C-2151240 Datasheet, PDF(1/4 Page) TE Connectivity Ltd – THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

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C-2151240 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

THIS DRAWING IS UNPUBLISHED.

C COPYRIGHT 20

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

DESCRIPTION

FEED TYPE

CONVERT TO

PNEUMATIC FEED

2119950-1

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

1338685-1

5-18022-5

2119641-1

2119799-1

2063440-1

LOC

DIST

SET UP GAUGE

2119599-1 A 66

LTR

RELEASED

ECR-16-017520

ECR-17-001926

REVISIONS

DESCRIPTION

DATE

28APR2012

12DEC2016

10FEB2017

DWN

APVD

YY SX

KH CT

TB TE

2151240 -1

2151240 -2

2151240 -5

FINE CRIMP HEIGHT ADJUST

MECHANICAL

PNEUMATIC

SERVO

LATCH PLATE 4

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

PNEUMATIC FEED

2119951-1

2161326-1

2119949-1

2119951-1

2161326-1

2119949-1

2119950-1

1338685-1

8- 2151240 -5

8- 2151240 -4

5-18022-5

8- 2151240 -5

8- 2151240 -4

5-18022-5

1901094-3

2119653-1

1901094-3

2119653-1

2119641-1

2119799-1

2168400-6 (QUANTITY 2)

2063440-1

-1-111

--1---

-11111

6- 1 1 1 1 1

-11111

--22--

1-22279-3

2119758-1

2119082-9

2079764-1

2119083-1

7-18023-7

2168400-6

SPRING, COMPRESSION

RAM, AMP STYLE, SIDE FEED, NON-ADJ.

CAM, SNAIL, INSULATION ADJUSTMENT

WASHER, WAVE SPRING, CREST-TO-CREST

RETAINER, INSULATION DIAL

SCR, SKT HD CAP M3 X 4.0

SHCS, LOW HEAD, RoHS, M5 X 16

1-22279-3_SIMP

246

2119758

245

2119082-9

244

2079764

243

2119083

242

7-18023-7

241

2168400-6

240

2119580-1

2151240 -6

NON-CRIMP HEIGHT ADJUST

SERVO

-----1

2119580-1 MECHANICAL FEED ASSEMBLY

239 D

2063440-1

4 LATCH PLATE 12

----1-

2063440-1 AIR FEED MODULE

238

2151240 -7

FINE CRIMP HEIGHT ADJUST

NONE

--11--

2119740-2 TAG,IDENTIFICATION

2119740-2

213

7- 2151240 -7

CRIMP TOOLING KIT

1901094-3

--11--

1901094-3 SPACER, FEEDER

198

993111-1

-11111

993111-1

PIN, SLOTTED SPRING 3.0 X 20.0

177

-11111

8-22280-7 SPRING, COMPRESSION

8-22280-7_SIMP

176

APPLICATOR DATA

-11111

1752353-2

1901680-2

GUIDE PIN,HOLDDOWN

1752353-2

175

1901680-2

174

CRIMP

SIZE

TYPE

----2-

21045-3

RING, RETAIN, EXTERN, 3/16 CRESCENT

21045-3

172

WIRE 1.40 mm [.055]

INSUL 1.90 mm [.075]

APPLICATOR INSTRUCTIONS

408-10389

8- 1 1 1 1 1

- REF REF REF REF REF

----1-

994969-1

994970-2

240638-1

3-23627-7

MAGNET, RARE EARTH HIGH ENERGY

COUNTER, MAGNETIC

SPRING, FEED FINGER

PIN, RETAIN, GRVD, 3/16 X .854

994969-1_GATD

166

COUNTER_994970

164

240638

163

3-23627-7

137

----1-

2119799-1 HOLDER,FEED FINGER, AF

2119799

136

- - REF REF - -

SEE NOTE 4 MEMORY CHIP, PROGRAMMED

1901689_EMPTY_OCEAN_SF

135

TERMINAL DATA:

TERMINAL NAME:

TE TERMINAL

TE CRIMP SPECIFICATION

DYNAMIC 2000 SERIES REC CONTACT "S" SIZE

TERMINAL DATA:

TERMINAL NAME:

TE TERMINAL

TE CRIMP SPECIFICATION

D-2 TAB CONTACT "S" SIZE

--11--

-11111

- - REF REF - -

1633743-1

1-18028-2

2119944-1

SERVO FEED LATCH ASM

WASHER, FLAT, REG M4

FEED FINGER ASSEMBLY,SF

1633743-1

133

1-18028-2

119

2119944-1

117

WIRE STRIP LENGTH

2.90-3.90 mm [.114-.154 IN]

TERMINAL

APPLICATION

C SPECIFICATION

114-5258

TERMINALS APPLIED

INSULATION DIAMETER RANGE

n 0.88-1.50 mm [.035-.059 IN]

WIRE STRIP LENGTH

2.90-3.90 mm [.114-.154 IN]

TERMINAL

APPLICATION

SPECIFICATION

114-5258

TERMINALS APPLIED

INSULATION DIAMETER RANGE

n 0.88-1.50 mm [.035-.059 IN]

13 - 1 1 1 1 1

-11111

-1--11

-22222

-1-111

6- 3 - 3 3 3

2119955-1

455888-5

2119956-1

2119740-1

2168078-1

2119793-1

992763-5

ASSY, LUBRICATOR, SIDE FEED

SPACER, CRIMPER

DOCUMENTATION PACKAGE

TAG,IDENTIFICATION

SCREW, DRIVE, RH, RoHS, 2 x .188

LIMITER, ADJUSTMENT BOLT

SCR, SET, SOC, CONE POINT, M3 x 4.0

2119955-1

113

455888-5

2119956-1

2119740-1

2168078-1

2119793

992763-5

TE TERMINAL

C1__DWG_PN_1_0

TE TERMINAL

C1__DWG_PN_2_0

TE TERMINAL

C1__DWG_PN_3_0

TE TERMINAL

C1__DWG_PN_4_0

TE TERMINAL

C2__DWG_PN_1_0

TE TERMINAL

C2__DWG_PN_2_0

TE TERMINAL

C2__DWG_PN_3_0

TE TERMINAL

C2__DWG_PN_4_0

-11111

2079383-4 SCR, BHSC, RoHS (M4 X 8)

2079383-4

1318106-1

C1__DWG_PN_1_1

1318110-1

C2__DWG_PN_1_1

----11

5-18022-5 SCR, HEX HD CAP, M4 X 6.0

5-18022-5

----11

1338685-1 PAWL, FEED

1338685-1

-22222

1655785-9 SCR, BTN SKT HD CAP (M3 X 6)

1655785-9

-44444

2168400-1 SHCS, LOW HEAD, RoHS, M4 X 12

2168400-1

WIRE

SIZE

24 AWG OR 0.20mm2

26 AWG OR 0.12mm2

28 AWG OR 0.09mm2

CRIMP HEIGHT

mm [INCH]

0.71+/-0.03 [.028+/-.001] W1__DWG_WGAUGE_1

0.67+/-0.03 [.026+/-.001] W1__DWG_WGAUGE_2

0.64+/-0.03 [.025+/-.001] W1__DWG_WGAUGE_3

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

10.3

W1__DWG_CRIMP_HT_2

10.7

W1__DWG_CRIMP_HT_3

11.2

W1__FA_SETTING_1

W1__FA_SETTING_2

W1__FA_SETTING_3

-11111

6- 1 1 1 1 1

----12

-----1

2-1976053-7

1-5018030-0

1901681-4

2-1752354-0

18023-9

2119652-1

LOCATER BLOCK,TERMINAL

NUT, HEX, REG, RoHS, M3.5

HOLDDOWN, TERMINAL

STANDOFF,HOLD-DOWN

SCR, SKT HD CAP M4 X 6.0

FEED CAM, PRE FEED

2-1976053-7

1-5018030-0

1901681-4

2-1752354-0

18023-9

2119652

-----1

2119653-1 FEED CAM, POST FEED

2119653

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

-11111

-1-111

-11111

-1-111

-11111

2119656-9

2119370-1

2079383-7

2119645-1

2119957-1

2119644-1

APPLICATOR BASIC ASSEMBLY, SF

RAM, AMP STYLE, SIDE FEED

SCR, BHSC, RoHS (M8 X 25)

DISC, NUMBERED FA WIRE ADJUSTMENT

APPLICATOR SHIM PACK

RAM WASHER, PRECISION

2119656-9

2119370

2079383-7

2119645

2119957-1

2119644-1

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":

2151240 -4

2151240 -5

2151240 -6

6- 1 1 1 1 1

7- 1 - 1 1 1

-11111

-22222

-11111

2119085-1

2119092-1

1752356-3

2079383-5

2161328-1

1320908-6

2119959-1

FA HEAD, ATLANTIC STYLE

BOLT, ADJUSTMENT

SUPPORT, TERMINAL

SCR, BHSC, RoHS (M4 X 20)

HEX HEAD, FLANGED, M5 x 8mm LONG

SPACER, STRIP GUIDE

ASSEMBLY, STRIP GUIDE

2119085_PRE_REV_K

2119092-1

1752356-3

2079383-5

2161328

1320908-6

2119959-1

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50 & 62.

APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242.

FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37.

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252.

-11111

11 1 - 1 1 1 1 1

-11111

1-455888-0

1320928-2

2168083-2

1-18028-2

2119533-1

2119806-1

3-22280-3

SPACER, CRIMPER

STRIP GUIDE

SCR, SKT HD CAP, RoHS, M4 X 8.0

WASHER, FLAT, REG M4

STRIPPER, SIDE FEED

INSERT, SHEAR

SPRING, COMPRESSION

1-455888-0

1320928-2

2168083-2

1-18028-2

2119533

2119806

SIMP_3-22280-3

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

-11111

1- 1 1 1 1 1

1-356885-4

2119805-1

STOP, SHEAR

SHEAR HOLDER, FRONT

1-356885-4

2119805-1

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

10 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET

FOR ADDITIONAL INFORMATION.

11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,

REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE

OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL

INFORMATION.

12 WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR

USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM

WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT

13 TERMINAL LUBRICANT IS RECOMMENDED.

12 - - 1 - - -

7- 1 - 1 1 1

----1-

-1-111

-77 -7 -6 -5 -2 -1

2119957-2

8-21084-0

2119640-1

1803259-1

2119641-1

2119798-1

PART NO

APPLICATOR SHIM PACK

O-RING, .676 ID, .070 DIA. MAT.

PUSH ROD, AIR FEED

BUSHING, FLANGED

FEED CAM, AIR FEED

DETENT PIN

DESCRIPTION

2119957-2

260

8-21084-0_GATD

252

2119640-1

250

1803259-1

249

2119641-1

248

2119798-1

247

ITEM

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

(Pacific version shown on sheets 3 of 4

& 4 of 4)

1- 1 1 1 1 1

11 1 1 1 1 1

-11111

462006-6

2-1633128-5

2119757-8

FLOATING SHEAR, FRONT

ANVIL, COMBINATION .055

DEPRESSOR, SHEAR

462006-6

2-1633128-5

2119757-8

-11111

2-238011-0 BLOCK, CRIMPER SPACER

2-238011-0

11 1 1 1 1 1

-11111

2119582-8

455888-6

CRIMPER, INSULATION F PREMIUM

SPACER, CRIMPER

2119582-8

455888-6

11 1 1 1 1 1

2-456402-4 CRIMPER, WIRE PREMIUM

2-456402-4

-77 -7 -6 -5 -2 -1 PART NO

DESCRIPTION

ITEM A

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

DWN

L.ZHANG

CHK

L.ZHANG

APVD

S.XI

PRODUCT SPEC

13OCT2011

13OCT2011 NAME

APPLICATION SPEC

WEIGHT

SIZE

CAGE CODE

A1 00779

CUSTOMER ACCESSIBLE PRODUCTION DRAWING

TE Connectivity

Harrisburg, PA 17105-3608

Ocean Side Feed

Applicator

DRAWING NO

RESTRICTED TO

2151240

SCALE

SHEET

1:2

REV

AMP 4805 REV 31MAR2000

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

▷