C-2151300 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

8
THIS DRAWING IS UNPUBLISHED.
C ^{COPYRIGHT 20}
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER
REVISION
7
20
DESCRIPTION
2151300 -1
F
FINE CRIMP HEIGHT ADJUST
2151300 -2
F
FINE CRIMP HEIGHT ADJUST
D
2151300 -5
F
FINE CRIMP HEIGHT ADJUST
2151300 -6
F
2151300 -7
F
NON-CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
3- 2151300 -2
F
FINE CRIMP HEIGHT ADJUST
7- 2151300 -7
A
CRIMP TOOLING KIT
6
FEED TYPE
MECHANICAL
PNEUMATIC
SERVO
LATCH PLATE
4
SERVO
4 ^{LATCH PLATE} 12
NONE
DOUBLE ACTING
PNEUMATIC WITH
SENSORS
13
-
CONVERT TO
PNEUMATIC FEED
SERVO LATCH PLATE
SMART APPLICATOR
DOUBLE ACTING
MECHANICAL FEED
SERVO LATCH PLATE
SMART APPLICATOR
DOUBLE ACTING
MECHANICAL FEED
PNEUMATIC FEED
DOUBLE ACTING
-
-
-
MECHANICAL FEED
PNEUMATIC FEED
SERVO LATCH PLATE
SMART APPLICATOR
-
5
2119950-1
2119951-1
2161326-1
2119950-2
2119949-1
2119951-1
2161326-1
2119950-2
2119949-1
2119950-1
2119950-2
-
-
-
2119949-1
2119950-1
2119951-1
2161326-1
-
4
3
APPLICATOR STYLE CONVERSION CHART
PART NUMBERS REQUIRED
1338685-1
-
-
1338685-1
1338685-1
-
-
1338685-1
1338685-1
1338685-1
1338685-1
-
-
-
1338685-1
1338685-1
-
-
-
5-18022-5
8- 2151300 -5
8- 2151300 -4
5-18022-5
5-18022-5
8- 2151300 -5
8- 2151300 -4
5-18022-5
5-18022-5
5-18022-5
5-18022-5
-
-
-
5-18022-5
5-18022-5
8- 2151300 -5
8- 2151300 -4
-
2119641-1
1901094-3
-
-
2119653-1
1901094-3
-
-
2119653-1
2119641-1
-
-
-
-
2119653-1
2119641-1
1901094-3
-
-
2119799-1
-
-
2119799-1
-
-
-
2119799-1
-
2119799-1
2119799-1
-
-
-
-
2119799-1
-
-
-
2063440-1
2168400-6 (QUANTITY 2)
-
1803430-1
-
2168400-6 (QUANTITY 2)
-
1803430-1
-
2063440-1
1803430-1
-
-
-
-
2063440-1
2168400-6 (QUANTITY 2)
-
-
APPLICATOR DATA
CRIMP
WIRE
INSUL
SIZE
1.40 mm [.055]
1.83 mm [.072]
APPLICATOR INSTRUCTIONS
408-10389
TYPE
F
SPECIAL
C
TERMINAL DATA:
TE TERMINAL
TE CRIMP SPECIFICATION
TERMINAL NAME: _{TAB CONTACT 1.2 MM}
WIRE STRIP LENGTH
INSULATION DIAMETER RANGE
3.30-3.90 mm [.130-.154 IN]
TERMINAL
APPLICATION
SPECIFICATION
114-18464
-
n ^{1.40-1.90 mm [.055-.075 IN]}
-
-
-
-
TERMINALS APPLIED
TE TERMINAL
C1__DWG_PN_1_0
TE TERMINAL
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_3_0
TE TERMINAL
C1__DWG_PN_4_0
1418760-1
C1__DWG_PN_1_1
1418760-2
C1__DWG_PN_2_1
1418760-3
C1__DWG_PN_3_1
5-1418760-1
C1__DWG_PN_4_1
5-1418760-2
C1__DWG_PN_1_2
5-1418760-3
C1__DWG_PN_2_2
WIRE
SIZE
0.75mm2
0.5mm2 OR 20 AWG
CRIMP HEIGHT
mm [INCH]
1.05+/-0.03 [.041+/-.001] ^{W1__DWG_WGAUGE_1}
0.93+/-0.03 [.037+/-.001] ^{W1__DWG_WGAUGE_2}
CRIMP HEIGHT
9
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
6.7
W1__FA_SETTING_1
W1__DWG_CRIMP_HT_2
7.9
W1__FA_SETTING_2
B
1 _{RECOMMENDED SPARE PARTS}
2 _{GREASE BEARING SURFACES LIGHTLY}
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4 _{APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT}
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-
SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
2151300 -4
2151300 -4
2151300 -5
2151300 -6
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6 _{APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62.}
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37.
