C-2151349 Datasheet, PDF(1/4 Page) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

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C-2151349 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

THIS DRAWING IS UNPUBLISHED.

C COPYRIGHT 20

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

DESCRIPTION

2151349 -2

FINE CRIMP HEIGHT ADJUST

2151349 -5

FINE CRIMP HEIGHT ADJUST

2151349 -6

NON-CRIMP HEIGHT ADJUST

2151349 -7

FINE CRIMP HEIGHT ADJUST

7- 2151349 -7

CRIMP TOOLING KIT

FEED TYPE

PNEUMATIC

SERVO

LATCH PLATE 4

SERVO

4 LATCH PLATE 12

NONE

CONVERT TO

SERVO LATCH PLATE

SMART APPLICATOR

PNEUMATIC FEED

APPLICATOR DATA

CRIMP

SIZE

WIRE 2.10 mm [.083]

INSUL 2.50 mm [.098]

APPLICATOR INSTRUCTIONS

408-10389

TYPE

TERMINAL DATA: FCI TERMINAL

FCI CRIMP SPECIFICATION

TERMINAL NAME: TERMINAL, 2.8mm SICMA-2

WIRE STRIP LENGTH

4.08-4.09 mm [.160-.161 IN]

TERMINAL

APPLICATION

C SPECIFICATION

FCI SPEC

INSULATION DIAMETER RANGE

n 1.30-2.10 mm [.051-.083 IN]

TERMINALS APPLIED

TE TERMINAL

1572406-1

C1__DWG_PN_1_0

FCI TERMINAL

C1__DWG_PN_2_0

C1__DWG_PN_1_1

211CC3S1120

C1__DWG_PN_2_1

TE TERMINAL

1752406-2

C1__DWG_PN_3_0

FCI TERMINAL

C1__DWG_PN_4_0

C1__DWG_PN_3_1

211CC3S1220

C1__DWG_PN_4_1

WIRE

SIZE

0.75mm2

0.35+0.35

0.60mm2

0.50mm2

0.35mm2

CRIMP HEIGHT

mm [INCH]

1.22+/-0.04 [.048+/-.002] W1__DWG_WGAUGE_1

1.21+/-0.04 [.048+/-.002] W1__DWG_WGAUGE_2

1.19+/-0.04 [.047+/-.002] W1__DWG_WGAUGE_3

1.18+/-0.04 [.046+/-.002] W1__DWG_WGAUGE_4

1.15+/-0.04 [.045+/-.002] W1__DWG_WGAUGE_5

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

4.7

W1__DWG_CRIMP_HT_2

4.8

W1__DWG_CRIMP_HT_3

5.1

W1__DWG_CRIMP_HT_4

5.2

W1__DWG_CRIMP_HT_5

5.7

W1__FA_SETTING_1

W1__FA_SETTING_2

W1__FA_SETTING_3

W1__FA_SETTING_4

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":

2151349 -4

2151349 -5

2151349 -6

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 180, 62

FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37, 180

& 242.

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35

& 252.

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

10 TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.

11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,

REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE

OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL

INFORMATION.

12 WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR

USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM

WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT

& 242.

AMP 4805 REV 31MAR2000

2119951-1

2161326-1

2119950-1

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

1338685-1

8- 2151349 -5

8- 2151349 -4

5-18022-5

1901094-3

2119641-1

2119799-1

2168400-6 (QUANTITY 2)

2063440-1

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

--1--

-1-11

----1

-77 -7 -6 -5 -2

2119957-2

8-21084-0

2119640-1

2079988-1

2119641-1

PART NO

APPLICATOR SHIM PACK

O-RING, .676 ID, .070 DIA. MAT.

PUSH ROD, AIR FEED

BUSHING, LCH5-12, MISUMI

FEED CAM, AIR FEED

DESCRIPTION

2119957-2

260

8-21084-0_GATD

252

2119640-1

250

2079988_GATD

249

2119641-1

248

ITEM

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

(Pacific version shown on sheets 3 of 4

& 4 of 4)

LOC

DIST

SET UP GAUGE

2119599-1

A 66

LTR

DEVELOPMENT

RELEASED

REVISIONS

DESCRIPTION

DATE

19JUL2012

21MAR2013

DWN

APVD

YY SX

YY UG

-1-11

2119798-1 DETENT PIN

2119798-1

247

-1-11

1-22279-3 SPRING, COMPRESSION

1-22279-3_SIMP

246

--1--

2119758-1 RAM, AMP STYLE, SIDE FEED, NON-ADJ.

2119758

245

-1111

2119082-8 CAM, SNAIL, INSULATION ADJUSTMENT

2119082-8

244

-1111

2079764-1 WASHER, WAVE SPRING, CREST-TO-CREST

2079764

243

6- 1 1 1 1

-1111

2119083-1

7-18023-7

RETAINER, INSULATION DIAL

SCR, SKT HD CAP M3 X 4.0

2119083

242

7-18023-7

241

--22-

----1

2168400-6

2063440-1

SHCS, LOW HEAD, RoHS, M5 X 16

AIR FEED MODULE

2168400-6

240 D

2063440-1

238

--11-

2119740-2 TAG,IDENTIFICATION

2119740-2

213

--11-

1901094-3 SPACER, FEEDER

1901094-3

198

6-1111

2-1752354-3 STANDOFF,HOLD-DOWN

2-1752354-3

180

-1111

993111-1

PIN, SLOTTED SPRING 3.0 X 20.0

993111-1

177

-1111

8-22280-7 SPRING, COMPRESSION

8-22280-7_SIMP

176

-1111

1752353-2 GUIDE PIN,HOLDDOWN

1752353-2

175

-1111

1901680-2 GUIDE PIN,HOLDDOWN

1901680-2

174

----2

21045-3

RING, RETAIN, EXTERN, 3/16 CRESCENT

21045-3

172

-1111

994969-1

MAGNET, RARE EARTH HIGH ENERGY

994969-1_GATD

166

- REF REF REF REF

994970-2

COUNTER, MAGNETIC

COUNTER_994970

164

----1

240638-1

SPRING, FEED FINGER

240638

163

----1

3-23627-7 PIN, RETAIN, GRVD, 3/16 X .854

3-23627-7

137

----1

2119799-1 HOLDER,FEED FINGER, AF

2119799

136

- - REF REF -

SEE NOTE 4 MEMORY CHIP, PROGRAMMED

1901689_EMPTY_OCEAN_SF

135

--11-

1633743-1 SERVO FEED LATCH ASM

1633743-1

133

- - REF REF -

2119944-1 FEED FINGER ASSEMBLY,SF

2119944-1

117

-1111

318563-1

GUARD, FRONT CHIP

318563-1

-1111

455888-5

SPACER, CRIMPER

455888-5

-1111

22278-8

SPRING, COMPRESSION

SIMP_22278-8

-1111

854769-4

HOLDER, INS

854769-4

-1111

-1--1

2119956-1

2119740-1

DOCUMENTATION PACKAGE

TAG,IDENTIFICATION

2119956-1

2119740-1

-2222

2168078-1 SCREW, DRIVE, RH, RoHS

2168078-1

-1-11

2119793-1 LIMITER, ADJUSTMENT BOLT

2119793

6-3-33

-1111

992763-5

2079383-4

SCR, SET, SOC, CONE POINT, M3 x 4.0

SCR, BHSC, RoHS (M4 X 8)

992763-5

2079383-4

----1

5-18022-5 SCR, HEX HD CAP, M4 X 6.0

5-18022-5

-1111

21028-2

PIN, SLOTTED SPRING .062 X .250

21028-2

----1

1338685-1 PAWL, FEED

1338685-1

-4444

2168400-1 SHCS, LOW HEAD, RoHS, M4 X 12

2168400-1

-1111

1-5018030-0 NUT, HEX, REG, RoHS, M3.5

1-5018030-0

-1111

1901681-1 HOLDDOWN, TERMINAL

1901681-1

----1

18023-9

SCR, SKT HD CAP M4 X 6.0

18023-9

-1111

2119656-9 APPLICATOR BASIC ASSEMBLY, SF

2119656-9

-1-11

2119370-1 RAM, AMP STYLE, SIDE FEED

2119370

-1111

2079383-7 SCR, BHSC, RoHS (M8 X 25)

2079383-7

-1-11

2119645-1 DISC, NUMBERED FA WIRE ADJUSTMENT

2119645

-1-11

2119957-1 APPLICATOR SHIM PACK

2119957-1

-1111

2119644-1 RAM WASHER, PRECISION

2119644-1

6- 1 111

-1-11

2119085-1

2119092-1

FA HEAD, ATLANTIC STYLE

BOLT, ADJUSTMENT

2119085

2119092-1

-1111

1-1752356-3 SUPPORT, TERMINAL

1-1752356-3

-2222

-1111

2079383-5

2161328-1

SCR, BHSC, RoHS (M4 X 20)

HEX HEAD, FLANGED, M5 x 8mm LONG

2079383-5

2161328

-1111

1320908-3 SPACER, STRIP GUIDE

1320908-3

-1111

2119959-1 ASSEMBLY, STRIP GUIDE

2119959-1

-1111

455888-3

SPACER, CRIMPER

455888-3

-1111

1320928-4 STRIP GUIDE

1320928-4

-1111

2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.0

2168083-2

-1111

1-18028-2 WASHER, FLAT, REG M4

1-18028-2

-1111

2119533-1 STRIPPER, SIDE FEED

2119533

1- 1 1 1 1

-1111

2119806-1

3-22280-3

INSERT, SHEAR

SPRING, COMPRESSION

2119806

SIMP_3-22280-3

-1111

1-356885-4 STOP, SHEAR

1-356885-4

1- 1 1 1 1

2119805-1 SHEAR HOLDER, FRONT

2119805-1

1- 1 111

111111

-----

318707-1

3-1633138-8

FLOATING SHEAR, FRONT

ANVIL, COMBINATION

318707-1

3-1633138-8

ITEM_7

-----

ITEM_6

-1111

2119780-7 DEPRESSOR, SHEAR

2119780-7

-1111

3-238011-3 BLOCK, CRIMPER SPACER

3-238011-3

11 1 1 1 1

-1111

1633964-5

455888-3

CRIMPER, INSULATION OVERLAP PREMIUM

SPACER, CRIMPER

1633964-5

455888-3

11 1 1 1 1

8-1633305-5 CRIMPER, WIRE PREMIUM

8-1633305-5

-77 -7 -6 -5 -2 PART NO

DESCRIPTION

ITEM A

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

0.1

0.02

0.005

0.0005

DWN

Y.YIN

CHK

G.BAILEY

APVD

S.XI

PRODUCT SPEC

19JUL2012

19JUL2012 NAME

APPLICATION SPEC

WEIGHT

SIZE

CAGE CODE

A1 00779

Customer Accessible Production Drawing

TE Connectivity

Harrisburg, PA 17105-3608

Ocean Side Feed

Applicator

DRAWING NO

RESTRICTED TO

2151349

SCALE

SHEET

1:1

REV

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

▷