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C-2151204 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION | |||
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8
THIS DRAWING IS UNPUBLISHED.
C COPYRIGHT 20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER
REVISION
2151204 -1
B
2151204 -2
B
2151204 -5
B
D
2151204 -6
B
2151204 -7
B
7- 2151204 -7
A
7
20
DESCRIPTION
FINE CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
NON-CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
CRIMP TOOLING KIT
6
FEED TYPE
MECHANICAL
PNEUMATIC
SERVO
LATCH PLATE 4
SERVO
4 LATCH PLATE 12
NONE
-
CONVERT TO
PNEUMATIC FEED
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
PNEUMATIC FEED
-
-
-
-
APPLICATOR DATA
CRIMP
SIZE
WIRE 2.29 mm [.090]
INSUL 3.68 mm [.145]
APPLICATOR INSTRUCTIONS
408-10389
TYPE
F
O
TERMINAL DATA: TE TERMINAL
TE CRIMP SPECIFICATION
TERMINAL NAME: MINI MIC TAB CTC.
WIRE STRIP LENGTH
3.00-3.50 mm [.118-.138 IN]
TERMINAL
APPLICATION
C SPECIFICATION
114-20045
-
INSULATION DIAMETER RANGE
n 1.70-3.30 mm [.067-.130 IN]
13
-
-
-
-
TERMINALS APPLIED
TE TERMINAL
C1__DWG_PN_1_0
TE TERMINAL
C1__DWG_PN_2_0
TE SEAL
C1__DWG_PN_3_0
TE SEAL
C1__DWG_PN_4_0
282109-1
C1__DWG_PN_1_1
282109-4
C1__DWG_PN_2_1
281934-2
C1__DWG_PN_3_1
281934-3
C1__DWG_PN_4_1
282109-2
C1__DWG_PN_1_2
282109-5
C1__DWG_PN_2_2
282109-3
C1__DWG_PN_1_3
WIRE
SIZE
1.50mm2
1.00mm2
0.75mm2
CRIMP HEIGHT
mm [INCH]
1.52+/-0.05 [.060+/-.002] W1__DWG_WGAUGE_1
1.45+/-0.05 [.057+/-.002] W1__DWG_WGAUGE_2
1.34+/-0.05 [.053+/-.002] W1__DWG_WGAUGE_3
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
9.7
W1__DWG_CRIMP_HT_2
10.3
W1__DWG_CRIMP_HT_3
11.6
9
W1__FA_SETTING_1
W1__FA_SETTING_2
W1__FA_SETTING_3
1 RECOMMENDED SPARE PARTS
2 GREASE BEARING SURFACES LIGHTLY
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
B
SHEET SUPPLIED WITH THE APPLICATOR.
4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-
SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
2151204 -4
2151204 -4
2151204 -5
2151204 -6
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62
& 242.
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37
7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35
& 252.
8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
10 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
A
INFORMATION.
12 WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6)
USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF
4.28 .
13 THIS APPLICATOR APPLIES TERMINAL WITH A SEAL.
14 APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD
HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION.
APPLY #1-23419-5 LOC-TITE TO THREADS.
& 242.
AMP 4805 REV 31MAR2000
5
4
3
2119950-1
2119951-1
2161326-1
2119949-1
2119951-1
2161326-1
2119949-1
2119950-1
-
-
-
-
APPLICATOR STYLE CONVERSION CHART
PART NUMBERS REQUIRED
1338685-1
-
-
1338685-1
-
-
1338685-1
1338685-1
-
-
-
-
5-18022-5
8- 2151204 -5
8- 2151204 -4
5-18022-5
8- 2151204 -5
8- 2151204 -4
5-18022-5
5-18022-5
-
-
-
-
2119641-1
1901094-3
-
2119653-1
1901094-3
-
2119653-1
2119641-1
-
-
-
-
2119799-1
1-1752354-4
-
-
1-1752354-4
-
-
2119799-1
-
-
-
-
2063440-1
2168400-6 (QUANTITY 2)
-
-
2168400-6 (QUANTITY 2)
-
-
2063440-1
-
-
-
-
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
--1---
-1-111
----1-
-77 -7 -6 -5 -2 -1
2119957-2
8-21084-0
2119640-1
PART NO
APPLICATOR SHIM PACK
O-RING, .676 ID, .070 DIA. MAT.
PUSH ROD, AIR FEED
DESCRIPTION
-
1
2119957-2
260
-
1
8-21084-0_GATD
252
-
1
2119640-1
250
ITEM
NO
ATLANTIC VERSION
Shown on sheets 1 of 4 & 2 of 4
(Pacific version shown on sheets 3 of 4
& 4 of 4)
2
LOC
DIST
SET UP GAUGE
2119599-1
A 66
P
LTR
A
B
RELEASED
ECR-13-009635
REVISIONS
DESCRIPTION
1
DATE
05APR2013
13JUN2013
DWN
APVD
LG GB
YY UG
----1-
----1-
-1-111
-1-111
--1---
-11111
-11111
6- 1 1 1 1 1
-11111
--22--
-----1
----1-
--11--
--11--
----2-
-11111
- REF REF REF REF REF
----1-
----1-
----1-
- - REF REF - -
--11--
-11111
- - REF REF - -
-11111
-11111
-1--11
-22222
-1-111
6- 3 - 3 3 3
-11111
----11
14 - 1 1 1 1 1
----11
-44444
-22222
-11111
-11111
-11111
----12
-----1
-----1
-11111
-1-111
-11111
-1-111
-1-111
-11111
6- 1 1 1 1 1
-1-111
-11111
-22222
-11111
-11111
-11111
-11111
-11111
-11111
-11111
-11111
1- 1 1 1 1 1
-11111
-11111
1- 1 1111
1- 1 1111
1111111
-11111
------
-11111
-11111
11 1 1 1 1 1
-11111
11 1 1 1 1 1
2079988-1
2119641-1
2119798-1
1-22279-3
2119758-1
2119082-7
2079764-1
2119083-1
7-18023-7
2168400-6
2119580-1
2063440-1
2119740-2
1901094-3
21045-3
994969-1
994970-2
240638-1
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
1-18028-2
2119944-1
455888-5
2119956-1
2119740-1
2168078-1
2119793-1
992763-5
2079383-4
5-18022-5
985575-3
1338685-1
2168400-1
2168083-8
5018030-1
811242-5
690753-2
18023-9
2119652-1
2119653-1
2119656-9
2119370-1
2079383-7
2119645-1
2119957-1
2119644-2
2119085-1
2119092-1
1-1752356-9
2079383-5
2161328-1
1-1320908-0
2119959-1
455888-5
1320928-2
2168083-2
1-18028-2
2119533-1
2119806-1
3-22280-3
1-356885-4
2119805-1
318707-1
2-1333205-1
2-240641-0
-
2119781-1
2-238011-2
3-2119784-8
1-455888-0
2-456406-9
BUSHING, LCH5-12, MISUMI
FEED CAM, AIR FEED
DETENT PIN
SPRING, COMPRESSION
RAM, AMP STYLE, SIDE FEED, NON-ADJ.
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
SHCS, LOW HEAD, RoHS, M5 X 16
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
TAG,IDENTIFICATION
SPACER, FEEDER
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
WASHER, FLAT, REG M4
FEED FINGER ASSEMBLY,SF
SPACER, CRIMPER
DOCUMENTATION PACKAGE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, BHSC, RoHS (M4 X 8)
SCR, HEX HD CAP, M4 X 6.0
SCR, FLT SKT HD CAP M3 X 10.0
PAWL, FEED
SHCS, LOW HEAD, RoHS, M4 X 12
SCR, SKT HD CAP, RoHS, M4 X 16
NUT, HEX, REG, RoHS, M3
BUMPER, HOLD DOWN
SPACER, TONKER
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM, AMP STYLE, SIDE FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
FA HEAD, ATLANTIC STYLE
BOLT, ADJUSTMENT
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
HEX HEAD, FLANGED, M5 x 8mm LONG
SPACER, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
SPACER, CRIMPER
STRIP GUIDE
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
SPACER
-
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION O PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
-
1
2079988_GATD
249
-
1
2119641-1
248
-
1
2119798-1
247
-
1
1-22279-3_SIMP
246
-
1
2119758
245
-
1
2119082-7
244
-
1
2079764
243
-
1
2119083
242
-
1
7-18023-7
241
-
2
2168400-6
240
-
1
2119580-1
239
-
1
2063440-1
238
-
1
2119740-2
213
..
1
1901094-3
198
-
2
21045-3
172
-
1
994969-1_GATD
166
-
1
COUNTER_994970
164
-
1
240638
163
-
1
3-23627-7
137
-
1
2119799
136
-
1
1901689_EMPTY_OCEAN_SF
135
..
1
1633743-1
133
-
1
1-18028-2
119
-
1
2119944-1
117
-
1
455888-5
82
-
1
2119956-1
71
-
1
2119740-1
67
-
2
2168078-1
66
-
1
2119793
63
-
3
992763-5
62
-
1
2079383-4
60
-
1
5-18022-5
59
-
1
985575-3
57
-
1
1338685-1
56
-
4
2168400-1
54
-
2
2168083-8
53
-
1
5018030-1
52
-
1
811242-5_OLD
51
-
1
690753-2
50
-
3
18023-9
49
-
1
2119652
48
-
1
2119653
47
-
1
2119656-9
46
-
1
2119370
44
-
1
2079383-7
41
-
1
2119645
40
-
1
2119957-1
39
-
1
2119644-2
38
-
1
2119085
37
-
1
2119092-1
35
-
1
1-1752356-9
34
-
2
2079383-5
33
-
1
2161328
32
-
1
1-1320908-0
30
-
1
2119959-1
29
-
1
455888-5
28
-
1
1320928-2
24
-
1
2168083-2
21
-
1
1-18028-2
20
-
1
2119533
19
-
1
2119806
13
-
1
SIMP_3-22280-3
12
-
1
1-356885-4
11
-
1
2119805-1
10
-
1
318707-1
9
-
1
2-1333205-1
8
-
1
2-240641-0
7
..
1
ITEM_6
6
-
1
2119781-1
5
-
1
2-238011-2
4
-
1
3-2119784-8
3
-
1
1-455888-0
2
-
1
2-456406-9
1
D
C
B
-77 -7 -6 -5 -2 -1 PART NO
DESCRIPTION
ITEM A
NO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
mm
MATERIAL
-
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
0.1
0.02
0.005
0.0005
-
-
-
DWN
HOFFNER
CHK
T.ELBIN
APVD
T.ELBIN
PRODUCT SPEC
11MAR2013
12MAR2013
12MAR2013 NAME
-
APPLICATION SPEC
-
WEIGHT
-
SIZE
CAGE CODE
A1 00779
Customer Accessible Production Drawing
TE Connectivity
Harrisburg, PA 17105-3608
Ocean Side Feed
Applicator
-
DRAWING NO
RESTRICTED TO
2151204
SCALE
SHEET
1:1
OF
14
-
REV
B
SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
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