7 _{GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252.}
8 _{MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY}
ACTUATE THE COUNTER.
9 _{CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE}
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
A
10 _{SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET}
FOR ADDITIONAL INFORMATION.
11 _{TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,}
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
12 _{WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR}
USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM
WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT.
AMP 4805 REV 31MAR2000
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
13 _{THIS APPLICATOR IS EQUIPPED WITH THE DOUBLE ACTING FEED WITH SENSORS}
AND IS APPLICATION SPECIFIC AND DOES NOT REQUIRE ITEMS 49 & 248.
-
-
-
-
7^-
-
1- - - - -
22 2 2 2 2
11 1 1 1 1
-- 1 - - -
11 - 1 1 1
-- - - 1 -
-77 -32 -7 -6 -5 -2 -1
1803430-1
2168083-1
1-1633782-1
2119957-2
8-21084-0
2119640-1
PART NO
AIR FEED MODULE
SCR, SKT HD CAP, RoHS, M3 X 8.0
FENCE
APPLICATOR SHIM PACK
O-RING, .676 ID, .070 DIA. MAT.
PUSH ROD, AIR FEED
DESCRIPTION
-
1
1803430
290
-
2
2168083-1
269
-
1
1-1633782-1
267
-
1
2119957-2
260
-
1
8-21084-0_GATD
252
-
1
2119640-1
250
ITEM
NO
ATLANTIC VERSION
Shown on sheets 1 of 4 & 2 of 4
(Pacific version shown on sheets 3 of 4
& 4 of 4)
2
LOC
DIST
SET UP GAUGE
2119599-1 A 66
P
LTR
D
D1
E
F
ECR-12-021786
ECR-16-014605
ECR-16-015345
ECR-16-017831
REVISIONS
DESCRIPTION
1
DATE
19DEC2012
14OCT2016
28OCT2016
16DEC2016
DWN
APVD
L.Z S.X
MEH TE
MEH JDG
KH JDG
- -- - - 1 -
1803259-1 BUSHING, FLANGED
-
1
1803259
249
- -- - - 1 -
2119641-1 FEED CAM, AIR FEED
-
1
2119641-1
248
- 11 - 1 1 1
2119798-1 DETENT PIN
-
1
2119798-1
247
- 11 - 1 1 1
1-22279-3 SPRING, COMPRESSION
-
1
1-22279-3_SIMP
246
- -- 1 - - -
2119758-1 RAM, AMP STYLE, SIDE FEED, NON-ADJ.
-
1
2119758
245
- 11 1 1 1 1
2119082-9 CAM, SNAIL, INSULATION ADJUSTMENT
-
1
2119082-9
244
- 11 1 1 1 1
2079764-1 WASHER, WAVE SPRING, CREST-TO-CREST
-
1
2079764
243
6^-
-
11 1 1 1 1
11 1 1 1 1
2119083-1
7-18023-7
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
-
1
2119083
242 _D
-
1
7-18023-7
241
- -- 2 2 - -
2168400-6 SHCS, LOW HEAD, RoHS, M5 X 16
-
2
2168400-6
240
- -- - - - 1
2119580-1 MECHANICAL FEED ASSEMBLY
-
1
2119580-1
239
- -- - - 1 -
2063440-1 AIR FEED MODULE
-
1
2063440-1
238
- -- 1 1 - -
2119740-2 TAG,IDENTIFICATION
-
1
2119740-2
213
- -- 1 1 - -
1901094-3 SPACER, FEEDER
..
