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C-2151245 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
8
THIS DRAWING IS UNPUBLISHED.
C COPYRIGHT 20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER
REVISION
7
20
DESCRIPTION
6
FEED TYPE
CONVERT TO
2151245 -2
A
FINE CRIMP HEIGHT ADJUST
PNEUMATIC
SERVO LATCH PLATE
SMART APPLICATOR
2151245 -5
A
FINE CRIMP HEIGHT ADJUST
SERVO
LATCH PLATE 4
PNEUMATIC FEED
2151245 -6
A
NON-CRIMP HEIGHT ADJUST
SERVO
4 LATCH PLATE 12
-
-
2151245 -7
A
FINE CRIMP HEIGHT ADJUST
NONE
-
D
7- 2151245 -7
A
CRIMP TOOLING KIT
-
-
APPLICATOR DATA
CRIMP
SIZE
WIRE 2.79 mm [.110]
INSUL 3.94 mm [.155]
APPLICATOR INSTRUCTIONS
408-10389
TYPE
F
F
TERMINAL DATA: TE TERMINAL
TE CRIMP SPECIFICATION
TERMINAL NAME: STANDARD TIMER CONTACT
WIRE STRIP LENGTH
4.20-4.80 mm [.165-.189 IN]
TERMINAL
APPLICATION
C SPECIFICATION
(A)114-18079
(B)114-18080
INSULATION DIAMETER RANGE
n 2.40-3.70 mm [.094-.146 IN]
-
-
-
-
TERMINALS APPLIED 10
TE TERMINAL
(A) 925595-1
(A) 925595-2
(A) 925595-3
(A) 925595-4
(A) 925595-5
(A) 925595-6
WIRE
SIZE
2.50mm2
2.00mm2
1.75mm2
1.50mm2
13 1.25mm2
13 1.00mm2
C1__DWG_PN_1_0
TE TERMINAL
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_3_0
TE TERMINAL
C1__DWG_PN_4_0
C1__DWG_PN_1_1
(A) 925595-7
C1__DWG_PN_2_1
(B) 926006-1
C1__DWG_PN_3_1
(B) 964202-1
C1__DWG_PN_4_1
C1__DWG_PN_1_2
(B) 925612-1
C1__DWG_PN_2_2
(B) 926006-2
C1__DWG_PN_3_2
(B) 964202-2
C1__DWG_PN_4_2
C1__DWG_PN_1_3
(B) 925612-2
C1__DWG_PN_2_3
(B) 926006-3
C1__DWG_PN_3_3
(B) 964202-3
C1__DWG_PN_4_3
C1__DWG_PN_1_4
(B) 925612-3
C1__DWG_PN_2_4
(B) 926973-1
C1__DWG_PN_3_4
(B) 964202-4
C1__DWG_PN_4_4
C1__DWG_PN_1_5
(A) 925621-1
C1__DWG_PN_2_5
(B) 928805-3
C1__DWG_PN_3_5
C1__DWG_PN_1_6
(A) 925621-2
C1__DWG_PN_2_6
(B) 928805-5
C1__DWG_PN_3_6
CRIMP HEIGHT
mm [INCH]
CRIMP HEIGHT
9
REFERENCE SETTING
1.70+/-0.05 [.067+/-.002] W1__DWG_WGAUGE_1
W1__DWG_CRIMP_HT_1
5.4
W1__FA_SETTING_1
1.58+/-0.05 [.062+/-.002] W1__DWG_WGAUGE_2
W1__DWG_CRIMP_HT_2
6.9
W1__FA_SETTING_2
1.52+/-0.05 [.060+/-.002] W1__DWG_WGAUGE_3
W1__DWG_CRIMP_HT_3
7.2
W1__FA_SETTING_3
1.45+/-0.05 [.057+/-.002] W1__DWG_WGAUGE_4
W1__DWG_CRIMP_HT_4
8.2
W1__FA_SETTING_4
1.39+/-0.05 [.055+/-.002] W1__DWG_WGAUGE_5
W1__DWG_CRIMP_HT_5
8.7
W1__FA_SETTING_5
1.32+/-0.05 [.052+/-.002] W1__DWG_WGAUGE_6
W1__DWG_CRIMP_HT_6
9.4
W1__FA_SETTING_6
B
1 RECOMMENDED SPARE PARTS
2 GREASE BEARING SURFACES LIGHTLY
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-
SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
2151245 -4
2151245 -5
2151245 -6
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37.
7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35
& 252.
8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
10 TERMINAL FEED NOT COMPATIBLE WITH MECHANICAL FEED.
A
11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
12 WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR
USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM
WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT
13 WIRE SIZES 1.25mm2 AND 1.00mm2 NOT COMPATIBLE
WITH TERMINAL P/N 964202.
AMP 4805 REV 31MAR2000
5
4
APPLICATOR STYLE CONVERSION CHART
PART NUMBERS REQUIRED
3
2
1
LOC
DIST
SET UP GAUGE
2119599-1
A 66
P
LTR
1
A
A1
DEVELOPMENT
RELEASED
ECR-15-015347
REVISIONS
DESCRIPTION
DATE
05SEP2012
03JAN2014
20OCT2015
DWN
APVD
L.Z S.X
BH GB
YY GB
2119951-1
2161326-1
2119950-1
-
-
-
-
-
8- 2151245 -5
1901094-3
-
8- 2151245 -4
-
1338685-1
-
-
-
-
5-18022-5
-
-
-
-
2119641-1
-
-
-
-
-
-
2119799-1
-
-
-
-
2168400-6 (QUANTITY 2)
-
2063440-1
-
-
-
-
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
--1--
-1-11
-77 -7 -6 -5 -2
2119957-2
8-21084-0
PART NO
APPLICATOR SHIM PACK
O-RING, .676 ID, .070 DIA. MAT.
DESCRIPTION
-
1
2119957-2
260
-
1
8-21084-0_GATD
252
ITEM
NO
ATLANTIC VERSION
Shown on sheets 1 of 4 & 2 of 4
(Pacific version shown on sheets 3 of 4
& 4 of 4)
----1
2119640-1 PUSH ROD, AIR FEED
-
1
2119640-1
250
----1
2079988-1 BUSHING, LCH5-12, MISUMI
-
1
2079988_GATD
249
----1
2119641-1 FEED CAM, AIR FEED
-
1
2119641-1
248
-1-11
2119798-1 DETENT PIN
-
1
2119798-1
247
-1-11
1-22279-3 SPRING, COMPRESSION
-
1
1-22279-3_SIMP
246
--1--
2119758-1 RAM, AMP STYLE, SIDE FEED, NON-ADJ.
-
1
2119758
245
-1111
2119082-9 CAM, SNAIL, INSULATION ADJUSTMENT
-
1
2119082-9
244
-1111
6- 1 1 1 1
2079764-1
2119083-1
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
-
1
2079764
243 D
-
1
2119083
242
-1111
7-18023-7 SCR, SKT HD CAP M3 X 4.0
-
1
7-18023-7
241
--22-
2168400-6 SHCS, LOW HEAD, RoHS, M5 X 16
-
2
2168400-6
240
----1
2063440-1 AIR FEED MODULE
-
1
2063440-1_OLD
238
--11-
2119740-2 TAG,IDENTIFICATION
-
1
2119740-2
213
--11-
1901094-3 SPACER, FEEDER
..
1
1901094-3
198
----2
21045-3
RING, RETAIN, EXTERN, 3/16 CRESCENT
-
2
21045-3
172
-1111
994969-1
MAGNET, RARE EARTH HIGH ENERGY
-
1
994969-1_GATD
166
- REF REF REF REF
994970-2
COUNTER, MAGNETIC
-
1
COUNTER_994970
164
----1
240638-1
SPRING, FEED FINGER
-
1
240638
163
----1
3-23627-7 PIN, RETAIN, GRVD, 3/16 X .854
-
1
3-23627-7
137
----1
2119799-1 HOLDER,FEED FINGER, AF
-
1
2119799
136
- - REF REF -
SEE NOTE 4 MEMORY CHIP, PROGRAMMED
-
1
1901689_EMPTY_OCEAN_SF
135
--11-
1633743-1 SERVO FEED LATCH ASM
..
