C-2151332 Datasheet, PDF(1/4 Page) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

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C-2151332 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

THIS DRAWING IS UNPUBLISHED.

C COPYRIGHT 20

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

2151332 -2

2151332 -5

2151332 -6

2151332 -7

3- 2151332 -2

7- 2151332 -7

DESCRIPTION

FINE CRIMP HEIGHT ADJUST

NON-CRIMP HEIGHT ADJUST

FINE CRIMP HEIGHT ADJUST

CRIMP TOOLING KIT

FEED TYPE 10

PNEUMATIC

SERVO

LATCH PLATE

SERVO

4 LATCH PLATE 11

NONE

DOUBLE ACTING

PNEUMATIC WITH

SENSORS

CONVERT TO

SERVO LATCH PLATE

SMART APPLICATOR

DOUBLE ACTING

PNEUMATIC FEED

DOUBLE ACTING

PNEUMATIC FEED

SERVO LATCH PLATE

SMART APPLICATOR

APPLICATOR DATA

CRIMP

SIZE

WIRE 0.89 mm [.035]

INSUL 1.07 mm [.042]

APPLICATOR INSTRUCTIONS

408-10389

TYPE

TERMINAL DATA: TE TERMINAL

TE CRIMP SPECIFICATION

TERMINAL NAME: NANO MQS TERMINAL

WIRE STRIP LENGTH

INSULATION DIAMETER RANGE

3.25-3.55 mm [.128-.140 IN]

n 0.85-1.10 mm [.033-.043 IN]

TERMINAL

114-18858

APPLICATION

SPECIFICATION

TERMINALS APPLIED

TE TERMINAL

C1__DWG_PN_1_0

TE TERMINAL

C1__DWG_PN_2_0

TE TERMINAL

C1__DWG_PN_3_0

TE TERMINAL

C1__DWG_PN_4_0

1-1703930-1

C1__DWG_PN_1_1

1-1703930-2

C1__DWG_PN_2_1

C1__DWG_PN_3_1

C1__DWG_PN_4_1

WIRE

SIZE

0.17mm2

0.13mm2

CRIMP HEIGHT

mm [INCH]

0.63+/-0.02 [.0248+/-.0008] W1__DWG_WGAUGE_1

0.59+/-0.02 [.0232+/-.0008] W1__DWG_WGAUGE_2

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

10.4

W1__FA_SETTING_1

W1__DWG_CRIMP_HT_2

10.9

W1__FA_SETTING_2

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":

2151332 -4

2151332 -5

2151332 -6

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62.

APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242.

FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37.

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252.

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

10 PRODUCTION ONLY ALLOWED WITH TOOLS WITH PNEUMATIC OR SERVO ELECTRICAL FEED.

MECHANICAL FEED NOT ALLOWED.

11 WHEN ASSEMBLING A NON-CRIMP HEIGHT ADJUST APPLICATOR (-6)

USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF 1.35.

12 THIS APPLICATOR IS EQUIPPED WITH THE DOUBLE ACTING FEED WITH SENSORS

AND IS APPLICATION SPECIFIC AND DOES NOT REQUIRE ITEMS 49 & 248.

AMP 4805 REV 31MAR2000

2119951-1

2161326-1

2119950-2

2119950-1

2119950-2

2119950-1

2119951-1

2161326-1

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

1338685-1

5-18022-5

8- 2151332 -5

8- 2151332 -4

5-18022-5

8- 2151332 -5

8- 2151332 -4

1901094-3

2119641-1

1901094-3

2119799-1

2168400-6 (QUANTITY 2)

1722362-1

2063440-1

1722362-1

2063440-1

2168400-6 (QUANTITY 2)

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

-1 ----

-1 1111

11 - - - 1 - -

7- 1 1 -11

-- ---1

-77 -32 -7 -6 -5 -2

1722362-1

2119791-9

1-22281-8

2168083-6

2119957-2

8-21084-0

2119640-1

1803259-1

2119641-1

PART NO

AIR FEED MODULE

DEPRESSOR, WIRE

SPRING, COMPRESSION

SCR, SKT HD CAP, RoHS, M5 X 65

APPLICATOR SHIM PACK

O-RING, .676 ID, .070 DIA. MAT.

