-1

2119949-1

2119951-1

2161326-1

2119949-1

2119950-1

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

1338685-1

5-18022-5

8- 2151405 -5

8- 2151405 -4

5-18022-5

8- 2151405 -5

8- 2151405 -4

5-18022-5

2119641-1

1901094-3

2119653-1

1901094-3

2119653-1

2119641-1

2119799-1

2063440-1

2168400-6 (QUANTITY 2)

2063440-1

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

--1---

-1-111

----1-

-77 -7 -6 -5 -2 -1

2119957-2

8-21084-0

2119640-1

PART NO

APPLICATOR SHIM PACK

O-RING, .676 ID, .070 DIA. MAT.

PUSH ROD, AIR FEED

DESCRIPTION

2119957-2

260

8-21084-0_GATD

252

2119640-1

250

ITEM

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

(Pacific version shown on sheets 3 of 4

& 4 of 4)

LOC

DIST

SET UP GAUGE

2119599-1 A 66

LTR

ECR-14-003644

ECR-14-006309

REVISIONS

DESCRIPTION

DATE

11MAR2014

29APR2014

DWN

APVD

RK GB

YY UG

----1-

2079988-1 BUSHING, LCH5-12, MISUMI

2079988_GATD

249

----1-

2119641-1 FEED CAM, AIR FEED

2119641-1

248

-1-111

2119798-1 DETENT PIN

2119798-1

247

-1-111

1-22279-3 SPRING, COMPRESSION

1-22279-3_SIMP

246

--1---

2119758-1 RAM, AMP STYLE, SIDE FEED, NON-ADJ.

2119758

245

-11111

2119082-9 CAM, SNAIL, INSULATION ADJUSTMENT

2119082-9

244

-11111

2079764-1 WASHER, WAVE SPRING, CREST-TO-CREST

2079764

243

-11111

6- 1 1111

--22--

2119083-1

7-18023-7

2168400-6

RETAINER, INSULATION DIAL

SCR, SKT HD CAP M3 X 4.0

SHCS, LOW HEAD, RoHS, M5 X 16

2119083

242 D

7-18023-7

241

2168400-6

240

-----1

2119580-1 MECHANICAL FEED ASSEMBLY

2119580-1

239

----1-

2063440-1 AIR FEED MODULE

2063440-1

238

--11--

2119740-2 TAG,IDENTIFICATION

2119740-2

213

--11--

1901094-3 SPACER, FEEDER

1901094-3

198

-11111

993111-1

PIN, SLOTTED SPRING 3.0 X 20.0

993111-1

177

-11111

8-22280-7 SPRING, COMPRESSION

8-22280-7_SIMP

176

-11111

1752353-2 GUIDE PIN,HOLDDOWN

1752353-2

175

-11111

1901680-2 GUIDE PIN,HOLDDOWN

1901680-2

174

----2-

21045-3

RING, RETAIN, EXTERN, 3/16 CRESCENT

21045-3

172

-11111

994969-1

MAGNET, RARE EARTH HIGH ENERGY

994969-1_GATD

166

- REF REF REF REF REF

994970-2

COUNTER, MAGNETIC

COUNTER_994970

164

----1-

240638-1

SPRING, FEED FINGER

240638

163

----1-

3-23627-7 PIN, RETAIN, GRVD, 3/16 X .854

3-23627-7

137

----1-

2119799-1 HOLDER,FEED FINGER, AF

2119799

136

- - REF REF - -

SEE NOTE 4 MEMORY CHIP, PROGRAMMED

1901689_EMPTY_OCEAN_SF

135

--11--

1633743-1 SERVO FEED LATCH ASM

1633743-1

133

-11111

1-18028-2 WASHER, FLAT, REG M4

1-18028-2

119

- - REF REF - -

2119944-1 FEED FINGER ASSEMBLY,SF

2119944-1

117

-11111

455888-5

SPACER, CRIMPER

455888-5

-11111

2119956-1

2119791-5

DOCUMENTATION PACKAGE

DEPRESSOR, WIRE

2119956-1

2119791-5

-1--11

2119740-1 TAG,IDENTIFICATION

2119740-1

-22222

2168078-1 SCREW, DRIVE, RH, RoHS, 2 x .188

2168078-1

-1-111

2119793-1 LIMITER, ADJUSTMENT BOLT

2119793

6- 3 - 3 3 3

-11111

992763-5

2079383-4

SCR, SET, SOC, CONE POINT, M3 x 4.0

SCR, BHSC, RoHS (M4 X 8)

