C-2151340 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

8
THIS DRAWING IS UNPUBLISHED.
C ^{COPYRIGHT 20}
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER
REVISION
2151340 -2
B
2151340 -5
B
2151340 -6
B
2151340 -7
B
D
7- 2151340 -7
A
7
20
DESCRIPTION
FINE CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
NON-CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
CRIMP TOOLING KIT
6
FEED TYPE
PNEUMATIC
SERVO
LATCH PLATE 4
SERVO
4 LATCH PLATE 12
NONE
-
CONVERT TO
-
SERVO LATCH PLATE
SMART APPLICATOR
-
PNEUMATIC FEED
-
-
-
-
APPLICATOR DATA
CRIMP
SIZE
WIRE 2.79 mm [.110]
INSUL 4.57 mm [.180]
APPLICATOR INSTRUCTIONS
408-10389
TYPE
F
F
TERMINAL DATA: TE TERMINAL
TE CRIMP SPECIFICATION
TERMINAL NAME: RECEPTACLE, HEAVY DUTY BURNER CONNECTOR
WIRE STRIP LENGTH
4.70-5.40 mm [.185-.213 IN]
TERMINAL
APPLICATION
C ^{SPECIFICATION}
114-1028
-
INSULATION DIAMETER RANGE
n
3.96 mm [.156 IN]
-
-
-
-
TERMINALS APPLIED
10
TE TERMINAL
C1__DWG_PN_1_0
TE TERMINAL
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_3_0
TE TERMINAL
C1__DWG_PN_4_0
640748-1
C1__DWG_PN_1_1
640748-7
C1__DWG_PN_2_1
WIRE
SIZE
14 AWG
16 AWG
18 AWG
CRIMP HEIGHT
mm [INCH]
1.88+/-0.05 [.074+/-.002] ^{W1__DWG_WGAUGE_1}
1.65+/-0.05 [.065+/-.002] ^{W1__DWG_WGAUGE_2}
1.47+/-0.05 [.058+/-.002] ^{W1__DWG_WGAUGE_3}
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
2.4
W1__DWG_CRIMP_HT_2
5.1
W1__DWG_CRIMP_HT_3
7.2
9
W1__FA_SETTING_1
W1__FA_SETTING_2
W1__FA_SETTING_3
1 _{RECOMMENDED SPARE PARTS}
2 _{GREASE BEARING SURFACES LIGHTLY}
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
B
SHEET SUPPLIED WITH THE APPLICATOR.
4 _{APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT}
ASSEMBLY. SEE BELOW FOR PART NUMBER:
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-
SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
2151340 -4
2151340 -5
2151340 -6
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6 _{APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50, 62}
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37, 50
& 242.
7 _{GREASE THREADS, GROOVE AND O-RING ON ITEMS 35}
& 252.
8 _{MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY}
ACTUATE THE COUNTER.
9 _{CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE}
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
10 _{TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.}
11 _{TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,}
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
A
12 _{WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR}
USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM
WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT
& 242.
AMP 4805 REV 31MAR2000
5
-
2119951-1
2161326-1
-
2119950-1
-
-
-
-
4
3
APPLICATOR STYLE CONVERSION CHART
PART NUMBERS REQUIRED
-
-
-
-
-
8- 2151340 -5
1901094-3
-
-
8- 2151340 -4
-
-
-
-
-
-
-
-
2119641-1
2119799-1
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
2168400-6 (QUANTITY 2)
-
-
2063440-3
-
-
-
-
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
--1--
-1-11
-77 -7 -6 -5 -2
2119957-2
8-21084-0
PART NO
APPLICATOR SHIM PACK
O-RING, .676 ID, .070 DIA. MAT.
