C-2151137 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

8
7
6
5
THIS DRAWING IS UNPUBLISHED.
RELEASED FOR PUBLICATION
20
C ^{COPYRIGHT 20}
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER
REVISION
DESCRIPTION
FEED TYPE
CONVERT TO
2151137 -2
A
FINE CRIMP HEIGHT ADJUST
PNEUMATIC
SERVO LATCH PLATE
SMART APPLICATOR
2119951-1
2161326-1
2151137 -5
A
FINE CRIMP HEIGHT ADJUST
SERVO
4
LATCH PLATE
PNEUMATIC FEED
2119950-1
2151137 -6
A
NON-CRIMP HEIGHT ADJUST
SERVO
4 ^{LATCH PLATE} ₁₂
-
-
-
-
2151137 -7
A
FINE CRIMP HEIGHT ADJUST
NONE
-
-
D
7- 2151137 -7
A
CRIMP TOOLING KIT
-
-
-
4
3
APPLICATOR STYLE CONVERSION CHART
PART NUMBERS REQUIRED
-
8- 2151137 -5
1901094-3
-
8- 2151137 -4
-
1338685-1
-
-
-
-
5-18022-5
-
-
-
-
2119641-1
-
-
-
-
-
-
-
-
2119799-1
-
-
-
-
-
2168400-6 (QUANTITY 2)
-
-
2063440-2
-
-
-
-
APPLICATOR DATA
CRIMP
SIZE
WIRE 2.79 mm [.110]
INSUL 3.94 mm [.155]
APPLICATOR INSTRUCTIONS
408-10389
TYPE
F
F
TERMINAL DATA: TE TERMINAL
TE CRIMP SPECIFICATION
TERMINAL NAME: MK1 POSITIVE LOCK REC. 6.35 (.250 SERIES)
WIRE STRIP LENGTH
5.46-6.22 mm [.215-.245 IN]
TERMINAL
APPLICATION
C ^{SPECIFICATION}
114-5029
INSULATION DIAMETER RANGE
n ^{2.40-3.20 mm [.094-.126 IN]}
-
-
-
-
TERMINALS APPLIED
10
TE TERMINAL
C1__DWG_PN_1_0
TE TERMINAL
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_3_0
TE TERMINAL
C1__DWG_PN_4_0
154718-1
C1__DWG_PN_1_1
154718-2
C1__DWG_PN_2_1
154718-3
C1__DWG_PN_3_1
154718-4
C1__DWG_PN_4_1
154718-6
C1__DWG_PN_1_2
154718-7
C1__DWG_PN_2_2
154718-8
C1__DWG_PN_3_2
154718-9
C1__DWG_PN_4_2
1-154718-3
C1__DWG_PN_1_3
C1__DWG_PN_2_3
WIRE
SIZE
2.00mm2
1.25mm2
0.80mm2
CRIMP HEIGHT
mm [INCH]
1.87+/-0.05 [.074+/-.002] ^{W1__DWG_WGAUGE_1}
1.64+/-0.05 [.065+/-.002] ^{W1__DWG_WGAUGE_2}
1.52+/-0.05 [.060+/-.002] ^{W1__DWG_WGAUGE_3}
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
7.9
W1__DWG_CRIMP_HT_2
10.4
W1__DWG_CRIMP_HT_3
11.5
9
W1__FA_SETTING_1
W1__FA_SETTING_2
W1__FA_SETTING_3
TERMINAL DATA: TE TERMINAL
TE CRIMP SPECIFICATION
TERMINAL NAME: MK1 POSITIVE LOCK REC. 6.35 (.250 SERIES)
WIRE STRIP LENGTH
5.46-6.22 mm [.215-.245 IN]
TERMINAL
APPLICATION
13
SPECIFICATION
INSULATION DIAMETER RANGE
n ^{2.40-3.20 mm [.094-.126 IN]}
TERMINALS APPLIED
10
TE TERMINAL
C1__DWG_PN_1_0
TE TERMINAL
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_3_0
TE TERMINAL
C1__DWG_PN_4_0
154718-1
C1__DWG_PN_1_1
154718-2
C1__DWG_PN_2_1
154718-3
C1__DWG_PN_3_1
154718-4
C1__DWG_PN_4_1
154718-6
C1__DWG_PN_1_2
154718-7
C1__DWG_PN_2_2
154718-8
C1__DWG_PN_3_2
154718-9
C1__DWG_PN_4_2
1-154718-3
C1__DWG_PN_1_3
C1__DWG_PN_2_3
WIRE
SIZE
1.50mm2
CRIMP HEIGHT
mm [INCH]
1.65+/-0.05 [.065+/-.002] ^{W1__DWG_WGAUGE_1}
CRIMP HEIGHT
9
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
10.6
W1__FA_SETTING_1
1 _{RECOMMENDED SPARE PARTS}
2 _{GREASE BEARING SURFACES LIGHTLY}
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
B
SHEET SUPPLIED WITH THE APPLICATOR.
