C-2151146 Datasheet, PDF(1/4 Page) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

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C-2151146 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

THIS DRAWING IS UNPUBLISHED.

C COPYRIGHT 20

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

2151146 -2

2151146 -5

2151146 -6

2151146 -7

7- 2151146 -7

DESCRIPTION

FINE CRIMP HEIGHT ADJUST

NON-CRIMP HEIGHT ADJUST

FINE CRIMP HEIGHT ADJUST

CRIMP TOOLING KIT

FEED TYPE

PNEUMATIC

SERVO

LATCH PLATE 4

SERVO

4 LATCH PLATE 12

NONE

CONVERT TO

SERVO LATCH PLATE

SMART APPLICATOR

PNEUMATIC FEED

APPLICATOR DATA

CRIMP

SIZE

WIRE 4.57 mm [.180]

INSUL 10.92 mm [.430]

APPLICATOR INSTRUCTIONS

408-10389

TYPE

TERMINAL DATA: TE TERMINAL

TE CRIMP SPECIFICATION

TERMINAL NAME: MAXI-POWER TIMER CONTACT

WIRE STRIP LENGTH

10.10-10.90 mm [.398-.429 IN]

TERMINAL

APPLICATION

C SPECIFICATION

114-18075

INSULATION DIAMETER RANGE

n 10.00mm MAX [.394 IN MAX]

TERMINALS APPLIED 10

TE TERMINAL

C1__DWG_PN_1_0

TE TERMINAL

C1__DWG_PN_2_0

TE SEAL

C1__DWG_PN_3_0

TE SEAL

C1__DWG_PN_4_0

962936-1

C1__DWG_PN_1_1

2-962936-1

C1__DWG_PN_2_1

1355437-1

C1__DWG_PN_3_1

WIRE

SIZE

6.00mm2

4.00mm2

CRIMP HEIGHT

mm [INCH]

3.08+/-0.05 [.121+/-.002] W1__DWG_WGAUGE_1

2.74+/-0.05 [.108+/-.002] W1__DWG_WGAUGE_2

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

2.3

W1__DWG_CRIMP_HT_2

5.9

W1__FA_SETTING_1

W1__FA_SETTING_2

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

2151146 -4

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

2151146 -5

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":

2151146 -6

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62

& 242.

FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35

& 252.

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

10 TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.

11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,

REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE

OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL

INFORMATION.

12 WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6)

USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF

13 THIS APPLICATOR APPLIES TERMINAL WITH A SEAL.

3.23 .

14 APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD

HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION.

APPLY #1-23419-5 LOC-TITE TO THREADS.

15 CUT TO LENGTH AT ASSEMBLY.

16 RELOCATE ITEM 19 TO BACK OF APPLICATOR.

& 242.

AMP 4805 REV 31MAR2000

2119951-1

2161326-1

2119950-1

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

1-1338683-1

8- 2151146 -5

8- 2151146 -4

5-18022-5

1901094-3

2119641-1

2119799-1

2168400-6 (QUANTITY 2)

2063440-2

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

--1--

-1-11

----1

-1-11

--1--

-1111

6- 1 1 1 1

--22-

----1

--11-

-77 -7 -6 -5 -2

2119957-2

8-21084-0

2119640-1

2079988-1

2119641-1

2119798-1

1-22279-3

2161314-1

2119082-9

2079764-1

2119083-1

2168400-6

2063440-2

2119740-2

1901094-3

PART NO

APPLICATOR SHIM PACK

O-RING, .676 ID, .070 DIA. MAT.

PUSH ROD, AIR FEED

BUSHING, LCH5-12, MISUMI

FEED CAM, AIR FEED

DETENT PIN

SPRING, COMPRESSION

RAM, STEPPED, ATLANTIC, SF, NON-ADJ

CAM, SNAIL, INSULATION ADJUSTMENT

WASHER, WAVE SPRING, CREST-TO-CREST

RETAINER, INSULATION DIAL

SHCS, LOW HEAD, RoHS, M5 X 16

AIR FEED MODULE

TAG,IDENTIFICATION

SPACER, FEEDER

DESCRIPTION

2119957-2

260

8-21084-0_GATD

252

2119640-1

250

2079988_GATD

249

2119641-1

248

2119798-1

247

1-22279-3_SIMP

246

2161314

245

2119082-9

244

2079764

243

2119083

242

2168400-6

240

2063440-2

238

2119740-2

213

1901094-3

198

ITEM

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

(Pacific version shown on sheets 3 of 4

& 4 of 4)

LOC

DIST

SET UP GAUGE

2119599-1

A 66

LTR

RELEASED

ECR-13-006124

ECR-15-014902

REVISIONS

DESCRIPTION

DATE

18FEB2013

10APR2013

12OCT2015

DWN

APVD

LG GB

XZ TE

JH GB

----2

21045-3

RING, RETAIN, EXTERN, 3/16 CRESCENT

21045-3

172

-1111

994969-1

MAGNET, RARE EARTH HIGH ENERGY

994969-1_GATD

166

- REF REF REF REF

994970-2

COUNTER, MAGNETIC

COUNTER_994970

164

----1

240638-1

SPRING, FEED FINGER

240638

163

----1

3-23627-7 PIN, RETAIN, GRVD, 3/16 X .854

3-23627-7

137

----1

2119799-1 HOLDER,FEED FINGER, AF

2119799

136

- - REF REF -

SEE NOTE 4 MEMORY CHIP, PROGRAMMED

1901689_EMPTY_OCEAN_SF

135

--11-

-1111

1633743-1

1-455888-4

SERVO FEED LATCH ASM

SPACER, CRIMPER

1633743-1

133

1-455888-4

120

-1111

1-18028-2 WASHER, FLAT, REG M4

1-18028-2

119

- - REF REF -

2119944-1 FEED FINGER ASSEMBLY,SF

2119944-1

117

-1111

1-22281-8 SPRING, COMPRESSION

SIMP_1-22281-8

101

-1111

980371-4

SCR, SKT HD SHLDR 5.0 DIA X 6.0

980371-4

100

-2222

2-18032-5 SCR, SET, FLT POINT M5 X 20.0

2-18032-5

-2222

2168083-1 SCR, SKT HD CAP, RoHS, M3 X 8.0

2168083-1

-2222

2168083-1 SCR, SKT HD CAP, RoHS, M3 X 8.0

2168083-1

-1111

455888-3

SPACER, CRIMPER

455888-3

-1111

2-455888-8 SPACER, CRIMPER

2-455888-8

-1111

2119791-9 DEPRESSOR, WIRE

2119791-9

-1111

2119956-1 DOCUMENTATION PACKAGE

2119956-1

-1111

1803075-1 EXTENSION PLATE

1803075-1

-1111

2119943-1 WASHER, SPACER

2119943-1

-1--1

2119740-1 TAG,IDENTIFICATION

2119740-1

-2222

2168078-1 SCREW, DRIVE, RH, RoHS, 2 x .188

2168078-1

-1-11

2119793-1 LIMITER, ADJUSTMENT BOLT

2119793

6- 3 - 3 3

-1111

992763-5

2079383-4

SCR, SET, SOC, CONE POINT, M3 x 4.0

SCR, BHSC, RoHS (M4 X 8)

992763-5

2079383-4

----1

5-18022-5 SCR, HEX HD CAP, M4 X 6.0

5-18022-5

-1111

1-2168083-3 SCR, SKT HD CAP, RoHS, M3 X 16

1-2168083-3

----1

-4444

1-1338683-1

2168400-1

FEED PAWL

SHCS, LOW HEAD, RoHS, M4 X 12

1-1338683-1

2168400-1

15 - 2 2 2 2

-1111

2168083-3

5018030-1

SCR, SKT HD CAP, RoHS, M4 X 12.0

NUT, HEX, REG, RoHS, M3

2168083-3

5018030-1

-1111

1-811242-0 BUMPER, HOLD DOWN

1-811242-0_OLD

-1111

690753-2

SPACER, TONKER

690753-2

----1

18023-9

SCR, SKT HD CAP M4 X 6.0

18023-9

-1111

1-2119656-7 APPLICATOR BASIC ASSEMBLY, SF

1-2119656-7

-1-11

2161311-1 RAM, STEPPED, AMP STYLE, SIDE FEED

2161311

-1111

1-2079383-5 SCR, BHSC, RoHS (M8 X 40)

1-2079383-5

-1-11

2119645-1 DISC, NUMBERED FA WIRE ADJUSTMENT

2119645

-1-11

2119957-1 APPLICATOR SHIM PACK

2119957-1

-1111

2119644-2 RAM WASHER, PRECISION

2119644-2

6- 1 1 1 1

-1-11

2119085-1

2119092-1

FA HEAD, ATLANTIC STYLE

BOLT, ADJUSTMENT

2119085

2119092-1

-1111

1-1752356-2 SUPPORT, TERMINAL

1-1752356-2

-2222

1-2079383-3 SCR, BHSC, RoHS (M4 X 25)

1-2079383-3

-1111

2161328-1 HEX HEAD, FLANGED, M5 x 8mm LONG

2161328

-1111

2168083-6 SCR, SKT HD CAP, RoHS, M5 X 65

2168083-6

-1111

1-1320908-8 SPACER, STRIP GUIDE

1-1320908-8

-1111

1901086-9 PLATE, STRIP GUIDE

1901086-9

-1111

1-455888-0 SPACER, CRIMPER

1-455888-0

-2222

-1111

22283-1

356835-1

SPRING, COMPRESSION

LEVER, DRAG RELEASE

SIMP_22283-1

356835-1

-1111

240792-1

DRAG, TERMINAL

240792-1

-1111

2-1320928-2 STRIP GUIDE

2-1320928-2

-1111

2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.0

2168083-2

-2222

1-18028-2 WASHER, FLAT, REG M4

1-18028-2

16 - 1 1 1 1

-1111

1803013-1

2-690438-2

STRIPPER, SIDE FEED

FRONT STRIP GUIDE

1803013-1

2-690438-2

-2222

2079383-4 SCR, BHSC, RoHS (M4 X 8)

2079383-4

-1111

1633782-2 FENCE

1633782-2

-1111

4-22280-7 SPRING, COMPRESSION

SIMP_4-22280-7

-1111

1-356885-4 STOP, SHEAR

1-356885-4

1-1111

111111

-----

2119805-7

318059-9

1633930-3

SHEAR HOLDER, FRONT

FLOATING SHEAR, FRONT

ANVIL, COMBINATION

2119805-7

318059-9

1633930-3

ITEM_7

-----

ITEM_6

-1111

1803080-4 DEPRESSOR, SHEAR

1803080-4

-1111

5-238011-4 BLOCK, CRIMPER SPACER

5-238011-4

11 1 111

-1111

1-1633965-7

1-455888-2

CRIMPER, INSULATION O PREMIUM

SPACER, CRIMPER

1-1633965-7

1-455888-2

11 1 111

3-1752057-5 CRIMPER, WIRE PREMIUM, STEPPED

3-1752057-5

-77 -7 -6 -5 -2 PART NO

DESCRIPTION

ITEM A

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

0.5

0.13

0.013

0.0001

DWN

C.CHEN

CHK

S.XI

APVD

I.CRUZ

PRODUCT SPEC

13JUL2011

13JUL2011 NAME

APPLICATION SPEC

WEIGHT

SIZE

CAGE CODE

A1 00779

Customer Accessible Production Drawing

TE Connectivity

Harrisburg, PA 17105-3608

Ocean Side Feed

Applicator

DRAWING NO

RESTRICTED TO

2151146

SCALE

SHEET

1:2

REV

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

▷