DESCRIPTION
-
1
2119957-2
260
-
1
8-21084-0_GATD
252
ITEM
NO
ATLANTIC VERSION
Shown on sheets 1 of 4 & 2 of 4
(Pacific version shown on sheets 3 of 4
& 4 of 4)
2
LOC
DIST
SET UP GAUGE
2119599-1
A 66
P
LTR
A
B
RELEASE
ECR-13-013653
REVISIONS
DESCRIPTION
1
DATE
06DEC2012
29AUG2013
DWN
APVD
XZ TE
XZ TE
----1
2119640-1 PUSH ROD, AIR FEED
-
1
2119640-1
250
----1
2079988-1 BUSHING, LCH5-12, MISUMI
-
1
2079988_GATD
249
----1
2119641-1 FEED CAM, AIR FEED
-
1
2119641-1
248
-1-11
2119798-1 DETENT PIN
-
1
2119798-1
247
-1-11
1-22279-3 SPRING, COMPRESSION
-
1
1-22279-3_SIMP
246
--1--
2119758-1 RAM, AMP STYLE, SIDE FEED, NON-ADJ.
-
1
2119758
245
-1111
2119082-9 CAM, SNAIL, INSULATION ADJUSTMENT
-
1
2119082-9
244
-1111
-1111
2079764-1
2119083-1
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
-
1
2079764
243 _D
-
1
2119083
242
-1111
7-18023-7 SCR, SKT HD CAP M3 X 4.0
-
1
7-18023-7
241
--22-
2168400-6 SHCS, LOW HEAD, RoHS, M5 X 16
-
2
2168400-6
240
----1
2063440-3 AIR FEED MODULE
-
1
2063440-3
238
--11-
2119740-2 TAG,IDENTIFICATION
-
1
2119740-2
213
--11-
1901094-3 SPACER, FEEDER
..
1
1901094-3
198
-1111
993111-1
PIN, SLOTTED SPRING 3.0 X 20.0
-
1
993111-1
177
-1111
8-22280-7 SPRING, COMPRESSION
-
1
8-22280-7_SIMP
176
-1111
1752353-2 GUIDE PIN,HOLDDOWN
-
1
1752353-2
175
-1111
1901680-2 GUIDE PIN,HOLDDOWN
-
1
1901680-2
174
----2
21045-3
RING, RETAIN, EXTERN, 3/16 CRESCENT
-
2
21045-3
172
-1111
994969-1
MAGNET, RARE EARTH HIGH ENERGY
-
1
994969-1_GATD
166
- REF REF REF REF
994970-2
COUNTER, MAGNETIC
-
1
COUNTER_994970
164
----1
240638-1
SPRING, FEED FINGER
-
1
240638
163
----1
3-23627-7 PIN, RETAIN, GRVD, 3/16 X .854
-
1
3-23627-7
137
----1
2119799-1 HOLDER,FEED FINGER, AF
-
1
2119799
136
- - REF REF -
SEE NOTE 4 MEMORY CHIP, PROGRAMMED
-
1
1901689_EMPTY_OCEAN_SF
135
--11-
1633743-1 SERVO FEED LATCH ASM
..
1
1633743-1
133
-1111
318563-1
GUARD, FRONT CHIP
-
1
318563-1
119
- - REF REF -
2119944-1 FEED FINGER ASSEMBLY,SF
-
1
2119944-1
117
-1111
455888-7
SPACER, CRIMPER
-
1
455888-7
82
-1111
-1--1
2119956-1
2119740-1
DOCUMENTATION PACKAGE
TAG,IDENTIFICATION
-
1
2119956-1
71
-
1
2119740-1
67
C
-2222
2168078-1 SCREW, DRIVE, RH, RoHS, 2 x .188
-
2
2168078-1
66
-1-11
2119793-1 LIMITER, ADJUSTMENT BOLT
-
1
2119793
63
-3-33
992763-5
SCR, SET, SOC, CONE POINT, M3 x 4.0
-
3
992763-5
62
-1111
2079383-4 SCR, BHSC, RoHS (M4 X 8)
-
1
2079383-4
60
----1
5-18022-5 SCR, HEX HD CAP, M4 X 6.0
-
1
5-18022-5
59
----1
1338683-8 FEED PAWL
-
1
1338683-8
56
-4444
2168400-1 SHCS, LOW HEAD, RoHS, M4 X 12
-
4
2168400-1
54
-1111
1-5018030-0 NUT, HEX, REG, RoHS, M3.5
-
1
1-5018030-0
52
-1111
1901681-1 HOLDDOWN, TERMINAL
-
1
1901681-1
51
-1111
3-1752354-3 STANDOFF,HOLD-DOWN
-
1
3-1752354-3
50
----1
18023-9
SCR, SKT HD CAP M4 X 6.0
-
1
18023-9
49
-1111
2119656-9 APPLICATOR BASIC ASSEMBLY, SF
-
1
2119656-9
46
-1-11
2119370-1 RAM, AMP STYLE, SIDE FEED
-
1
2119370
44
-1111
2079383-7 SCR, BHSC, RoHS (M8 X 25)
-
1
2079383-7
41
-1-11
2119645-1 DISC, NUMBERED FA WIRE ADJUSTMENT
-
1
2119645
40
-1-11
2119957-1 APPLICATOR SHIM PACK
-
1
2119957-1
39
-1111
1-2119644-2 RAM WASHER, PRECISION
-
1
1-2119644-2
38
-1111
2119085-1 FA HEAD, ATLANTIC STYLE
-
1
2119085
37
-1-11
2119092-1 BOLT, ADJUSTMENT
-
1
2119092-1
35
-1111
1752356-1 SUPPORT, TERMINAL
-
1
1752356-1
34
-2222
-1111
1-2079383-3
2161328-1
SCR, BHSC, RoHS (M4 X 25)
HEX HEAD, FLANGED, M5 x 8mm LONG
-
2
1-2079383-3
33
-
1
2161328
32
B
-1111
2-1320908-2 SPACER, STRIP GUIDE
-
1
2-1320908-2
30
-1111
2119959-1 ASSEMBLY, STRIP GUIDE
-
1
2119959-1
29
-1111
1-455888-0 SPACER, CRIMPER
-
1
1-455888-0
28
-1111
1320928-2 STRIP GUIDE
-
1
1320928-2
24
-1111
2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.0
-
1
2168083-2
21
-1111
1-18028-2 WASHER, FLAT, REG M4
-
1
1-18028-2
20
-1111
2119533-1 STRIPPER, SIDE FEED
-
1
2119533
19
1^{- 1 111}
-1111
2119806-1
3-22280-3
INSERT, SHEAR
SPRING, COMPRESSION
-
1
2119806
13
-
1
SIMP_3-22280-3
12
-1111
1-356885-4 STOP, SHEAR
-
1
1-356885-4
11
1 ^-1111
2119805-1 SHEAR HOLDER, FRONT
-
1
2119805-1
10
1 ^-1111
1 ¹¹¹¹¹
-----
454276-5
1633134-3
-
FLOATING SHEAR, FRONT
ANVIL, COMBINATION .110
-
-
1
454276-5
9
-
1
1633134-3
8
..
1
ITEM_7
7
-----
-
-
..
1
ITEM_6
6
-1111
2119757-8 DEPRESSOR, SHEAR
-
1
2119757-8
5
-1111
238011-2
BLOCK, CRIMPER SPACER
-
1
238011-2
4
1¹¹¹¹¹
-1111
2119582-3
455888-7
CRIMPER, INSULATION F PREMIUM
SPACER, CRIMPER
-
1
2119582-3
3
-
1
455888-7
2
1¹¹¹¹¹
456408-3
CRIMPER, WIRE PREMIUM
-
1
456408-3
1
-77 -7 -6 -5 -2 PART NO
DESCRIPTION
ITEM _A
NO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
mm
MATERIAL
-
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
0.5
0.13
0.013
0.0001
-
-
-
DWN
X.ZHAO
CHK
T.ELBIN
APVD
S.XI
PRODUCT SPEC
19MAR2012
19MAR2012
19MAR2012 ^NAME
-
APPLICATION SPEC
-
WEIGHT
-
SIZE
CAGE CODE
A1 ⁰⁰⁷⁷⁹
Customer Accessible Production Drawing
TE Connectivity
Harrisburg, PA 17105-3608
Ocean Side Feed
Applicator
-
DRAWING NO
RESTRICTED TO
2151340
SCALE
SHEET
1:2
OF
14
-
REV
B
SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION