C-2151166 Datasheet, PDF(1/4 Page) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

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C-2151166 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

THIS DRAWING IS UNPUBLISHED.

C COPYRIGHT 20

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

DESCRIPTION

FEED TYPE

CONVERT TO

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

LOC

DIST

SET UP GAUGE

2119599-1

A 66

LTR

ECR-16-005930

REVISIONS

DESCRIPTION

DATE

22APR2016

DWN

APVD

MR GB

PNEUMATIC FEED

2119950-1

1338685-1

5-18022-5

2119641-1

2119799-1

2063440-1

2151166 -1

2151166 -2

2151166 -5

FINE CRIMP HEIGHT ADJUST

MECHANICAL

PNEUMATIC

SERVO

LATCH PLATE 4

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

PNEUMATIC FEED

2119951-1

2161326-1

2119949-1

2119951-1

2161326-1

2119949-1

2119950-1

1338685-1

8- 2151166 -5

8- 2151166 -4

5-18022-5

8- 2151166 -5

8- 2151166 -4

5-18022-5

1901094-3

2119653-1

1901094-3

2119653-1

2119641-1

2119799-1

2168400-6 (QUANTITY 2)

2063440-1

----1-

-1-111

--1---

-11111

2119640-1

2079988-1

2119641-1

2119798-1

1-22279-3

2119758-1

2119082-9

PUSH ROD, AIR FEED

BUSHING, LCH5-12, MISUMI

FEED CAM, AIR FEED

DETENT PIN

SPRING, COMPRESSION

RAM, AMP STYLE, SIDE FEED, NON-ADJ.

CAM, SNAIL, INSULATION ADJUSTMENT

2119640-1

250

2079988_GATD

249

2119641-1

248

2119798-1

247

1-22279-3_SIMP

246

2119758

245

2119082-9

244

2079764

2151166 -6

NON-CRIMP HEIGHT ADJUST

SERVO

-11111

2079764-1 WASHER, WAVE SPRING, CREST-TO-CREST

243 D

2119083

4 LATCH PLATE 12

6- 1 1 1 1 1

2119083-1 RETAINER, INSULATION DIAL

242

7-18023-7

2151166 -7

FINE CRIMP HEIGHT ADJUST

NONE

-11111

7-18023-7 SCR, SKT HD CAP M3 X 4.0

241

7- 2151166 -7

CRIMP TOOLING KIT

2168400-6

--22--

2168400-6 SHCS, LOW HEAD, RoHS, M5 X 16

240

2119580-1

-----1

2119580-1 MECHANICAL FEED ASSEMBLY

239

----1-

2063440-1 AIR FEED MODULE

2063440-1

238

APPLICATOR DATA

--11--

2119740-2

1901094-3

TAG,IDENTIFICATION

SPACER, FEEDER

2119740-2

213

1901094-3

198

CRIMP

SIZE

TYPE

----2-

21045-3

RING, RETAIN, EXTERN, 3/16 CRESCENT

21045-3

172

WIRE 2.54 mm [.100]

INSUL 3.56 mm [.140]

APPLICATOR INSTRUCTIONS

408-10389

-11111

- REF REF REF REF REF

----1-

994969-1

994970-2

240638-1

3-23627-7

MAGNET, RARE EARTH HIGH ENERGY

COUNTER, MAGNETIC

SPRING, FEED FINGER

PIN, RETAIN, GRVD, 3/16 X .854

994969-1_GATD

166

COUNTER_994970

164

240638

163

3-23627-7

137

----1-

2119799-1 HOLDER,FEED FINGER, AF

2119799

136

- - REF REF - -

SEE NOTE 4 MEMORY CHIP, PROGRAMMED

1901689_EMPTY_OCEAN_SF

135

TERMINAL DATA: TE TERMINAL

TE CRIMP SPECIFICATION

TERMINAL NAME: TE MCP 2.8 FLAT TYPE RECEPTACLE

WIRE STRIP LENGTH

4.50-5.10 mm [.177-.201 IN]

TERMINAL

APPLICATION

C SPECIFICATION

(A)114-18144-0

INSULATION DIAMETER RANGE

n 2.20-3.00 mm [.087-.118 IN]

TERMINALS APPLIED

TERMINAL DATA: TE TERMINAL

TE CRIMP SPECIFICATION

TERMINAL NAME: TE MCP 2.8 FLAT TYPE RECEPTACLE

WIRE STRIP LENGTH

4.50-5.10 [.177-.201 IN]

TERMINAL

APPLICATION

SPECIFICATION

114-18148-1

INSULATION DIAMETER RANGE

n 2.20-3.00 [.087-.118 IN]

TERMINALS APPLIED

TERMINAL DATA: TE TERMINAL

TE CRIMP SPECIFICATION

TERMINAL NAME: TE MCP 2.8 FLAT TYPE RECEPTACLE

WIRE STRIP LENGTH

INSULATION DIAMETER RANGE

4.50-5.10 [.177-.201 IN]

TERMINAL

APPLICATION

SPECIFICATION

114-18668

n 2.20-3.00 [.087-.118 IN]

TERMINALS APPLIED

--11--

-11111

- - REF REF - -

-11111

-1--11

-22222

-1-111

6- 3 - 3 3 3

-11111

1633743-1

1-18028-2

2119944-1

455888-5

2119956-1

2119740-1

2168078-1

2119793-1

992763-5

2079383-4

SERVO FEED LATCH ASM

WASHER, FLAT, REG M4

FEED FINGER ASSEMBLY,SF

SPACER, CRIMPER

DOCUMENTATION PACKAGE

TAG,IDENTIFICATION

SCREW, DRIVE, RH, RoHS, 2 x .188

LIMITER, ADJUSTMENT BOLT

SCR, SET, SOC, CONE POINT, M3 x 4.0

SCR, BHSC, RoHS (M4 X 8)

1633743-1

133

1-18028-2

119

2119944-1

117

455888-5

2119956-1

2119740-1

2168078-1

2119793

992763-5

2079383-4

TE TERMINAL

C1__DWG_PN_1_0

TE TERMINAL

C1__DWG_PN_2_0

TE TERMINAL

C1__DWG_PN_3_0

TE TERMINAL

C1__DWG_PN_4_0

(A) 967703-1

C1__DWG_PN_1_1

C1__DWG_PN_2_1

C1__DWG_PN_3_1

TE TERMINAL

C1__DWG_PN_1_0

TE TERMINAL

C1__DWG_PN_2_0

TE TERMINAL

C1__DWG_PN_3_0

TE TERMINAL

C1__DWG_PN_4_0

1-968851-1

1-968851-2

1-968851-3

1-1355877-1

TE TERMINAL

C1__DWG_PN_1_0

TE TERMINAL

C1__DWG_PN_2_0

TE TERMINAL

C1__DWG_PN_3_0

TE TERMINAL

C1__DWG_PN_4_0

1718188-1

1241582-1

----11

-44444

5-18022-5

1338685-1

2168400-1

SCR, HEX HD CAP, M4 X 6.0

PAWL, FEED

SHCS, LOW HEAD, RoHS, M4 X 12

5-18022-5

1338685-1

2168400-1

-22222

1-18023-2 SCR, SKT HD CAP M4 X 12.0

1-18023-2

-11111

5018030-1 NUT, HEX, REG, RoHS, M3

5018030-1

WIRE

SIZE

2.50mm2

1.50mm2

CRIMP HEIGHT

mm [INCH]

1.88+/-0.05 [.074+/-.002] W1__DWG_WGAUGE_1

1.58+/-0.05 [.062+/-.002] W1__DWG_WGAUGE_2

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

6.8

W1__DWG_CRIMP_HT_2

10.0

W1__FA_SETTING_1

W1__FA_SETTING_2

WIRE

SIZE

2.50mm2

1.50mm2

CRIMP HEIGHT

mm [INCH]

1.76+/-0.05 [.069+/-.002] W1__DWG_WGAUGE_1

1.47+/-0.05 [.058+/-.002] W1__DWG_WGAUGE_2

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

8.2

W1__FA_SETTING_1

W1__DWG_CRIMP_HT_2

11.0

W1__FA_SETTING_2

WIRE

SIZE

2.50mm2

2.00mm2

1.50mm2

CRIMP HEIGHT

mm [INCH]

1.88+/-0.05 [.074+/-.002] W1__DWG_WGAUGE_1

1.73+/-0.05 [.068+/-.002]