PUSH ROD, AIR FEED

BUSHING, FLANGED

FEED CAM, AIR FEED

DESCRIPTION

1722362-1

290

2119791-9

286

1-22281-8

262

2168083-6

261

2119957-2

260

8-21084-0_GATD

252

2119640-1

250

1803259

249

2119641-1

248

ITEM

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

(Pacific version shown on sheets 3 of 4

& 4 of 4)

LOC

DIST

SET UP GAUGE

2119599-1 A 66

LTR

ECR-16-014311

ECR-16-015267

ECR-16-015416

REVISIONS

DESCRIPTION

DATE

10OCT2016

27OCT2016

1NOV2016

DWN

APVD

LG GB

MEH JDG

RS LZ

-1 1-11

2119798-1 DETENT PIN

2119798-1

247

-1 1-11

1-22279-3 SPRING, COMPRESSION

1-22279-3_SIMP

246

-- -1--

2119758-1 RAM, AMP STYLE, SIDE FEED, NON-ADJ.

2119758

245

-1 1111

2119082-5 CAM, SNAIL, INSULATION ADJUSTMENT

2119082-5

244

-1 1111

2079764-1 WASHER, WAVE SPRING, CREST-TO-CREST

2079764

243

6- 1 1 1 1 1

-- -22-

-- ---1

2119083-1

2168400-6

2063440-1

RETAINER, INSULATION DIAL

SHCS, LOW HEAD, RoHS, M5 X 16

AIR FEED MODULE

2119083

242

2168400-6

240 D

2063440-1

238

-- -11-

2119740-2 TAG,IDENTIFICATION

2119740-2

213

-- -11-

1901094-3 SPACER, FEEDER

1901094-3

198

-2 ---2

21045-3

RING, RETAIN, EXTERN, 3/16 CRESCENT

21045-3

172

8- 1 1 1 1 1

994969-1

MAGNET, RARE EARTH HIGH ENERGY

994969-1_GATD

166

- REF REF REF REF REF

994970-2

COUNTER, MAGNETIC

COUNTER_994970

164

-1 ---1

240638-1

SPRING, FEED FINGER

240638

163

-1 ---1

3-23627-7 PIN, RETAIN, GRVD, 3/16 X .854

3-23627-7

137

-1 ---1

2119799-1 HOLDER,FEED FINGER, AF

2119799

136

- - - REF REF -

SEE NOTE 4 MEMORY CHIP, PROGRAMMED

1901689_EMPTY_OCEAN_SF

135

-- -11-

1633743-1 SERVO FEED LATCH ASM

1633743-1

133

-1 1111

1-18028-2 WASHER, FLAT, REG M4

1-18028-2

119

- - - REF REF -

2119944-1 FEED FINGER ASSEMBLY,SF

2119944-1

117

-1 1111

1-690438-0 FRONT STRIP GUIDE

1-690438-0

-2 2222

2168083-1 SCR, SKT HD CAP, RoHS, M3 X 8.0

2168083-1

-1 1111

455888-5

SPACER, CRIMPER

455888-5

-1 1111

2119956-1 DOCUMENTATION PACKAGE

2119956-1

-1 1111

2119791-9 DEPRESSOR, WIRE

2119791-9

-1 1--1

2119740-1 TAG,IDENTIFICATION

2119740-1

-2 2222

2168078-1 SCREW, DRIVE, RH, RoHS, 2 x .188

2168078-1

-1 1111

2-18032-5 SCR, SET, FLT POINT M5 X 20.0

2-18032-5

-1 1-11

6- 3 3 - 3 3

-1 1111

2119793-1

992763-5

2-1722335-1

LIMITER, ADJUSTMENT BOLT

SCR, SET, SOC, CONE POINT, M3 x 4.0

THREAD BOLT GEWINDEBOLZEN

2119793

992763-5

2-1722335-1_US

-1 1111

2079383-4 SCR, BHSC, RoHS (M4 X 8)

