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C-2151403 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
8
THIS DRAWING IS UNPUBLISHED.
C COPYRIGHT 20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER
REVISION
2151403 -2
A
2151403 -5
A
2151403 -6
A
2151403 -7
A
D
7- 2151403 -7
A
7
20
DESCRIPTION
FINE CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
NON-CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
CRIMP TOOLING KIT
6
FEED TYPE
PNEUMATIC
SERVO
LATCH PLATE 4
SERVO
4 LATCH PLATE 12
NONE
-
CONVERT TO
-
SERVO LATCH PLATE
SMART APPLICATOR
-
PNEUMATIC FEED
-
-
-
-
5
-
2119951-1
2161326-1
-
2119950-1
-
-
-
-
4
3
APPLICATOR STYLE CONVERSION CHART
PART NUMBERS REQUIRED
-
-
-
-
1338683-8
-
-
-
-
-
8- 2151403 -5
8- 2151403 -4
-
5-18022-5
-
-
-
-
-
1901094-3
-
-
2119641-1
-
-
-
-
-
2-1752354-2
-
-
2119799-1
-
-
-
-
-
2168400-6 (QUANTITY 2)
-
-
2063440-1
-
-
-
-
APPLICATOR DATA
CRIMP
SIZE
WIRE 3.00 mm [.118]
INSUL 3.75 mm [.148]
APPLICATOR INSTRUCTIONS
408-10389
TYPE
F
OV
TERMINAL DATA: YAZAKI TERMINAL
YAZAKI CRIMP SPECIFICATION
TERMINAL NAME: 6.3mm YESC UNSEALED MALE TERMINAL
WIRE STRIP LENGTH
5.50-6.00 mm [.217-.236 IN]
TERMINAL
APPLICATION
C SPECIFICATION
YPES-15-599E Rev 01
-
INSULATION DIAMETER RANGE
n 2.20-3.40 mm [.087-.134 IN]
-
-
-
-
TERMINALS APPLIED 10
TE TERMINAL
1949106-1
C1__DWG_PN_1_0
YAZAKI TERMINAL
C1__DWG_PN_2_0
C1__DWG_PN_1_1
7114-4121-02
C1__DWG_PN_2_1
TE TERMINAL
C1__DWG_PN_3_0
YAZAKI TERMINAL
C1__DWG_PN_4_0
TERMINAL DATA: YAZAKI TERMINAL
YAZAKI CRIMP SPECIFICATION
TERMINAL NAME: 6.3mm YESC UNSEALED FEMALE TERMINAL
WIRE STRIP LENGTH
INSULATION DIAMETER RANGE
5.50-6.00 mm [.217-.236 IN]
TERMINAL
APPLICATION
SPECIFICATION
YPES-15-599E Rev 01
-
n 2.20-3.40 mm [.087-.134 IN]
-
-
-
-
TERMINALS APPLIED 10
TE TERMINAL
1949107-1
-
C2__DWG_PN_1_0
YAZAKI TERMINAL
C2__DWG_PN_2_0
C2__DWG_PN_1_1
7116-4121-02
C2__DWG_PN_2_1
C2__DWG_PN_1_2
-
C2__DWG_PN_2_2
TE TERMINAL
-
-
C2__DWG_PN_3_0
YAZAKI TERMINAL
C2__DWG_PN_4_0
C2__DWG_PN_3_2
-
C2__DWG_PN_4_2
C2__DWG_PN_3_3
-
C2__DWG_PN_4_3
WIRE
SIZE
12 AWG OR 3.00mm2
14 AWG OR 2.00mm2
16 AWG OR 1.25mm2
2x18 AWG OR 0.85mm²
2X20 AWG OR 0.50mm²
CRIMP HEIGHT
mm [INCH]
1.80+/-0.05 [.071+/-.002] W1__DWG_WGAUGE_1
1.80+/-0.05 [.071+/-.002] W1__DWG_WGAUGE_2
1.55+/-0.05 [.061+/-.002] W1__DWG_WGAUGE_3
1.65+/-0.05 [.065+/-.002] W1__DWG_WGAUGE_4
1.65+/-0.05 [.065+/-.002] W1__DWG_WGAUGE_5
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
7.5
W1__DWG_CRIMP_HT_2
7.5
W1__DWG_CRIMP_HT_3
9.5
W1__DWG_CRIMP_HT_4
9.1
W1__DWG_CRIMP_HT_5
9.1
9
W1__FA_SETTING_1
W1__FA_SETTING_2
W1__FA_SETTING_3
W1__FA_SETTING_4
W1__FA_SETTING_5
WIRE
SIZE
12 AWG OR 3.00mm2
2x 2.50mm²
14 AWG OR 2.00mm2
16 AWG OR 1.25mm2
18 AWG OR 0.85mm2
CRIMP HEIGHT
mm [INCH]
1.85+/-0.05 [.073+/-.002] W2__DWG_WGAUGE_1
1.80+/-0.05 [.071+/-.002] W2__DWG_WGAUGE_2
1.75+/-0.05 [.069+/-.002] W2__DWG_WGAUGE_3
1.65+/-0.05 [.065+/-.002] W2__DWG_WGAUGE_4
1.65+/-0.05 [.065+/-.002] W2__DWG_WGAUGE_5
CRIMP HEIGHT
9
REFERENCE SETTING
W2__DWG_CRIMP_HT_1
7.5
W2__FA_SETTING_1
W2__DWG_CRIMP_HT_2
7.5
W2__FA_SETTING_2
W2__DWG_CRIMP_HT_3
8.4
W2__FA_SETTING_3
W2__DWG_CRIMP_HT_4
9.1
W2__FA_SETTING_4
W2__DWG_CRIMP_HT_5
9.1
W2__FA_SETTING_5
1 RECOMMENDED SPARE PARTS
2 GREASE BEARING SURFACES LIGHTLY
B
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-
SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
2151403 -4
2151403 -5
2151403 -6
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37
& 180.
7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35
& 252.
8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
10 TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.
11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE
A
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
12 WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6)
USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF
4.00 .
& 180.
AMP 4805 REV 31MAR2000
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
--1--
-1-11
----1
----1
----1
-77 -7 -6 -5 -2
2119957-2
8-21084-0
2119640-1
2079988-1
2119641-1
PART NO
APPLICATOR SHIM PACK
O-RING, .676 ID, .070 DIA. MAT.
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
FEED CAM, AIR FEED
DESCRIPTION
-
1
2119957-2
260
-
1
8-21084-0_GATD
252
-
1
2119640-1
250
-
1
2079988_GATD
249
-
1
2119641-1
248
ITEM
NO
ATLANTIC VERSION
Shown on sheets 1 of 4 & 2 of 4
(Pacific version shown on sheets 3 of 4
& 4 of 4)
2
LOC
DIST
SET UP GAUGE
2119599-1
A 66
P
LTR
2
A
REDESIGN
RELEASED
REVISIONS
DESCRIPTION
1
DATE
20AUG2014
17OCT2014
DWN
APVD
BH BH
BH TE
-1-11
-1-11
--1--
-1111
-1111
6- 1 111
-1111
--22-
----1
--11-
--11-
6- 1 1 1 1
-1111
-1111
-1111
-1111
----2
-1111
- REF REF REF REF
----1
----1
----1
- - REF REF -
--11-
- - REF REF -
-1111
-1111
-2222
-1111
-1111
-1111
-1--1
-2222
-1-11
6- 3 - 3 3
-1111
----1
----1
-4444
-1111
-1111
----1
-1111
-1-11
-1111
-1-11
-1-11
-1111
6- 1 1 1 1
-1-11
-1111
-2222
-1111
-1111
-1111
-1111
-1111
-1111
-1111
-1111
1- 1 1 1 1
-1111
-1111
1- 1 1 1 1
1- 1 1 1 1
11 1 111
-----
-----
-1111
-1111
11 1 1 1 1
-1111
11 1 1 1 1
2119798-1
1-22279-3
2119758-1
2119082-4
2079764-1
2119083-1
7-18023-7
2168400-6
2063440-1
2119740-2
1901094-3
2-1752354-2
993111-1
8-22280-7
1752353-2
1901680-2
21045-3
994969-1
994970-2
240638-1
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
2119944-1
318563-1
455888-5
2079383-4
1803096-1
2119956-1
2119791-5
2119740-1
2168078-1
2119793-1
992763-5
2079383-4
5-18022-5
1338683-8
2168400-1
1-5018030-0
1901681-9
18023-9
2119656-9
2119370-1
2079383-7
2119645-1
2119957-1
1-2119644-2
2119085-1
2119092-1
1752356-1
2079383-5
2161328-1
1320908-1
2119959-2
455888-3
1320928-4
2168083-2
1-18028-2
2119533-1
2119806-1
3-22280-3
1-356885-4
2119805-1
454276-5
1-1803056-8
-
-
2119757-8
238011-4
2-1633963-6
455888-5
5-1633305-9
DETENT PIN
SPRING, COMPRESSION
RAM, AMP STYLE, SIDE FEED, NON-ADJ.
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
SHCS, LOW HEAD, RoHS, M5 X 16
AIR FEED MODULE
TAG,IDENTIFICATION
SPACER, FEEDER
STANDOFF,HOLD-DOWN
PIN, SLOTTED SPRING 3.0 X 20.0
SPRING, COMPRESSION
GUIDE PIN,HOLDDOWN
GUIDE PIN,HOLDDOWN
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
FEED FINGER ASSEMBLY,SF
GUARD, FRONT CHIP
SPACER, CRIMPER
SCR, BHSC, RoHS (M4 X 8)
EXTENSION PLATE
DOCUMENTATION PACKAGE
DEPRESSOR, WIRE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, BHSC, RoHS (M4 X 8)
SCR, HEX HD CAP, M4 X 6.0
FEED PAWL
SHCS, LOW HEAD, RoHS, M4 X 12
NUT, HEX, REG, RoHS, M3.5
HOLDDOWN, TERMINAL
SCR, SKT HD CAP M4 X 6.0
APPLICATOR BASIC ASSEMBLY, SF
RAM, AMP STYLE, SIDE FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
FA HEAD, ATLANTIC STYLE
BOLT, ADJUSTMENT
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
HEX HEAD, FLANGED, M5 x 8mm LONG
SPACER, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
SPACER, CRIMPER
STRIP GUIDE
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
-
-
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION OVERLAP PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
-
1
2119798-1
247
-
1
1-22279-3_SIMP
246
-
1
2119758
245
-
1
2119082-4
244
-
1
2079764
243
-
1
2119083
242
-
1
7-18023-7
241
-
2
2168400-6
240
-
1
2063440-1_OLD
238
-
1
2119740-2
213
..
1
1901094-3
198
-
1
2-1752354-2
180
-
1
993111-1
177
-
1
8-22280-7_SIMP
176
-
1
1752353-2
175
-
1
1901680-2
174
-
2
21045-3
172
-
1
994969-1_GATD
166
-
1
COUNTER_994970
164
-
1
240638
163
-
1
3-23627-7
137
-
1
2119799
136
-
1
1901689_EMPTY_OCEAN_SF
135
..
1
1633743-1
133
-
1
2119944-1
117
-
1
318563-1
89
-
1
455888-5
82
-
2
2079383-4
79
-
1
1803096-1
78
-
1
2119956-1
71
-
1
2119791-5
70
-
1
2119740-1
67
-
2
2168078-1
66
-
1
2119793
63
-
3
992763-5
62
-
1
2079383-4
60
-
1
5-18022-5
59
-
1
1338683-8
56
-
4
2168400-1
54
-
1
1-5018030-0
52
-
1
1901681-9
51
-
3
18023-9
49
-
1
2119656-9
46
-
1
2119370
44
-
1
2079383-7
41
-
1
2119645
40
-
1
2119957-1
39
-
1
1-2119644-2
38
-
1
2119085
37
-
1
2119092-1
35
-
1
1752356-1
34
-
2
2079383-5
33
-
1
2161328
32
-
1
1320908-1
30
-
1
2119959-2
29
-
1
455888-3
28
-
1
1320928-4
24
-
1
2168083-2
21
-
1
1-18028-2
20
-
1
2119533
19
-
1
2119806
13
-
1
SIMP_3-22280-3
12
-
1
1-356885-4
11
-
1
2119805-1
10
-
1
454276-5
9
-
1
1-1803056-8
8
..
1
ITEM_7
7
..
1
ITEM_6
6
-
1
2119757-8
5
-
1
238011-4
4
-
1
2-1633963-6
3
-
1
455888-5
2
-
1
5-1633305-9
1
D
C
B
-77 -7 -6 -5 -2 PART NO
DESCRIPTION
ITEM A
NO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
mm
MATERIAL
-
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
0.5
0.13
0.013
0.0001
-
-
-
DWN
13AUG2014
BOB HIGMAN
CHK
G.BAILEY
13AUG2014
APVD
13AUG2014 NAME
G.BAILEY
PRODUCT SPEC
-
APPLICATION SPEC
-
WEIGHT
-
SIZE
CAGE CODE
A1 00779
Customer Accessible Production Drawing
TE Connectivity
Harrisburg, PA 17105-3608
Ocean Side Feed
Applicator
-
DRAWING NO
RESTRICTED TO
2151403
SCALE
SHEET
1:2
OF
14
-
REV
A
SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
 ▷