C-2151314 Datasheet, PDF(1/4 Page) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

English

English German Russian Spanish Italian Polish Chinese Japanese Korean French Portuguese	Language :

C-2151314 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

THIS DRAWING IS UNPUBLISHED.

C COPYRIGHT 20

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

DESCRIPTION

FEED TYPE

CONVERT TO

PNEUMATIC FEED

2119950-1

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

1338685-1

5-18022-5

2119641-1

2119799-1

2063440-1

LOC

DIST

SET UP GAUGE

2119599-1

A 66

LTR

RELEASED

ECR-15-010117

ECR-15-011816

ECR-16-005909

REVISIONS

DESCRIPTION

DATE

13MAR2013

15JUL2015

10AUG2015

09MAY2016

DWN

APVD

LG TE

KH TE

JH UG

KH LZ

2151314 -1

FINE CRIMP HEIGHT ADJUST

MECHANICAL

SERVO LATCH PLATE

2119951-1

8- 2151314 -5

1901094-3

2-1752354-6 2168400-6 (QUANTITY 2)

2151314 -2

2151314 -5

FINE CRIMP HEIGHT ADJUST

PNEUMATIC

SERVO

LATCH PLATE 4

SMART APPLICATOR

MECHANICAL FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

PNEUMATIC FEED

2161326-1

2119949-1

2119951-1

2161326-1

2119949-1

2119950-1

1338685-1

8- 2151314 -4

5-18022-5

8- 2151314 -5

8- 2151314 -4

5-18022-5

2119653-1

1901094-3

2119653-1

2119641-1

2-1752354-6

2119799-1

2168400-6 (QUANTITY 2)

2063440-1

- 1 - 1 1111

- - - 1 -111

- - - - --1-

- - - 1 -111

2-456408-5

815664-6

8-21084-0

2119640-1

2079988-1

2119641-1

2119798-1

CRIMPER, WIRE PREMIUM

CRIMPER, WIRE-O

O-RING, .676 ID, .070 DIA. MAT.

PUSH ROD, AIR FEED

BUSHING, LCH5-12, MISUMI

FEED CAM, AIR FEED

DETENT PIN

2-456408-5

254

815664-6

253

8-21084-0_GATD

252

2119640-1

250

2079988_GATD

249

2119641-1

248

2119798-1

247

1-22279-3_SIMP

2151314 -6

NON-CRIMP HEIGHT ADJUST

SERVO

- - - 1 -111

1-22279-3 SPRING, COMPRESSION

246 D

2119758

4 LATCH PLATE 12

- - - - 1---

2119758-1 RAM, AMP STYLE, SIDE FEED, NON-ADJ.

245

2151314 -7

7- 2151314 -*

FINE CRIMP HEIGHT ADJUST

SEE CRIMP TOOLING KITS BELOW

NONE

2119082-6

- - - 1 1111

2119082-6 CAM, SNAIL, INSULATION ADJUSTMENT

244

2079764

- - - 1 1111

2079764-1 WASHER, WAVE SPRING, CREST-TO-CREST

243

2119083

6- - - 1 1 1 1 1

2119083-1 RETAINER, INSULATION DIAL

242

- - - 1 1111

7-18023-7 SCR, SKT HD CAP M3 X 4.0

7-18023-7

241

APPLICATOR DATA

CRIMP

SIZE

WIRE

STABILIZER

INSULATION

2.79 mm [.110]

3.94 mm [.155]

TYPE

PART NO

REV

WIRE

SIZE

7-2151314-7

12 AWG

7-2151314-8

14 AWG

7-2151314-9

18-16 AWG

WIRE

CRIMPER

7-456408-6

2-456408-5

2-456408-6

STABILIZER

CRIMPER

815664-2

815664-6

815664-7

INSULATION

CRIMPER

6-2119582-7

ANVIL

1633923-5

- - - - 22--

- - - - ---1

- - - - --1-

-- - - 11--

- - - - 11--

13 1 - - 1 1 1 1 1 1

2168400-6

2119580-1

2063440-1

2119740-2

1901094-3

7-456408-6

SHCS, LOW HEAD, RoHS, M5 X 16

MECHANICAL FEED ASSEMBLY

AIR FEED MODULE

TAG,IDENTIFICATION

SPACER, FEEDER

CRIMPER, WIRE PREMIUM

2168400-6

240

2119580-1

239

2063440-1

238

2119740-2

213

1901094-3

198

7-456408-6

178

APPLICATOR INSTRUCTIONS

408-10389

- - - - --2-

- - - 1 1111

21045-3

994969-1

RING, RETAIN, EXTERN, 3/16 CRESCENT

MAGNET, RARE EARTH HIGH ENERGY

21045-3

172

994969-1_GATD

166

- - - REF REF REF REF REF

994970-2

COUNTER, MAGNETIC

COUNTER_994970

164

TERMINAL DATA: TE TERMINAL

TE CRIMP SPECIFICATION

- - - - --1-

240638-1

3-23627-7

SPRING, FEED FINGER

PIN, RETAIN, GRVD, 3/16 X .854

240638

163

3-23627-7

137

TERMINAL NAME: AMP-IN

- - - - --1-

2119799-1 HOLDER,FEED FINGER, AF

2119799

136

WIRE STRIP LENGTH

INSULATION DIAMETER RANGE

STABILIZER

- - - - REF REF - -

SEE NOTE 4 MEMORY CHIP, PROGRAMMED

1901689_EMPTY_OCEAN_SF

135

4.83-5.59 mm [.190-.220 IN]