4 _{APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT}
ASSEMBLY. SEE BELOW FOR PART NUMBER:
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-
SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
2151137 -4
2151137 -5
2151137 -6
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6 _{APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62.}
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242.
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37.
7 _{GREASE THREADS, GROOVE AND O-RING ON ITEMS 35}
& 252.
8 _{MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY}
ACTUATE THE COUNTER.
9 _{CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE}
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
10 _{TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.}
11 _{TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,}
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
A
12 _{WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR}
USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM
WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT
AMP 4805 REV 31MAR2000
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
13 _{THIS CRIMP PARAMETER IS PROVIDED TO MEET A CUSTOM AND UNIQUE CUSTOMER}
IT HAS BEEN EVALUATED AND IS CONDITIONALLY SPECIFIED BY TE CONNECTIVITY.
THIS CUSTOMIZED CRIMP PARMETER IS NOT LISED AS AN APPROVED APPLICATION
CONNECTIVITY APPLICATION SPECIFICATION; HOWEVER, IT HAS BEEN VALIEDTED
TE CONNECTIVITY SPECIFICATIONS 109-18079(TEST GROUP 1) AND 114-18022.
TE CONNECTIVITY EXPRESSLY DISCLAIMS ANY AND ALL WARRANTIES THAT THE PRODUCT
SIMILARLY TO VALIDATED AND APPROVED APPLICATIONS, AS STATED WITHIN TE
SPECIFICATIONS, INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF
FOR PARTICULAR PURPOSE.
AS SUCH, IT IS HIGHLY RECOMMEDNED THAT THE CUSTOMER PERFORM FURTHER
PRODUCT PERFORMANCE IN THE SPECIFIC APPLICATION.
REQUIREMENT.
WITHIN A TE
ACCORDING
WILL PERFORM
CONNECTIVITY APPLICATION
MERCHANTABILITY OR FITNESS
DETAILED EVALUATION TO ASSESS
--1--
-1-11
----1
----1
----1
-1-11
-1-11
-77 -7 -6 -5 -2
2119957-2
8-21084-0
2119640-1
2079988-1
2119641-1
2119798-1
1-22279-3
PART NO
APPLICATOR SHIM PACK
O-RING, .676 ID, .070 DIA. MAT.
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
FEED CAM, AIR FEED
DETENT PIN
SPRING, COMPRESSION
DESCRIPTION
-
1
2119957-2
260
-
1
8-21084-0_GATD
252
-
1
2119640-1
250
-
1
2079988_GATD
249
-
1
2119641-1
248
-
1
2119798-1
247
-
1
1-22279-3_SIMP
246
ITEM
NO
ATLANTIC VERSION
Shown on sheets 1 of 4 & 2 of 4
(Pacific version shown on sheets 3 of 4
& 4 of 4)
2
LOC
DIST
SET UP GAUGE
2119599-1 A 66
P
LTR
A3
ECR-15-006016
REVISIONS
DESCRIPTION
1
DATE
17APR2015
DWN
APVD
JH JT
--1--
2119758-1 RAM, AMP STYLE, SIDE FEED, NON-ADJ.
-
1
2119758
245
-1111
2119082-9 CAM, SNAIL, INSULATION ADJUSTMENT
-
1
2119082-9
244
-1111
2079764-1 WASHER, WAVE SPRING, CREST-TO-CREST
-
1
2079764
243
6^{- 1 1 1 1}
2119083-1 RETAINER, INSULATION DIAL
-
1
2119083
242
-1111
7-18023-7 SCR, SKT HD CAP M3 X 4.0
-
1
7-18023-7
241
--22-
2168400-6 SHCS, LOW HEAD, RoHS, M5 X 16
-
2
2168400-6
240
----1
2063440-2 AIR FEED MODULE
-
1
2063440-2
238
--11-
--11-
2119740-2
1901094-3
TAG,IDENTIFICATION
SPACER, FEEDER
-
1
2119740-2
213
..
1
1901094-3
198
D
-1111
993111-1
PIN, SLOTTED SPRING 3.0 X 20.0
-
1
993111-1
177
----2
21045-3
RING, RETAIN, EXTERN, 3/16 CRESCENT
-
2
21045-3
172
-1111
994969-1
MAGNET, RARE EARTH HIGH ENERGY
-
1
994969-1_GATD
166
- REF REF REF REF
994970-2
COUNTER, MAGNETIC
-
1
COUNTER_994970
164
----1
240638-1
SPRING, FEED FINGER
-
1
240638
163
----1
3-23627-7 PIN, RETAIN, GRVD, 3/16 X .854
-
1
3-23627-7
137
----1
2119799-1 HOLDER,FEED FINGER, AF
-
1
2119799
136
- - REF REF -
SEE NOTE 4 MEMORY CHIP, PROGRAMMED
-
1
1901689_EMPTY_OCEAN_SF
135
--11-
1633743-1 SERVO FEED LATCH ASM
..
1
1633743-1
133
-1111
1-18028-2 WASHER, FLAT, REG M4
-
1
1-18028-2
119
- - REF REF -
2119944-1 FEED FINGER ASSEMBLY,SF
-
1
2119944-1
117
-2222
2168083-1 SCR, SKT HD CAP, RoHS, M3 X 8.0
-
2
2168083-1
95
-1111
455888-5
SPACER, CRIMPER
-
1
455888-5
82
-1111
2119956-1 DOCUMENTATION PACKAGE
-
1
2119956-1
71
-1--1
2119740-1 TAG,IDENTIFICATION
-
1
2119740-1
67
-2222
2168078-1 SCREW, DRIVE, RH, RoHS, 2 x .188
-
2
2168078-1
66
-1-11
2119793-1 LIMITER, ADJUSTMENT BOLT
-
1
2119793
63
6^{- 3 - 3 3}
992763-5
SCR, SET, SOC, CONE POINT, M3 x 4.0
-
3
992763-5
62
-2222
2-18032-5 SCR, SET, FLT POINT M5 X 20.0
-
2
2-18032-5
61
-1111
2079383-4 SCR, BHSC, RoHS (M4 X 8)
-
1
2079383-4
60
----1
----1
5-18022-5
1338685-1
SCR, HEX HD CAP, M4 X 6.0
PAWL, FEED
-
1
5-18022-5
59
-
1
1338685-1
56
C
-4444
2168400-1 SHCS, LOW HEAD, RoHS, M4 X 12
-
4
2168400-1
54
-2222
2168083-8 SCR, SKT HD CAP, RoHS, M4 X 16
-
2
2168083-8
53
-1111
5018030-1 NUT, HEX, REG, RoHS, M3
-
1
5018030-1
52
-1111
811242-5
BUMPER, HOLD DOWN
-
1
811242-5_OLD
51
-1111
690753-2
SPACER, TONKER
-
1
690753-2
50
----1
18023-9
SCR, SKT HD CAP M4 X 6.0
-
3
18023-9
49
-1111
2119656-9 APPLICATOR BASIC ASSEMBLY, SF
-
1
2119656-9
46
-1-11
2119370-1 RAM, AMP STYLE, SIDE FEED
-
1
2119370
44
-1111
2079383-7 SCR, BHSC, RoHS (M8 X 25)
-
1
2079383-7
41
-1-11
2119645-1 DISC, NUMBERED FA WIRE ADJUSTMENT
-
1
2119645
40
-1-11
2119957-1 APPLICATOR SHIM PACK
-
1
2119957-1
39
-1111
2119644-2 RAM WASHER, PRECISION
-
1
2119644-2
38
6^{- 1 1 1 1}
-1-11
2119085-1
2119092-1
FA HEAD, ATLANTIC STYLE
BOLT, ADJUSTMENT
-
1
2119085
37
-
1
2119092-1
35
-1111
1-1752356-8 SUPPORT, TERMINAL
-
1
1-1752356-8
34
-2222
2079383-5 SCR, BHSC, RoHS (M4 X 20)
-
2
2079383-5
33
-1111
2161328-1 HEX HEAD, FLANGED, M5 x 8mm LONG
-
1
2161328
32
-1111
1-1320908-2 SPACER, STRIP GUIDE
-
1
1-1320908-2
30
-1111
2119959-3 ASSEMBLY, STRIP GUIDE
-
1
2119959-3
29
-1111
1-455888-0 SPACER, CRIMPER
-
1
1-455888-0
28
-1111
-1111
356835-1
980371-4
LEVER, DRAG RELEASE
SCR, SKT HD SHLDR 5.0 DIA X 6.0
-
1
356835-1
27
-
1
980371-4
26
B
-1111
240792-1
DRAG, TERMINAL
-
1
240792-1
25
-1111
1320928-2 STRIP GUIDE
-
1
1320928-2
24
-1111
693855-8
FRONT STRIP GUIDE
-
1
693855-8
23
-1111
1-18028-2 WASHER, FLAT, REG M4
-
1
1-18028-2
22
-1111
2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.0
-
1
2168083-2
21
-2222
18025-2
WASHER, SPRG LOCK, REG M4
-
2
18025-2
20
-1111
2119533-1 STRIPPER, SIDE FEED
-
1
2119533
19
-2222
22283-1
SPRING, COMPRESSION
-
2
22283-1
18
1^{- 1 1 1 1}
-1111
2119806-1
3-22280-3
INSERT, SHEAR
SPRING, COMPRESSION
-
1
2119806
13
-
1
SIMP_3-22280-3
12
-1111
1-356885-4 STOP, SHEAR
-
1
1-356885-4
11
1- 1 1 1 1
2119805-1 SHEAR HOLDER, FRONT
-
1
2119805-1
10
1-1111
462006-6
FLOATING SHEAR, FRONT
-
1
462006-6
9
1^{1 1 111}
-1111
1333207-4
6-240641-9
ANVIL, COMBINATION .110
SPACER
-
1
1333207-4
8
-
1
6-240641-9
7
-1111
1-2119757-1 DEPRESSOR, SHEAR
-
1
1-2119757-1
5
-1111
1-238011-7 BLOCK, CRIMPER SPACER
-
1
1-238011-7
4
1^{1 1 111}
-1111
2-2119582-6
455888-6
CRIMPER, INSULATION F PREMIUM
SPACER, CRIMPER
-
1
2-2119582-6
3
-
1
455888-6
2
1^{1 1 111}
456408-9
CRIMPER, WIRE PREMIUM
-
1
456408-9
1
-77 -7 -6 -5 -2 PART NO
DESCRIPTION
ITEM _A
NO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
mm
MATERIAL
-
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
0.5
0.13
0.013
0.0001
-
-
-
DWN
S.ZOU
CHK
T.ELBIN
APVD
S.XI
PRODUCT SPEC
27JUN2011
27JUN2011
27JUN2011 ^NAME
-
APPLICATION SPEC
-
WEIGHT
-
SIZE
CAGE CODE
A1 ⁰⁰⁷⁷⁹
Customer Accessible Production Drawing
TE Connectivity
Harrisburg, PA 17105-3608
Ocean Side Feed
Applicator
-
DRAWING NO
RESTRICTED TO
2151137
SCALE
SHEET
1:2
OF
14
-
REV
A3
SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION