C-2151160 Datasheet, PDF(1/4 Page) TE Connectivity Ltd – SHOULD BE CONTACTED FOR THE LATEST REVISION.

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C-2151160 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – SHOULD BE CONTACTED FOR THE LATEST REVISION.

THIS DRAWING IS UNPUBLISHED.

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

2011

DESCRIPTION

2151160 -2

FINE CRIMP HEIGHT ADJUST

2151160 -5

FINE CRIMP HEIGHT ADJUST

2151160 -6

NON-CRIMP HEIGHT ADJUST

2151160 -7

FINE CRIMP HEIGHT ADJUST

7- 2151160 -7

CRIMP TOOLING KIT

FEED TYPE

PNEUMATIC

SERVO

LATCH PLATE 4

SERVO

4 LATCH PLATE 12

NONE

CONVERT TO

SERVO LATCH PLATE

SMART APPLICATOR

PNEUMATIC FEED

APPLICATOR DATA

CRIMP

SIZE

WIRE 2.79 mm [.110]

INSUL 3.56 mm [.140]

APPLICATOR INSTRUCTIONS

408-10389

TYPE

TERMINAL DATA: TE TERMINAL

TERMINAL NAME: TAB 5.8 x 0.8

WIRE STRIP LENGTH

4.10-4.12 mm [.161-.162 IN]

TERMINAL

APPLICATION

C SPECIFICATION

114-18052

TERMINALS APPLIED

TE TERMINAL

C1__DWG_PN_1_0

TE TERMINAL

C1__DWG_PN_2_0

964306-1

C1__DWG_PN_1_1

964306-3

C1__DWG_PN_2_1

TE CRIMP SPECIFICATION

INSULATION DIAMETER RANGE

n 2.20-3.00 mm [.087-.118 IN]

TE TERMINAL

C1__DWG_PN_3_0

TE TERMINAL

C1__DWG_PN_4_0

WIRE

SIZE

2.50mm2

(2)1.0mmÂ² OR (1)2.0mmÂ²

(1)1.5mmÂ² + (1)0.35mmÂ²

1.50mm2

CRIMP HEIGHT

mm [INCH]

1.97+/-0.05 [.078+/-.002] W1__DWG_WGAUGE_1

1.83+/-0.05 [.072+/-.002] W1__DWG_WGAUGE_2

1.79+/-0.05 [.070+/-.002] W1__DWG_WGAUGE_3

1.69+/-0.05 [.067+/-.002] W1__DWG_WGAUGE_4

CRIMP HEIGHT 9

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

5.4

W1__FA_SETTING_1

W1__DWG_CRIMP_HT_2

7.0

W1__FA_SETTING_2

W1__DWG_CRIMP_HT_3

7.5

W1__FA_SETTING_3

W1__DWG_CRIMP_HT_4

8.4

W1__FA_SETTING_4

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":

2151160 -4

2151160 -5

2151160 -6

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50, 62

FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37, 50

& 242.

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35

& 252.

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

10 TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.

11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,

REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE

OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL

INFORMATION.

12 WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR

USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM

WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT

& 242.

AMP 4805 REV 31MAR2000

2119951-1

2161326-1

2119950-1

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

1338685-1

8- 2151160 -5

8- 2151160 -4

5-18022-5

1901094-3

2119641-1

2119799-1

2168400-6 (QUANTITY 2)

2063440-1

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

--1--

-1-11

----1

-77 -7 -6 -5 -2

2119957-2

8-21084-0

2119640-1

2079988-1

PART NO

APPLICATOR SHIM PACK

O-RING, .676 ID, .070 DIA. MAT.

PUSH ROD, AIR FEED

BUSHING, LCH5-12, MISUMI

DESCRIPTION

2119957-2

260

8-21084-0_GATD

252

2119640-1

250

2079988_GATD

249

ITEM

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

(Pacific version shown on sheets 3 of 4

& 4 of 4)

LOC

DIST

SET UP GAUGE

2119599-1 A 66

LTR

RELEASED

ECR-13-005960

ECR-13-012598

REVISIONS

DESCRIPTION

DATE

29SEP2011

08APR2013

08AUG2013

DWN

APVD

BW TE

YY UG

XZ TE

----1

2119641-1 FEED CAM, AIR FEED

2119641-1

248

-1-11

2119798-1 DETENT PIN

2119798-1

247

-1-11

1-22279-3 SPRING, COMPRESSION

1-22279-3_SIMP

246

--1--

2119758-1 RAM, AMP STYLE, SIDE FEED, NON-ADJ.

2119758

245

-1111

2119082-9 CAM, SNAIL, INSULATION ADJUSTMENT

2119082-9

244

-1111

2079764-1 WASHER, WAVE SPRING, CREST-TO-CREST

2079764

243

-1111

2119083-1 RETAINER, INSULATION DIAL

2119083

242

-1111

--22-

18023-1

2168400-6

SCR, SKT HD CAP M3 X 5.0

SHCS, LOW HEAD, RoHS, M5 X 16

18023-1

241 D

2168400-6

240

----1

2063440-1 AIR FEED MODULE

2063440-1

238

--11-

2119740-2 TAG,IDENTIFICATION

2119740-2

213

--11-

1901094-3 SPACER, FEEDER

1901094-3

198

-1111

993111-1

PIN, SLOTTED SPRING 3.0 X 20.0

993111-1

177

-1111

8-22280-7 SPRING, COMPRESSION

8-22280-7_SIMP

176

-1111

1752353-2 GUIDE PIN,HOLDDOWN

1752353-2

175

-1111

1901680-2 GUIDE PIN,HOLDDOWN

1901680-2

174

----2

21045-3

RING, RETAIN, EXTERN, 3/16 CRESCENT

21045-3

172

-1111

994969-1

MAGNET, RARE EARTH HIGH ENERGY

994969-1_GATD

166

- REF REF REF REF

994970-2

COUNTER, MAGNETIC

COUNTER_994970

164

----1

240638-1

SPRING, FEED FINGER

240638

163

----1

3-23627-7 PIN, RETAIN, GRVD, 3/16 X .854

3-23627-7

137

----1

2119799-1 HOLDER,FEED FINGER, AF

2119799

136

4 - - REF REF -

SEE NOTE 4 MEMORY CHIP, PROGRAMMED

1901689_EMPTY_OCEAN_SF

135

--11-

1633743-1 SERVO FEED LATCH ASM

1633743-1

133

-1111

18028-2

WASHER, FLAT, REG M4

18028-2

119

- - REF REF -

2119944-1 FEED FINGER ASSEMBLY,SF

2119944-1

117

-1111

455888-7

SPACER, CRIMPER

455888-7

-1111

1-22278-0 SPRING, COMPRESSION

SIMP_1-22278-0

-1111

854769-4

HOLDER, INS

854769-4

-1111

2119956-1

2119791-5

DOCUMENTATION PACKAGE

DEPRESSOR, WIRE

2119956-1

2119791-5

-1111

2119943-1 WASHER, SPACER

2119943-1

-1--1

2119740-1 TAG,IDENTIFICATION

2119740-1

-2222

2168078-1 SCREW, DRIVE, RH, RoHS, 2 x .188

2168078-1

-1-11

2119793-1 LIMITER, ADJUSTMENT BOLT

2119793

-3-33

992763-5

SCR, SET, SOC, CONE POINT, M3 x 4.0

992763-5

-1111

2079383-4 SCR, BHSC, RoHS (M4 X 8)

2079383-4

----1

5-18022-5 SCR, HEX HD CAP, M4 X 6.0

5-18022-5

-1111

21028-2

PIN, SLOTTED SPRING .062 X .250

21028-2

----1

1338685-1 PAWL, FEED

1338685-1

-4444

2168400-1 SHCS, LOW HEAD, RoHS, M4 X 12

2168400-1

-1111

1-5018030-0 NUT, HEX, REG, RoHS, M3.5

1-5018030-0

-1111

1901681-1 HOLDDOWN, TERMINAL

1901681-1

-1111

3-1752354-5 STANDOFF,HOLD-DOWN

3-1752354-5

----1

18023-9

SCR, SKT HD CAP M4 X 6.0

18023-9

-1111

2119656-9 APPLICATOR BASIC ASSEMBLY, SF

2119656-9

-1-11

2119370-1 RAM, AMP STYLE, SIDE FEED

2119370

-1111

2079383-7 SCR, BHSC, RoHS (M8 X 25)

2079383-7

-1-11

2119645-1 DISC, NUMBERED FA WIRE ADJUSTMENT

2119645

-1-11

2119957-1 APPLICATOR SHIM PACK

2119957-1

-1111

2119644-2 RAM WASHER, PRECISION

2119644-2

-1111

-1-11

2119085-1

2119092-1

FA HEAD, ATLANTIC STYLE

BOLT, ADJUSTMENT

2119085

2119092-1

-1111

1-1752356-1 SUPPORT, TERMINAL

1-1752356-1

-2222

2079383-5 SCR, BHSC, RoHS (M4 X 20)

2079383-5

-1111

2161328-1 HEX HEAD, FLANGED, M5 x 8mm LONG

2161328

-1111

1-1320908-2 SPACER, STRIP GUIDE

1-1320908-2

-1111

2119959-2 ASSEMBLY, STRIP GUIDE

2119959-2

-1111

1-455888-0 SPACER, CRIMPER

1-455888-0

-1111

1320928-6 STRIP GUIDE

1320928-6

-1111

2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.0

2168083-2

-1111

1-18028-2 WASHER, FLAT, REG M4

1-18028-2

-1111

2119533-1 STRIPPER, SIDE FEED

2119533

1- 1 1 1 1

-1111

2119806-1

3-22280-3

INSERT, SHEAR

SPRING, COMPRESSION

2119806

SIMP_3-22280-3

-1111

1-356885-4 STOP, SHEAR

1-356885-4

1- 1 1 1 1

11 1 1 1 1

-1111

2119805-1

454276-5

1333207-2

2119780-9

SHEAR HOLDER, FRONT

FLOATING SHEAR, FRONT

ANVIL, COMBINATION .110

DEPRESSOR, SHEAR

2119805-1

454276-5

1333207-2

2119780-9

-1111

1-238011-7 BLOCK, CRIMPER SPACER

1-238011-7

11 1 1 1 1

2119785-6

2-456408-0

CRIMPER, INSULATION OVERLAP PREMIUM

CRIMPER, WIRE PREMIUM

2119785-6

2-456408-0

-77 -7 -6 -5 -2 PART NO

DESCRIPTION

ITEM A

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

0.5

0.13

0.013

0.0001

DWN

19AUG2011

B. WEAVER

CHK

19AUG2011

G. HOFFNER

APVD

19AUG2011 NAME

T. ELBIN

PRODUCT SPEC

APPLICATION SPEC

WEIGHT

SIZE

CAGE CODE

A1 00779

Customer Accessible Production Drawing

TE Connectivity

Harrisburg, PA 17105-3608

Ocean Side Feed

Applicator

DRAWING NO

RESTRICTED TO

2151160

SCALE

SHEET

1:2

REV

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

▷