TERMINAL

APPLICATION

114-1016

n 2.29-3.81 mm [.090-.150 IN]

CRIMP HEIGHT

WIRE

CRIMP HEIGHT

- - - - 11--

- - - 1 1111

- - - - REF REF - -

1633743-1

1-18028-2

2119944-1

SERVO FEED LATCH ASM

WASHER, FLAT, REG M4

FEED FINGER ASSEMBLY,SF

1633743-1

133

1-18028-2

119

2119944-1

117

C SPECIFICATION

TERMINALS APPLIED

TE TERMINAL

C1__DWG_PN_1_0

TE TERMINAL

C1__DWG_PN_2_0

TE TERMINAL

C1__DWG_PN_3_0

TE TERMINAL

C1__DWG_PN_4_0

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35

& 252.

- - - 1 1111

- - - 1 --11

- - - 2 2222

455888-5

2119956-1

2119740-1

2168078-1

SPACER, CRIMPER

DOCUMENTATION PACKAGE

TAG,IDENTIFICATION

SCREW, DRIVE, RH, RoHS, 2 x .188

455888-5

2119956-1

2119740-1

2168078-1

3-794013-1

C1__DWG_PN_1_1

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

- - - 1 -111

6- - - 3 - 3 3 3

2119793-1

992763-5

LIMITER, ADJUSTMENT BOLT

SCR, SET, SOC, CONE POINT, M3 x 4.0

2119793

992763-5

WIRE

SIZE

WIRE CRIMP HEIGHT

mm [INCH]

WIRE CRIMPER

PART NUMBER

STABILIZER CRIMP

HEIGHT mm [INCH]

STAIBILZER

CRIMPER

PART NUMBER

CRIMP HEIGHT

REFERENCE SETTING

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

- - - 1 1111

- - - - --11

2079383-4

5-18022-5

1338685-1

SCR, BHSC, RoHS (M4 X 8)

SCR, HEX HD CAP, M4 X 6.0

PAWL, FEED

2079383-4

5-18022-5

1338685-1

12 AWG

2.16+/-0.05 [.085+/-.002] W1__DWG_WGAUGE_1

W1__DWG_CRIMP_HT_1

7-456408-6

2.79+/-0.05 [.110+/-.002]

13 815664-2

9.1

TERMINAL DATA: TE TERMINAL

TERMINAL NAME: AMP-IN

WIRE STRIP LENGTH

4.83-5.59 mm [.190-.220 IN]

TERMINAL

APPLICATION

SPECIFICATION

114-1016

TE CRIMP SPECIFICATION

INSULATION DIAMETER RANGE

n 2.29-3.81 mm [.090-.150 IN]

STABILIZER

CRIMP HEIGHT

WIRE

CRIMP HEIGHT

W1__FA_SETTING_1

10 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET

FOR ADDITIONAL INFORMATION.

11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,

REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE

OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL

INFORMATION.

12 WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6)

USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF

3.72 .

13 ITEMS 1 & 178 TO BE USED WITH 12 AWG ONLY. ITEMS TO BE SHIPPED

WITH APPLICATOR.

14 ITEMS 253 & 254 TO BE USED WITH 14 AWG ONLY. ITEMS TO BE SHIPPED

WITH APPLICATOR.

- - - 4 4444

- - - - --12

- - - - ---1

- - - 1 1111

- - - 1 -111

- - - 1 1111

- - - 1 -111

- - - 1 1111

6-- - 11111

- - - 1 -111

- - - 1 1111

2168400-1

18023-9

2119652-1

2119653-1

2119656-9

2119370-1

2079383-7

2119645-1

2119957-1

2119644-5

2119085-1

2119092-1

469465-4

SHCS, LOW HEAD, RoHS, M4 X 12

SCR, SKT HD CAP M4 X 6.0

FEED CAM, PRE FEED

FEED CAM, POST FEED

APPLICATOR BASIC ASSEMBLY, SF

RAM, AMP STYLE, SIDE FEED

SCR, BHSC, RoHS (M8 X 25)

DISC, NUMBERED FA WIRE ADJUSTMENT

APPLICATOR SHIM PACK

RAM WASHER, PRECISION

FA HEAD, ATLANTIC STYLE

BOLT, ADJUSTMENT

STOP, WIRE

2168400-1

18023-9

2119652

2119653

2119656-9

2119370

2079383-7

2119645

2119957-1

2119644-5

2119085

2119092-1

469465-4

B TERMINALS APPLIED

15 ITEMS 255 & 256 TO BE USED WITH 18-16 AWG ONLY. APPLICATOR TO BE

SET UP WITH THESE ITEMS.