1.58+/-0.05 [.062+/-.002] W1__DWG_WGAUGE_2

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

6.8

W1__FA_SETTING_1

8.3

W1__FA_SETTING_2

W1__DWG_CRIMP_HT_2

10.0

-11111

----12

-----1

-11111

811242-5

690753-2

18023-9

2119652-1

2119653-1

2119656-9

BUMPER, HOLD DOWN

SPACER, TONKER

SCR, SKT HD CAP M4 X 6.0

FEED CAM, PRE FEED

FEED CAM, POST FEED

APPLICATOR BASIC ASSEMBLY, SF

811242-5_OLD

690753-2

18023-9

2119652

2119653

2119656-9

-1-111

2119370-1 RAM, AMP STYLE, SIDE FEED

2119370

-11111

2079383-7 SCR, BHSC, RoHS (M8 X 25)

2079383-7

-1-111

2119645-1 DISC, NUMBERED FA WIRE ADJUSTMENT

2119645

-1-111

2119957-1 APPLICATOR SHIM PACK

2119957-1

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

-11111

6- 1 1 1 1 1

-1-111

2119644-2

2119085-1

2119092-1

RAM WASHER, PRECISION

FA HEAD, ATLANTIC STYLE

BOLT, ADJUSTMENT

2119644-2

2119085

2119092-1

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":

2151166 -4

2151166 -5

2151166 -6

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

-11111

-22222

-11111

1752356-4

2079383-5

2161328-1

1-1320908-2

2119959-2

1-455888-6

1320928-2

SUPPORT, TERMINAL

SCR, BHSC, RoHS (M4 X 20)

HEX HEAD, FLANGED, M5 x 8mm LONG

SPACER, STRIP GUIDE

ASSEMBLY, STRIP GUIDE

SPACER, CRIMPER

STRIP GUIDE

1752356-4

2079383-5

2161328

1-1320908-2

2119959-2

1-455888-6

1320928-2

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62.

APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.

FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37.

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252.

-11111

1- 1 1 1 1 1

-11111

1- 1 1111

2168083-2

1-18028-2

2119533-1

2119806-1

3-22280-3

1-356885-4

2119805-1

SCR, SKT HD CAP, RoHS, M4 X 8.0

WASHER, FLAT, REG M4

STRIPPER, SIDE FEED

INSERT, SHEAR

SPRING, COMPRESSION

STOP, SHEAR

SHEAR HOLDER, FRONT

2168083-2

1-18028-2

2119533

2119806

SIMP_3-22280-3

1-356885-4

2119805-1

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

1- 1 1111

1111111

------

-11111

454276-5

1333206-8

2119757-4

FLOATING SHEAR, FRONT

ANVIL, COMBINATION .100

DEPRESSOR, SHEAR

454276-5

1333206-8

ITEM_7

ITEM_6

2119757-4

10 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET

FOR ADDITIONAL INFORMATION.

11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,

REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE

OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL

INFORMATION.

12 WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR

USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM

WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT

--1---

-1-111

-77 -7 -6 -5 -2 -1

2119957-2

8-21084-0

PART NO

APPLICATOR SHIM PACK

O-RING, .676 ID, .070 DIA. MAT.

DESCRIPTION

2119957-2

260

8-21084-0_GATD

252

ITEM

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

(Pacific version shown on sheets 3 of 4

& 4 of 4)

-11111

11 1 1 1 1 1

-11111

11 1 1 1 1 1

1-238011-0

2119785-6

455888-8

2-1722335-2

BLOCK, CRIMPER SPACER

CRIMPER, INSULATION OVERLAP PREMIUM

SPACER, CRIMPER

CRIMPER,WIRE

1-238011-0

2119785-6

455888-8

2-1722335-2_GATD

-77 -7 -6 -5 -2 -1 PART NO

DESCRIPTION

ITEM A

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

DWN

X.ZHAO

CHK

T.ELBIN

APVD

S.XI

PRODUCT SPEC

26JUL2011

26JUL2011 NAME

APPLICATION SPEC

WEIGHT

SIZE

CAGE CODE

A1 00779

Customer Accessible Production Drawing

TE Connectivity

Harrisburg, PA 17105-3608

Ocean Side Feed

Applicator

DRAWING NO

RESTRICTED TO

2151166

SCALE

SHEET

1:2

REV

AMP 4805 REV 31MAR2000

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

▷