2079383-4

-1 ---1

5-18022-5 SCR, HEX HD CAP, M4 X 6.0

5-18022-5

-1 ---1

1338685-1 PAWL, FEED

1338685-1

-4 4 444

2168400-1 SHCS, LOW HEAD, RoHS, M4 X 12

2168400-1

-2 2222

2168083-8 SCR, SKT HD CAP, RoHS, M4 X 16

2168083-8

-1 1111

18030-1

NUT, HEX, REG M3

18030-1

-1 1111

811242-5

BUMPER, HOLD DOWN

811242-5_OLD

-1 1111

690753-2

SPACER, TONKER

690753-2

-- ---1

18023-9

SCR, SKT HD CAP M4 X 6.0

18023-9

-1 1111

2119656-9 APPLICATOR BASIC ASSEMBLY, SF

2119656-9

-1 1-11

2119370-1 RAM, AMP STYLE, SIDE FEED

2119370

-1 1111

2079383-7 SCR, BHSC, RoHS (M8 X 25)

2079383-7

-1 1-11

2119645-1 DISC, NUMBERED FA WIRE ADJUSTMENT

2119645

-1 1-11

2119957-1 APPLICATOR SHIM PACK

2119957-1

-1 1111

2119644-1 RAM WASHER, PRECISION

2119644-1

6- 1 1 1 1 1

7- 1 1 - 1 1

-1 1111

2119085-1

2119092-1

1752356-3

FA HEAD, ATLANTIC STYLE

BOLT, ADJUSTMENT

SUPPORT, TERMINAL

2119085_PRE_REV_K

2119092-1

1752356-3

-2 2222

2079383-5 SCR, BHSC, RoHS (M4 X 20)

2079383-5

-1 1111

2161328-1

1320908-6

HEX HEAD, FLANGED, M5 x 8mm LONG

SPACER, STRIP GUIDE

2161328

1320908-6

-1 1111

1901086-1 PLATE, STRIP GUIDE

1901086-1

-2 2222

22283-1

SPRING, COMPRESSION

22283-1

-1 1111

356835-1

LEVER, DRAG RELEASE

356835-1

-1 1111

1803142-1 DRAG, TERMINAL

1803142-1

-1 1111

1320928-2 STRIP GUIDE

1320928-2

-1 1111

980371-4

SCR, SKT HD SHLDR 5.0 DIA X 6.0

980371-4

-1 1111

2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.0

2168083-2

-1 1111

1-18028-2 WASHER, FLAT, REG M4

1-18028-2

-1 1111

2119533-1 STRIPPER, SIDE FEED

2119533

-1 1111

3-22280-3 SPRING, COMPRESSION

SIMP_3-22280-3

-1 1111

2-519000-1 SCR, SKT HD CAP M4 X 10.0

2-519000-1_HDI_AIRFEED

1-1 1111

2119805-1 SHEAR HOLDER, FRONT

2119805-1

1- 1 1 111

111 1111

-1 1111

1803095-7

1633689-5

240641-1

FLOATING SHEAR, FRONT

ANVIL, COMBINATION

SPACER

1803095-7

1633689-5

240641-1

-1 1111

1-2119757-8 DEPRESSOR, SHEAR

1-2119757-8

-1 1111

1-238011-7 BLOCK, CRIMPER SPACER

1-238011-7

11 1 1 1 1 1

-1 1111

4-1803019-7

455888-2

CRIMPER, INSULATION O

SPACER, CRIMPER

4-1803019-7

455888-2

11 1 1 111

2-1633860-1 CRIMPER, WIRE

2-1633860-1

-77 -32 -7 -6 -5 -2 PART NO

DESCRIPTION

ITEM A

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

DWN

C.CHEN

CHK

S.XI

APVD

I.CRUZ

PRODUCT SPEC

05MAY2011

05MAY2011 NAME

APPLICATION SPEC

WEIGHT

SIZE

CAGE CODE

A1 00779

Customer Accessible Production Drawing

TE Connectivity

Harrisburg, PA 17105-3608

Ocean Side Feed

Applicator

DRAWING NO

RESTRICTED TO

2151332

SCALE

SHEET

1:2

REV

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

▷