- - - 2 2222

- - - 1 1111

2079383-5

2161328-1

SCR, BHSC, RoHS (M4 X 20)

HEX HEAD, FLANGED, M5 x 8mm LONG

2079383-5

2161328

TE TERMINAL

C2__DWG_PN_1_0

TE TERMINAL

C2__DWG_PN_2_0

TE TERMINAL

C2__DWG_PN_3_0

TE TERMINAL

C2__DWG_PN_4_0

3-770060-1

C2__DWG_PN_1_1

16 POSITION ITEM 19 BETWEEN ITEMS 1 AND 178.

- - - 1 1111

1-1320908-0

2119959-1

SPACER, STRIP GUIDE

ASSEMBLY, STRIP GUIDE

1-1320908-0

2119959-1

- - - 1 1111

455888-3

SPACER, CRIMPER

455888-3

WIRE

SIZE

WIRE CRIMP HEIGHT

mm [INCH]

WIRE CRIMPER

PART NUMBER

STABILIZER CRIMP

HEIGHT mm [INCH]

STAIBILZER

CRIMPER

PART NUMBER

CRIMP HEIGHT

REFERENCE SETTING

- - - 1 1111

1320928-2

2168083-2

1-18028-2

STRIP GUIDE

SCR, SKT HD CAP, RoHS, M4 X 8.0

WASHER, FLAT, REG M4

1320928-2

2168083-2

1-18028-2

14 AWG

1.40+/-0.05 [.055+/-.002] W2__DWG_WGAUGE_1

W2__DWG_CRIMP_HT_1

2-456408-5

2.75+/-0.10 [.108+/-.004]

14 815664-6

7.6

W2__FA_SETTING_1

- - - 1 1111

2119533-3 STRIPPER, SIDE FEED

2119533-3

18-16 AWG

1.09+/-0.05 [.043+/-.002] W2__DWG_WGAUGE_2

W2__DWG_CRIMP_HT_2

2-456408-6

2.40+/-0.10 [.094+/-.004]

15 815664-7

7.8

W2__FA_SETTING_2

1- - - 1 1 1 1 1

2119806-1 INSERT, SHEAR

2119806

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

- - - 1 1111

1- - - 1 1 1 1 1

11 1 1 1 1111

3-22280-3

1-356885-4

2119805-1

462006-6

1633923-5

SPRING, COMPRESSION

STOP, SHEAR

SHEAR HOLDER, FRONT

FLOATING SHEAR, FRONT

ANVIL, COMBINATION

SIMP_3-22280-3

1-356885-4

2119805-1

462006-6

1633923-5

1 RECOMMENDED SPARE PARTS

WILL CAUSE DAMAGE TO CRIMP TOOLING.

- - - - ----

ITEM_7

ITEM_6

2 GREASE BEARING SURFACES LIGHTLY

- - - 1 1111

1-2119757-2 DEPRESSOR, SHEAR

1-2119757-2

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

2151314 -4

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

2151314 -5

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":

2151314 -6

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62.

APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242.

FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37.

- - - 1 1111

238011-8

BLOCK, CRIMPER SPACER

238011-8

- - - -1---

15 1 1 - - 1 1 1 1 1

2119957-2

2-456408-6

APPLICATOR SHIM PACK

CRIMPER, WIRE PREMIUM

2119957-2

260

2-456408-6

256

11 1 1 1 1111

- - - 1 1111

6-2119582-7

455888-7

CRIMPER, INSULATION F PREMIUM

SPACER, CRIMPER

6-2119582-7

455888-7

15 1 1 - - 1 1 1 1 1

815664-7

CRIMPER, WIRE-O

815664-7

255 13 1 - - 1 1 1 1 1 1

815664-2

CRIMPER, WIRE-O

815664-2

-79 -78 -77 -7 -6 -5 -2 -1 PART NO

DESCRIPTION

ITEM

-79 -78 -77 -7 -6 -5 -2 -1 PART NO

DESCRIPTION

ITEM A

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

(Pacific version shown on sheets 3 of 4

& 4 of 4)

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

DWN

L.GROSS

31JAN2013

CHK

T.ELBIN

31JAN2013

APVD

31JAN2013 NAME

M.CLIFFORD

PRODUCT SPEC

APPLICATION SPEC

WEIGHT

SIZE

CAGE CODE

A1 00779

Customer Accessible Production Drawing

TE Connectivity

Harrisburg, PA 17105-3608

Ocean Side Feed

Applicator

DRAWING NO

RESTRICTED TO

2151314

SCALE

SHEET

1:2

REV

AMP 4805 REV 31MAR2000

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

▷