C-2151370 Datasheet, PDF(1/4 Page) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

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C-2151370 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

THIS DRAWING IS UNPUBLISHED.

C COPYRIGHT 20

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

2151370 -1

2151370 -2

2151370 -5

2151370 -6

2151370 -7

7- 2151370 -7

DESCRIPTION

FINE CRIMP HEIGHT ADJUST

NON-CRIMP HEIGHT ADJUST

FINE CRIMP HEIGHT ADJUST

CRIMP TOOLING KIT

FEED TYPE

MECHANICAL

PNEUMATIC

SERVO

LATCH PLATE 4

SERVO

4 LATCH PLATE 12

NONE

CONVERT TO

PNEUMATIC FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

PNEUMATIC FEED

2119950-1

2119951-1

2161326-1

2119949-1

2119951-1

2161326-1

2119949-1

2119950-1

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

2119792-2

2119641-1

1901697-1

8- 2151370 -5

8- 2151370 -4

2063961-1

5-18022-5

2119653-1

1901697-1

8- 2151370 -5

8- 2151370 -4

2063961-1

5-18022-5

2119653-1

2119792-2

2119641-1

APPLICATOR DATA

CRIMP

WIRE

INSUL

SIZE

.130 [3.30 mm]

.180 [4.57 mm]

APPLICATOR INSTRUCTIONS

408-10390

TYPE

2063440-1

2168400-7 (QUANTITY 2)

2063440-1

TERMINAL DATA: TE TERMINAL

TERMINAL NAME: RING TERMINAL

WIRE STRIP LENGTH

.172-.210 IN [4.37-5.33 mm]

TERMINAL

APPLICATION

C SPECIFICATION

114-2084

TERMINALS APPLIED

TE TERMINAL

C1__DWG_PN_1_0

TE TERMINAL

C1__DWG_PN_2_0

40660

C1__DWG_PN_1_1

40724-3

C1__DWG_PN_2_1

40661

C1__DWG_PN_1_2

40725

C1__DWG_PN_2_2

40661-1

C1__DWG_PN_1_3

40725-1

C1__DWG_PN_2_3

40723

C1__DWG_PN_1_4

40725-2

C1__DWG_PN_2_4

40724

C1__DWG_PN_1_5

40725-3

C1__DWG_PN_2_5

42569-1

C1__DWG_PN_1_6

TE CRIMP SPECIFICATION

INSULATION DIAMETER RANGE

n .100-.140 IN [2.54-3.56 mm]

TE TERMINAL

C1__DWG_PN_3_0

TE TERMINAL

C1__DWG_PN_4_0

40725-5

C1__DWG_PN_3_1

160701-2

C1__DWG_PN_4_1

42007

C1__DWG_PN_3_2

160211-1

C1__DWG_PN_4_2

63872-1

C1__DWG_PN_3_3

160211-2

63872-2

C1__DWG_PN_3_4

160337-2

160701-1

C1__DWG_PN_3_5

160699-1

WIRE

SIZE

14 AWG

16 AWG

1.00mm2

20 AWG(1) + 22 AWG(1)

18 AWG

CRIMP HEIGHT

mm [INCH]

2.59+/-0.05 [.102+/-.002] W1__DWG_WGAUGE_1

2.39+/-0.05 [.094+/-.002] W1__DWG_WGAUGE_2

2.31+/-0.05 [.091+/-.002] W1__DWG_WGAUGE_3

2.29+/-0.05 [.090+/-.002] W1__DWG_WGAUGE_4

2.26+/-0.05 [.089+/-.002] W1__DWG_WGAUGE_5

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

4.4

W1__FA_SETTING_1

W1__DWG_CRIMP_HT_2

6.6

W1__FA_SETTING_2

W1__DWG_CRIMP_HT_3

7.6

W1__FA_SETTING_3

W1__DWG_CRIMP_HT_4

7.5

W1__FA_SETTING_4

W1__DWG_CRIMP_HT_5

8.1

W1__FA_SETTING_5

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":

2151370 -4

2151370 -5

2151370 -6

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62.

APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242.

FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37.

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252.

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

10 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET

FOR ADDITIONAL INFORMATION.

11 THE RECOMMENDED SET-UP FOR END FEED APPLICATORS IS POST-FEED WITH

ITEM 2119653-1. THE APPLICATOR CAN BE CONFIGURED FOR PRE-FEED WITH

ITEM 2119652-1 BUT MAY ENCOUNTER PROBLEMS WITH SOME APPLICATIONS.

FEED ISSUES OR TERMINAL JAMMING MAY OCCUR IN THE PRE-FEED CONFIGURATION.

12 WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR

USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM

WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT

AMP 4805 REV 31MAR2000

13 TERMINAL LUBRICANT RECOMMENDED.

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

12 - - 1 - - - 1

-77 -7 -6 -5 -2 -1

2119957-2

PART NO

APPLICATOR SHIM PACK

DESCRIPTION

260

ITEM

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

(Pacific version shown on sheets 3 of 4

& 4 of 4)

LOC

DIST

SET UP GAUGE

2119599-2

A 66

LTR

ECR-13-012871

ECR-13-016505

ECR-16-014255

ECR-17-000493

REVISIONS

DESCRIPTION

DATE

14AUG2013

24OCT2013

08OCT2016

12JAN2017

DWN

APVD

CC TE

KH TE

JH JDG

TB GB

7 - 1 - 1 1 1 1 8-21084-0

O-RING, .676 ID, .070 DIA. MAT.

252

- - - - 1 - 1 2119640-1

PUSH ROD, AIR FEED

250

- - - - 1 - 1 1803259-1

BUSHING, FLANGED

249

- - - - 1 - 1 2119641-1

FEED CAM, AIR FEED

248

- 1 - 1 1 1 1 2119798-1

DETENT PIN

247

- 1 - 1 1 1 1 1-22279-3

SPRING, COMPRESSION

246

- - 1 - - - 1 2119759-1

RAM, AMP STYLE, END FEED, NON-ADJUST

245

- 1 1 1 1 11

2119082-9

2079764-1

CAM, SNAIL, INSULATION ADJUSTMENT

WASHER, WAVE SPRING, CREST-TO-CREST

244

243

6 - 1 1 1 1 1 1 2119083-1

RETAINER, INSULATION DIAL

242

- - 2 2 - - 2 2168400-7

SHCS, LOW HEAD, RoHS, M5 X 10

240

- - - - - 1 1 2119580-1

MECHANICAL FEED ASSEMBLY

239

- - - - 1 - 1 2063440-1

AIR FEED MODULE

238

- - 1 1 - - 1 2119740-2

TAG,IDENTIFICATION

213

- - REF REF - - 1 1901697-1

FEED FINGER ASSEMBLY,EF

183

- - - - 2 -2

21045-3

RING, RETAIN, EXTERN, 3/16 CRESCENT

172

- 1 1 1 1 11

994969-1

MAGNET, RARE EARTH HIGH ENERGY

166

- REF REF REF REF REF 1 994970-2

COUNTER, MAGNETIC

164

- - - - 1 -1

240638-1

SPRING, FEED FINGER

163

- - - - 1 - 1 3-23627-7

PIN, RETAIN, GRVD, 3/16 X .854

137

- - REF REF - - 1 SEE NOTE 4

MEMORY CHIP, PROGRAMMED

135

- - 1 1 - - 1 1633743-1

SERVO FEED LATCH ASM

133

13 - 1 1 1 1 1 1 2119955-2

ASSY, LUBRICATOR, END FEED

- 1 1 1 1 11

455888-5

SPACER, CRIMPER

- 1 1 1 1 1 1 2119791-9

DEPRESSOR, WIRE

- 1 1 1 1 1 1 2119956-2

DOCUMENTATION PACKAGE

- 2 2 2 2 2 2 2-18032-2

SCR, SET, FLT POINT M3 X 10.0

- 1 - - 1 1 1 2119740-1

TAG,IDENTIFICATION

- 2 2 2 2 2 2 2168078-1

SCREW, DRIVE, RH, RoHS, 2 x .188

- 1 - 1 1 11

6 - 3 - 3 3 33

2119793-1

992763-5

LIMITER, ADJUSTMENT BOLT

SCR, SET, SOC, CONE POINT, M3 x 4.0

63 C

- 1 1 1 1 1 1 2079383-4

SCR, BHSC, RoHS (M4 X 8)

- - - - - 1 1 5-18022-5

SCR, HEX HD CAP, M4 X 6.0

- - - - - 1 1 2063961-1

FEED FINGER

- 4 4 4 4 4 4 2168400-4

SHCS, LOW HEAD, RoHS, M4 X 8

- 2 2 2 2 2 2 2168083-3

SCR, SKT HD CAP, RoHS, M4 X 12.0

- 2 2 2 2 2 2 5018030-2

NUT, HEX, REG, RoHS, M4

- 2 2 2 2 2 2 5018030-1

NUT, HEX, REG, RoHS, M3

- 2 2 2 2 22

986965-8

NUT, LOCK, HEX, TORQUE (M4)

- - - - 1 - 1 2119792-2

PAWL, EF, AIR

- - - - 1 23

18023-9

SCR, SKT HD CAP M4 X 6.0

- - - - - 1 1 2119652-1

FEED CAM, PRE FEED

- - - - - 1 1 2119653-1

FEED CAM, POST FEED

- 1 1 1 1 1 1 2119655-5

APPLICATOR BASIC ASSEMBLY, EF

- 1 - 1 1 1 1 2119369-1

RAM,AMP STYLE, END FEED

- 1 1 1 1 1 1 2079383-7

SCR, BHSC, RoHS (M8 X 25)

- 1 - 1 1 1 1 2119645-1

DISC, NUMBERED FA WIRE ADJUSTMENT

- 1 - 1 1 1 1 2119957-1

APPLICATOR SHIM PACK

- 1 1 1 1 1 1 2119644-2

RAM WASHER, PRECISION

6 - 1 1 1 1 1 1 2119085-1

FA HEAD, ATLANTIC STYLE

7 - 1 - 1 1 1 1 2119092-1

BOLT, ADJUSTMENT

- 8 8 8 8 88

- 2 2 2 2 22

1-18028-2

2168083-9

WASHER, FLAT, REG M4

SCR, SKT HD CAP, RoHS, M4 X 20

33 B

- 2 2 2 2 2 2 1-2168083-0 SCR, SKT HD CAP, RoHS, M4 X 10

- 1 1 1 1 11

240639-1

STRIPPER (MACHINING)

- 2 2 2 2 2 2 1320906-1

STUD, THREADED

- 1 1 1 1 1 1 1752371-1

PLATE, STRIP GUIDE

- 2 2 2 2 2 2 2-22281-3

SPRING, COMPRESSION

- 1 1 1 1 1 1 1752373-1

DRAG

- 1 1 1 1 1 1 1-1901696-9 STRIP GUIDE, REAR

- 1 1 1 1 1 1 1-1901695-9 STRIP GUIDE, FRONT

- 4 4 4 4 4 4 1-2079383-1 SCR, BHSC, RoHS (M6 X 12)

- 1 1 1 1 1 1 3-240641-6

SPACER

1 - 1 1 1 1 11

240644-1

PLATE, REAR SHEAR

- - - - - -1

1 - 1 1 1 1 11

690482-4

PLATE, FRONT SHEAR

1 1 1 1 1 1 1 1 1333221-9

ANVIL, EF .130

1 - 1 1 1 1 1 1 1-690474-7

BLADE, SLUG

- 1 1 1 1 11

240641-3

SPACER

- 1 1 1 1 11

238009-1

BLOCK, FL CRIMPER SPACER

1 1 1 1 1 1 1 1 2119582-3

CRIMPER, INSULATION F PREMIUM

- 1 1 1 1 11

455888-3

SPACER, CRIMPER

1 1 1 1 1 1 11

456410-3

CRIMPER, WIRE PREMIUM

-77 -7 -6 -5 -2 -1 PART NO

DESCRIPTION

ITEM A

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

DWN

L.ZHANG

CHK

L.ZHANG

APVD

S.XI

PRODUCT SPEC

09DEC2011

09DEC2011 NAME

APPLICATION SPEC

WEIGHT

SIZE

CAGE CODE

A1 00779

Customer Accessible Production Drawing

TE Connectivity

Harrisburg, PA 17105-3608

OCEAN END FEED

APPLICATOR

DRAWING NO

RESTRICTED TO

2151370

SCALE

SHEET

1:1

REV

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

▷