1
1633743-1
133
-1111
1-18028-2 WASHER, FLAT, REG M4
-
1
1-18028-2
119
- - REF REF -
2119944-1 FEED FINGER ASSEMBLY,SF
-
1
2119944-1
117
-1111
455888-4
SPACER, CRIMPER
-
1
455888-4
82
-1111
5-547505-2 SPRING, COMPRESSION
-
1
SIMP_5-547505-2
77
-1111
854769-4
HOLDER, INS
-
1
854769-4
74
-1111
2119956-1 DOCUMENTATION PACKAGE
-
1
2119956-1
71
-1--1
2119740-1 TAG,IDENTIFICATION
-
1
2119740-1
67
-2222
-1-11
2168078-1
2119793-1
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
-
2
2168078-1
66
-
1
2119793
63
C
6- 3 - 3 3
-1111
992763-5
2079383-4
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, BHSC, RoHS (M4 X 8)
-
3
992763-5
62
-
1
2079383-4
60
----1
5-18022-5 SCR, HEX HD CAP, M4 X 6.0
-
1
5-18022-5
59
-1111
21028-2
PIN, SLOTTED SPRING .062 X .250
-
1
21028-2
58
----1
1338685-1 PAWL, FEED
-
1
1338685-1
56
-4444
2168400-1 SHCS, LOW HEAD, RoHS, M4 X 12
-
4
2168400-1
54
-2222
1-2168083-0 SCR, SKT HD CAP, RoHS, M4 X 10
-
2
1-2168083-0
53
-1111
5018030-1 NUT, HEX, REG, RoHS, M3
-
1
5018030-1
52
-1111
811242-5
BUMPER, HOLD DOWN
-
1
811242-5_OLD
51
-1111
690753-2
SPACER, TONKER
-
1
690753-2
50
----1
18023-9
SCR, SKT HD CAP M4 X 6.0
-
1
18023-9
49
-1111
2119656-9 APPLICATOR BASIC ASSEMBLY, SF
-
1
2119656-9
46
-1-11
2119370-1 RAM, AMP STYLE, SIDE FEED
-
1
2119370
44
-1111
2079383-7 SCR, BHSC, RoHS (M8 X 25)
-
1
2079383-7
41
-1-11
2119645-1 DISC, NUMBERED FA WIRE ADJUSTMENT
-
1
2119645
40
-1-11
2119957-1 APPLICATOR SHIM PACK
-
1
2119957-1
39
-1111
1-2119644-2 RAM WASHER, PRECISION
-
1
1-2119644-2
38
6- 1 1 1 1
2119085-1 FA HEAD, ATLANTIC STYLE
-
1
2119085
37
-1-11
2119092-1 BOLT, ADJUSTMENT
-
1
2119092-1
35
-1111
1752356-3 SUPPORT, TERMINAL
-
1
1752356-3
34
-2222
-1111
2079383-5
2161328-1
SCR, BHSC, RoHS (M4 X 20)
HEX HEAD, FLANGED, M5 x 8mm LONG
-
2
2079383-5
33
-
1
2161328
32
B
-1111
1320908-3 SPACER, STRIP GUIDE
-
1
1320908-3
30
-1111
2119959-1 ASSEMBLY, STRIP GUIDE
-
1
2119959-1
29
-1111
455888-3
SPACER, CRIMPER
-
1
455888-3
28
-1111
1320928-2 STRIP GUIDE
-
1
1320928-2
24
-1111
2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.0
-
1
2168083-2
21
-1111
1-18028-2 WASHER, FLAT, REG M4
-
1
1-18028-2
20
-1111
2119533-1 STRIPPER, SIDE FEED
-
1
2119533
19
1- 1 1 1 1
-1111
2119806-1
3-22280-3
INSERT, SHEAR
SPRING, COMPRESSION
-
1
2119806
13
-
1
SIMP_3-22280-3
12
-1111
1-356885-4 STOP, SHEAR
-
1
1-356885-4
11
1- 1 1 1 1
1- 1 1 1 1
11 1 1 1 1
-----
2119805-1
462006-6
1333207-8
-
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION .110
-
-
1
2119805-1
10
-
1
462006-6
9
-
1
1333207-8
8
..
1
ITEM_7
7
-----
-
-
..
1
ITEM_6
6
-1111
1-2119780-1 DEPRESSOR, SHEAR
-
1
1-2119780-1
5
-1111
1-238011-7 BLOCK, CRIMPER SPACER
-
1
1-238011-7
4
11 1 1 1 1
-1111
2-2119582-6
455888-4
CRIMPER, INSULATION F PREMIUM
SPACER, CRIMPER
-
1
2-2119582-6
3
-
1
455888-4
2
11 1 1 1 1
456408-2
CRIMPER, WIRE PREMIUM
-
1
456408-2
1
-77 -7 -6 -5 -2 PART NO
DESCRIPTION
ITEM A
NO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
mm
MATERIAL
-
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
0.5
0.13
0.013
0.0001
-
-
-
DWN
L.ZHANG
CHK
L.ZHANG
APVD
S.XI
PRODUCT SPEC
05SEP2012
05SEP2012
05SEP2012 NAME
-
APPLICATION SPEC
-
WEIGHT
-
SIZE
CAGE CODE
A1 00779
Customer Accessible Production Drawing
TE Connectivity
Harrisburg, PA 17105-3608
Ocean Side Feed
Applicator
-
DRAWING NO
RESTRICTED TO
2151245
SCALE
SHEET
1:2
OF
14
-
REV
A1
SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
 ▷