1
1901094-3
198
- 2- - - 2 -
21045-3
RING, RETAIN, EXTERN, 3/16 CRESCENT
-
2
21045-3
172
- 11 1 1 1 1
994969-1
MAGNET, RARE EARTH HIGH ENERGY
-
1
994969-1_GATD
166
- REF REF REF REF REF REF
994970-2
COUNTER, MAGNETIC
-
1
COUNTER_994970
164
- 1- - - 1 -
240638-1
SPRING, FEED FINGER
-
1
240638
163
- 1- - - 1 -
3-23627-7 PIN, RETAIN, GRVD, 3/16 X .854
-
1
3-23627-7
137
- 1- - - 1 -
2119799-1 HOLDER,FEED FINGER, AF
-
1
2119799
136
- - - REF REF - -
SEE NOTE 4 MEMORY CHIP, PROGRAMMED
-
1
1901689_EMPTY_OCEAN_SF
135
- -- 1 1 - -
1633743-1 SERVO FEED LATCH ASM
..
1
1633743-1
133
- 11 1 1 1 1
1-18028-2 WASHER, FLAT, REG M4
-
1
1-18028-2
119
- - - REF REF - -
2119944-1 FEED FINGER ASSEMBLY,SF
-
1
2119944-1
117
- 11 1 1 1 1
455888-5
SPACER, CRIMPER
-
1
455888-5
82
- 11 1 1 1 1
5-547505-2 SPRING, COMPRESSION
-
1
SIMP_5-547505-2
77
- 11 1 1 1 1
854769-5
HOLDER, INS
-
1
854769-5
74
- 11 1 1 1 1
2119956-1 DOCUMENTATION PACKAGE
-
1
2119956-1
71
- 11 - - 1 1
2119740-1 TAG,IDENTIFICATION
-
1
2119740-1
67
- 22 2 2 2 2
- 11 - 1 1 1
2168078-1
2119793-1
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
-
2
2168078-1
66
-
1
2119793
63
C
6 - 33 - 3 3 3
992763-5
SCR, SET, SOC, CONE POINT, M3 x 4.0
-
3
992763-5
62
- 11 1 1 1 1
2079383-4 SCR, BHSC, RoHS (M4 X 8)
-
1
2079383-4
60
- 1- - - 1 1
5-18022-5 SCR, HEX HD CAP, M4 X 6.0
-
1
5-18022-5
59
- 11 1 1 1 1
21028-2
PIN, SLOTTED SPRING .062 X .250
-
1
21028-2
58
- 1- - - 1 1
1338685-1 PAWL, FEED
-
1
1338685-1
56
- 44 4 4 4 4
2168400-1 SHCS, LOW HEAD, RoHS, M4 X 12
-
4
2168400-1
54
- 22 2 2 2 2
2168083-8 SCR, SKT HD CAP, RoHS, M4 X 16
-
2
2168083-8
53
- 11 1 1 1 1
5018030-1 NUT, HEX, REG, RoHS, M3
-
1
5018030-1
52
- 11 1 1 1 1
811242-5
BUMPER, HOLD DOWN
-
1
811242-5_OLD
51
- 11 1 1 1 1
690753-2
SPACER, TONKER
-
1
690753-2
50
- -- - - 1 2
18023-9
SCR, SKT HD CAP M4 X 6.0
-
3
18023-9
49
- -- - - - 1
2119652-1 FEED CAM, PRE FEED
-
1
2119652
48
- -- - - - 1
2119653-1 FEED CAM, POST FEED
-
1
2119653
47
- 11 1 1 1 1
2119656-9 APPLICATOR BASIC ASSEMBLY, SF
-
1
2119656-9
46
- 11 - 1 1 1
2119370-1 RAM, AMP STYLE, SIDE FEED
-
1
2119370
44
- 11 1 1 1 1
2079383-7 SCR, BHSC, RoHS (M8 X 25)
-
1
2079383-7
41
- 11 - 1 1 1
2119645-1 DISC, NUMBERED FA WIRE ADJUSTMENT
-
1
2119645
40
- 11 - 1 1 1
2119957-1 APPLICATOR SHIM PACK
-
1
2119957-1
39
- 11 1 1 1 1
2119644-1 RAM WASHER, PRECISION
-
1
2119644-1
38
6^-
7^-
-
11 1 1 1 1
11 - 1 1 1
11 1 1 1 1
2119085-1
2119092-1
3-1752356-3
FA HEAD, ATLANTIC STYLE
BOLT, ADJUSTMENT
SUPPORT, TERMINAL
-
1
2119085_PRE_REV_K
37
-
1
2119092-1
35
-
1
3-1752356-3
34
B
- 22 2 2 2 2
2079383-5 SCR, BHSC, RoHS (M4 X 20)
-
2
2079383-5
33
- 11 1 1 1 1
2161328-1 HEX HEAD, FLANGED, M5 x 8mm LONG
-
1
2161328
32
- 11 1 1 1 1
1320908-3 SPACER, STRIP GUIDE
-
1
1320908-3
30
- 11 1 1 1 1
2119959-2 ASSEMBLY, STRIP GUIDE
-
1
2119959-2
29
- 11 1 1 1 1
455888-3
SPACER, CRIMPER
-
1
455888-3
28
- 11 1 1 1 1
1320928-6 STRIP GUIDE
-
1
1320928-6
24
- 11 1 1 1 1
2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.0
-
1
2168083-2
21
- 11 1 1 1 1
1-18028-2 WASHER, FLAT, REG M4
-
1
1-18028-2
20
- 11 1 1 1 1
2119533-1 STRIPPER, SIDE FEED
-
1
2119533
19
1^-
-
11 1 1 1 1
11 1 1 1 1
2119806-1
3-22280-3
INSERT, SHEAR
SPRING, COMPRESSION
-
1
2119806
13
-
1
SIMP_3-22280-3
12
- 11 1 1 1 1
1-356885-4 STOP, SHEAR
-
1
1-356885-4
11
1^-
1^-
1¹
-
11 1 1 1 1
11 1 1 1 1
11 1 1 1 1
11 1 1 1 1
2119805-1
1633861-1
1333231-5
5-240641-0
SHEAR HOLDER, FRONT
SHEAR, FLOATING
ANVIL, COMBINATION, SPECIAL
SPACER
-
1
2119805-1
10
-
1
1633861-1
9
-
1
1333231-5
8
-
1
5-240641-0
7
- 11 1 1 1 1
1-2119780-1 DEPRESSOR, SHEAR
-
1
1-2119780-1
5
- 11 1 1 1 1
4-238011-2 BLOCK, CRIMPER SPACER
-
1
4-238011-2
4
1¹
1¹
11 1 1 1 1
11 1 1 1 1
1633989-1
3-1633730-2
CRIMPER, INSULATION, SPECIAL
CRIMPER, WIRE
-
1
1633989-1
3
-
1
3-1633730-2
1
-77 -32 -7 -6 -5 -2 -1 PART NO
DESCRIPTION
ITEM _A
NO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
mm
MATERIAL
-
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0 PLC
-
1 PLC
-
2 PLC
-
3 PLC
-
4 PLC
-
ANGLES
-
FINISH
-
-
DWN
C. MOYER
CHK
T. ELBIN
APVD
T. ELBIN
PRODUCT SPEC
24AUG2011
24AUG2011
24AUG2011 ^NAME
-
APPLICATION SPEC
-
WEIGHT
-
SIZE
CAGE CODE
A1 ⁰⁰⁷⁷⁹
Customer Accessible Production Drawing
TE Connectivity
Harrisburg, PA 17105-3608
Ocean Side Feed
Applicator
-
DRAWING NO
RESTRICTED TO
2151300
SCALE
SHEET
1:2
OF
14
-
REV
F
SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION