C-2151169 Datasheet, PDF(1/4 Page) TE Connectivity Ltd – THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

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C-2151169 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

THIS DRAWING IS UNPUBLISHED.

C COPYRIGHT 20

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

DESCRIPTION

FEED TYPE

CONVERT TO

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

LOC

DIST

SET UP GAUGE

2119599-1 A 66

LTR

ECR-16-009498

ECR-16-012647

REVISIONS

DESCRIPTION

DATE

30JUN2016

05SEP2016

DWN

APVD

MR GB

KH JDG

PNEUMATIC FEED

2119950-1

1338685-1

5-18022-5

2119641-1

2119799-1

2063440-1

2151169 -1

2151169 -2

2151169 -5

FINE CRIMP HEIGHT ADJUST

MECHANICAL

PNEUMATIC

SERVO

LATCH PLATE 4

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

PNEUMATIC FEED

2119951-1

2161326-1

2119949-1

2119951-1

2161326-1

2119949-1

2119950-1

1338685-1

8- 2151169 -5

8- 2151169 -4

5-18022-5

8- 2151169 -5

8- 2151169 -4

5-18022-5

1901094-3

2119653-1

1901094-3

2119653-1

2119641-1

2119799-1

2168400-6 (QUANTITY 2)

2063440-1

----1-

-1-111

--1---

-11111

2079988-1

2119641-1

2119798-1

1-22279-3

2119758-1

2119082-8

2079764-1

BUSHING, LCH5-12, MISUMI

FEED CAM, AIR FEED

DETENT PIN

SPRING, COMPRESSION

RAM, AMP STYLE, SIDE FEED, NON-ADJ.

CAM, SNAIL, INSULATION ADJUSTMENT

WASHER, WAVE SPRING, CREST-TO-CREST

2079988_GATD

249

2119641-1

248

2119798-1

247

1-22279-3_SIMP

246

2119758

245

2119082-8

244

2079764

243

2119083

2151169 -6

NON-CRIMP HEIGHT ADJUST

SERVO

6- 1 1 1 1 1

2119083-1 RETAINER, INSULATION DIAL

242 D

7-18023-7

4 LATCH PLATE 12

-11111

7-18023-7 SCR, SKT HD CAP M3 X 4.0

241

2168400-6

2151169 -7

FINE CRIMP HEIGHT ADJUST

NONE

--22--

2168400-6 SHCS, LOW HEAD, RoHS, M5 X 16

240

7- 2151169 -7

CRIMP TOOLING KIT

2119580-1

-----1

2119580-1 MECHANICAL FEED ASSEMBLY

239

2063440-1

----1-

2063440-1 AIR FEED MODULE

238

--11--

2119740-2 TAG,IDENTIFICATION

2119740-2

213

APPLICATOR DATA

CRIMP

SIZE

TYPE

--11--

6- 1 1 1 1 1

-11111

1901094-3

1-1752354-7

993111-1

SPACER, FEEDER

STANDOFF,HOLD-DOWN

PIN, SLOTTED SPRING 3.0 X 20.0

1901094-3

198

1-1752354-7

180

993111-1

177

WIRE 1.78 mm [.070]

INSUL 1.78 mm [.070]

APPLICATOR INSTRUCTIONS

408-10389

-11111

----2-

8-22280-7

1752353-2

1901680-2

21045-3

SPRING, COMPRESSION

GUIDE PIN,HOLDDOWN

RING, RETAIN, EXTERN, 3/16 CRESCENT

8-22280-7_SIMP

176

1752353-2

175

1901680-2

174

21045-3

172

8- 1 1 1 1 1

- REF REF REF REF REF

994969-1

994970-2

MAGNET, RARE EARTH HIGH ENERGY

COUNTER, MAGNETIC

994969-1_GATD

166

COUNTER_994970

164

TERMINAL DATA:

TERMINAL NAME:

TE TERMINAL

TE CRIMP SPECIFICATION

.040 II RECEPTACLE CONTACT

TERMINAL DATA:

TERMINAL NAME:

TE TERMINAL

TE CRIMP SPECIFICATION

.040 II RECEPTACLE CONTACT

----1-

240638-1

3-23627-7

2119799-1

SPRING, FEED FINGER

PIN, RETAIN, GRVD, 3/16 X .854

HOLDER,FEED FINGER, AF

240638

163

3-23627-7

137

2119799

136

WIRE STRIP LENGTH

INSULATION DIAMETER RANGE

WIRE STRIP LENGTH

INSULATION DIAMETER RANGE

- - REF REF - -

SEE NOTE 4 MEMORY CHIP, PROGRAMMED

1901689_EMPTY_OCEAN_SF

135

4.00-4.50 mm [.157-.177 IN]

TERMINAL

APPLICATION

C SPECIFICATION

(A)114-5159

(B)114-5197

TERMINALS APPLIED

n 1.10-2.10 mm [.043-.083 IN]

4.00-4.50 mm [.157-.177 IN]

TERMINAL

APPLICATION

SPECIFICATION

TERMINALS APPLIED

n 1.10-2.10 mm [.043-.083 IN]

--11--

- - REF REF - -

-11111

-1--11

1633743-1

2119944-1

455888-6

2119956-1

2119791-5

2119740-1

SERVO FEED LATCH ASM

FEED FINGER ASSEMBLY,SF

SPACER, CRIMPER

DOCUMENTATION PACKAGE

DEPRESSOR, WIRE

TAG,IDENTIFICATION

1633743-1

133

2119944-1

117

455888-6

2119956-1

2119791-5

2119740-1

TE TERMINAL

C1__DWG_PN_1_0

TE TERMINAL

C1__DWG_PN_2_0

TE TERMINAL

C1__DWG_PN_3_0

TE TERMINAL

C1__DWG_PN_4_0

TE TERMINAL

C1__DWG_PN_1_0

TE TERMINAL

C1__DWG_PN_2_0

TE TERMINAL

C1__DWG_PN_3_0

TE TERMINAL

C1__DWG_PN_4_0

-22222

2168078-1 SCREW, DRIVE, RH, RoHS, 2 x .188

2168078-1

(A) 175265-1

C1__DWG_PN_1_1

(A) 175266-2

C1__DWG_PN_2_1

(A) 175266-5

C1__DWG_PN_3_1

(A) 175266-7

C1__DWG_PN_4_1

175265-1

C1__DWG_PN_1_1

C1__DWG_PN_2_1

C1__DWG_PN_3_1

C1__DWG_PN_4_1

-11111

2119791-9 DEPRESSOR, WIRE

2119791-9

(B) 179963-1

C1__DWG_PN_1_2

(B) 179964-2

C1__DWG_PN_2_2

(A) 1456598-1

C1__DWG_PN_3_2

-1-111

2119793-1 LIMITER, ADJUSTMENT BOLT

2119793

6- 3 - 3 3 3

-11111

992763-5

2079383-4

SCR, SET, SOC, CONE POINT, M3 x 4.0

SCR, BHSC, RoHS (M4 X 8)

992763-5

2079383-4

WIRE

SIZE

0.85mm2

0.50mm2

0.30mm2

CRIMP HEIGHT

mm [INCH]

1.17+/-0.05 [.046+/-.002] W1__DWG_WGAUGE_1

1.03+/-0.05 [.041+/-.002] W1__DWG_WGAUGE_2

0.94+/-0.05 [.037+/-.002] W1__DWG_WGAUGE_3

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

6.2

W1__DWG_CRIMP_HT_2

7.4

W1__DWG_CRIMP_HT_3

8.4

W1__FA_SETTING_1

W1__FA_SETTING_2

W1__FA_SETTING_3

WIRE

SIZE

0.75mm2

CRIMP HEIGHT

mm [INCH]

1.05+/-0.05 [.041+/-.002] W1__DWG_WGAUGE_2

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_2

7.2

W1__FA_SETTING_2

----11

-44444

-11111

----12

5-18022-5

1338685-1

2168400-1

1-5018030-0

1901681-1

18023-9

SCR, HEX HD CAP, M4 X 6.0

PAWL, FEED

SHCS, LOW HEAD, RoHS, M4 X 12

NUT, HEX, REG, RoHS, M3.5

HOLDDOWN, TERMINAL

SCR, SKT HD CAP M4 X 6.0

5-18022-5

1338685-1

2168400-1

1-5018030-0

1901681-1

18023-9

-----1

2119652-1 FEED CAM, PRE FEED

2119652

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

-----1

-11111

-1-111

-11111

-1-111

-11111

2119653-1

2119656-9

2119370-1

2079383-7

2119645-1

2119957-1

2119644-1

FEED CAM, POST FEED

APPLICATOR BASIC ASSEMBLY, SF

RAM, AMP STYLE, SIDE FEED

SCR, BHSC, RoHS (M8 X 25)

DISC, NUMBERED FA WIRE ADJUSTMENT

APPLICATOR SHIM PACK

RAM WASHER, PRECISION

2119653

2119656-9

2119370

2079383-7

2119645

2119957-1

2119644-1

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-

2151169 -4

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

2151169 -4

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

2151169 -5

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":

2151169 -6

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62 & 180.

APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.

FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37.

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252.

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

14 THIS CRIMP PARAMETER IS PROVIDED TO MEET A CUSTOM AND UNIQUE CUSTOMER

REQUIREMENT.

IT HAS BEEN EVALUATED AND IS CONDITIONALLY SPECIFIED BY TE CONNECTIVITY.

THIS

CUSTOMIZED CRIMP PARAMETER IS NOT LISTED AS AN APPROVED APPLICATION WITHIN

A TE

CONNECTIVITY APPLICATION SPECIFICATION; HOWEVER, IT HAS BEEN VALIDATED

TE CONNECTIVITY SPECIFICATIONS 109-18079(TEST GROUP 1) AND 114-18022.

ACCORDING TO

TE CONNECTIVITY

EXPRESSLY DISCLAIMS ANY AND ALL WARRANTIES THAT THE PRODUCT PWEILRLFORMSIMILARLY TO

VALIDATED AND APPROVED APPLICATIONS, AS STATED WITHINCOTENNECTIVITYAPPLICATION

SPECIFICATIONS, INCLUDING BUT NOT LIMITED TO IMPLIED WARRANOTIFEMSERCHANTABILITY OR

FITNESS FOR PARTICULAR PURPOSAES. SUCH, IT IS HIGHLY RECOMMENDED THAT THE CUSTOMER

PERFORM FURTHER DETAILED EVALUATION TO ASSESS PRODUCT PERFORMANCE IN THE

SPECIFIC

APPLICATION.

6- 1 1 1 1 1

7- 1 - 1 1 1

-11111

-22222

-11111

11 1 - 1 1 1 1 1

-11111

2119085-1

2119092-1

1752356-1

2079383-5

2161328-1

1-1320908-0

2119959-1

1320928-2

2168083-2

1-18028-2

2119533-1

2119806-1

3-22280-3

1-356885-4

FA HEAD, ATLANTIC STYLE

BOLT, ADJUSTMENT

SUPPORT, TERMINAL

SCR, BHSC, RoHS (M4 X 20)

HEX HEAD, FLANGED, M5 x 8mm LONG

SPACER, STRIP GUIDE

ASSEMBLY, STRIP GUIDE

STRIP GUIDE

SCR, SKT HD CAP, RoHS, M4 X 8.0

WASHER, FLAT, REG M4

STRIPPER, SIDE FEED

INSERT, SHEAR

SPRING, COMPRESSION

STOP, SHEAR

2119085_PRE_REV_K

2119092-1

1752356-1

2079383-5

2161328

1-1320908-0

2119959-1

1320928-2

2168083-2

1-18028-2

2119533

2119806

SIMP_3-22280-3

1-356885-4

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

10 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET

FOR ADDITIONAL INFORMATION.

1- 1 1 1 1 1

11 1 1 1 1 1

-11111

2119805-1

1803095-3

8-1333203-5

2119757-3

238011-7

SHEAR HOLDER, FRONT

FLOATING SHEAR, FRONT

ANVIL, COMBINATION

DEPRESSOR, SHEAR

BLOCK, CRIMPER SPACER

2119805-1

1803095-3

8-1333203-5

2119757-3

238011-7

11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,

REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE

OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL

INFORMATION.

12 WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR

USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM

WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT

12 - - 1 - - -

7- 1 - 1 1 1

----1-

-77 -7 -6 -5 -2 -1

2119957-2

8-21084-0

2119640-1

PART NO

APPLICATOR SHIM PACK

O-RING, .676 ID, .070 DIA. MAT.

PUSH ROD, AIR FEED

DESCRIPTION

2119957-2

260

8-21084-0_GATD

252

2119640-1

250

ITEM

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

(Pacific version shown on sheets 3 of 4

& 4 of 4)

11 1 1 1 1 1

-11111

11 1 1 1 1 1

2-1803017-2

455888-4

3-456404-5

CRIMPER, INSULATION F

SPACER, CRIMPER

CRIMPER, WIRE PREMIUM

2-1803017-2

455888-4

3-456404-5

-77 -7 -6 -5 -2 -1 PART NO

DESCRIPTION

ITEM A

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

DWN

C.CHEN

CHK

S.XI

APVD

I.CRUZ

PRODUCT SPEC

05AUG2011

05AUG2011 NAME

APPLICATION SPEC

WEIGHT

SIZE

CAGE CODE

A1 00779

Customer Accessible Production Drawing

TE Connectivity

Harrisburg, PA 17105-3608

Ocean Side Feed

Applicator

DRAWING NO

RESTRICTED TO

2151169

SCALE

SHEET

1:2

REV

AMP 4805 REV 31MAR2000

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

▷