992763-5

2079383-4

----11

5-18022-5 SCR, HEX HD CAP, M4 X 6.0

5-18022-5

----11

1338685-1 PAWL, FEED

1338685-1

-44444

2168400-1 SHCS, LOW HEAD, RoHS, M4 X 12

2168400-1

-11111

1-5018030-0 NUT, HEX, REG, RoHS, M3.5

1-5018030-0

-11111

1901681-1 HOLDDOWN, TERMINAL

1901681-1

6- 1 1 1 1 1

----12

2-1752354-2

18023-9

STANDOFF,HOLD-DOWN

SCR, SKT HD CAP M4 X 6.0

2-1752354-2

18023-9

-----1

2119652-1 FEED CAM, PRE FEED

2119652

-----1

2119653-1 FEED CAM, POST FEED

2119653

-11111

2119656-9 APPLICATOR BASIC ASSEMBLY, SF

2119656-9

-1-111

2119370-1 RAM, AMP STYLE, SIDE FEED

2119370

-11111

2079383-7 SCR, BHSC, RoHS (M8 X 25)

2079383-7

-1-111

2119645-1 DISC, NUMBERED FA WIRE ADJUSTMENT

2119645

-1-111

2119957-1 APPLICATOR SHIM PACK

2119957-1

6- 1 1111

-11111

-1-111

2119644-2

2119085-1

2119092-1

RAM WASHER, PRECISION

FA HEAD, ATLANTIC STYLE

BOLT, ADJUSTMENT

2119644-2

2119085

2119092-1

-11111

1-1752356-8 SUPPORT, TERMINAL

1-1752356-8

-22222

2079383-5 SCR, BHSC, RoHS (M4 X 20)

2079383-5

-11111

2161328-1 HEX HEAD, FLANGED, M5 x 8mm LONG

2161328

-11111

1-1320908-0 SPACER, STRIP GUIDE

1-1320908-0

-11111

2119959-1 ASSEMBLY, STRIP GUIDE

2119959-1

-11111

1320928-6 STRIP GUIDE

1320928-6

-11111

2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.0

2168083-2

-11111

1-18028-2 WASHER, FLAT, REG M4

1-18028-2

-11111

2119533-1 STRIPPER, SIDE FEED

2119533

1- 1 1 1 1 1

2119806-1 INSERT, SHEAR

2119806

-11111

3-22280-3 SPRING, COMPRESSION

SIMP_3-22280-3

-11111

1-356885-4 STOP, SHEAR

1-356885-4

1- 1 1 1 1 1

2119805-1 SHEAR HOLDER, FRONT

2119805-1

1- 1 1 1 1 1

1803095-1 FLOATING SHEAR, FRONT

1803095-1

11 1 1 1 1 1

-11111

3-1333205-0

2119757-8

ANVIL, COMBINATION

DEPRESSOR, SHEAR

3-1333205-0

2119757-8

-11111

238011-4

BLOCK, CRIMPER SPACER

238011-4

11 1 1 1 1 1

-11111

2-2119784-9

455888-1

CRIMPER, INSULATION O PREMIUM

SPACER, CRIMPER

2-2119784-9

455888-1

11 1 1 1 1 1

1-456406-8 CRIMPER, WIRE PREMIUM

1-456406-8

-77 -7 -6 -5 -2 -1 PART NO

DESCRIPTION

ITEM A

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

0.5

0.13

0.013

0.0001

DWN

C. MOYER

CHK

T. ELBIN

APVD

T. ELBIN

PRODUCT SPEC

13OCT2011

13OCT2011 NAME

APPLICATION SPEC

WEIGHT

SIZE

CAGE CODE

A1 00779

Customer Accessible Production Drawing

TE Connectivity

Harrisburg, PA 17105-3608

Ocean Side Feed

Applicator

DRAWING NO

RESTRICTED TO

2151405

SCALE

SHEET

1:2

REV

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

▷