C-2151127 Datasheet, PDF(1/4 Page) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

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C-2151127 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

THIS DRAWING IS UNPUBLISHED.

C COPYRIGHT 20

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

DESCRIPTION

FEED TYPE

CONVERT TO

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

LOC

DIST

SET UP GAUGE

2119599-1

A 66

LTR

ECR-16-001180

REVISIONS

DESCRIPTION

DATE

26JAN2016

DWN

APVD

MR JDG

PNEUMATIC FEED

2119950-1

1338685-1

5-18022-5

2119641-1

2119799-1

2063440-1

2151127 -1

2151127 -2

2151127 -5

FINE CRIMP HEIGHT ADJUST

MECHANICAL

PNEUMATIC

SERVO

LATCH PLATE 4

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

PNEUMATIC FEED

2119951-1

2161326-1

2119949-1

2119951-1

2161326-1

2119949-1

2119950-1

1338685-1

8- 2151127 -5

8- 2151127 -4

5-18022-5

8- 2151127 -5

8- 2151127 -4

5-18022-5

1901094-3

2119653-1

1901094-3

2119653-1

2119641-1

2119799-1

2168400-6 (QUANTITY 2)

2063440-1

----1-

-1-111

--1---

-11111

2079988-1

2119641-1

2119798-1

1-22279-3

2119758-1

2119082-9

2079764-1

BUSHING, LCH5-12, MISUMI

FEED CAM, AIR FEED

DETENT PIN

SPRING, COMPRESSION

RAM, AMP STYLE, SIDE FEED, NON-ADJ.

CAM, SNAIL, INSULATION ADJUSTMENT

WASHER, WAVE SPRING, CREST-TO-CREST

2079988_GATD

249

2119641-1

248

2119798-1

247

1-22279-3_SIMP

246

2119758

245

2119082-9

244

2079764

243

2119083

2151127 -6

NON-CRIMP HEIGHT ADJUST

SERVO

6- 1 1 1 1 1

2119083-1 RETAINER, INSULATION DIAL

242 D

7-18023-7

4 LATCH PLATE 12

-11111

7-18023-7 SCR, SKT HD CAP M3 X 4.0

241

2168400-6

2151127 -7

FINE CRIMP HEIGHT ADJUST

NONE

--22--

2168400-6 SHCS, LOW HEAD, RoHS, M5 X 16

240

7- 2151127 -7

CRIMP TOOLING KIT

2119580-1

-----1

2119580-1 MECHANICAL FEED ASSEMBLY

239

2063440-1

----1-

2063440-1 AIR FEED MODULE

238

--11--

2119740-2 TAG,IDENTIFICATION

2119740-2

213

APPLICATOR DATA

--11--

----2-

1901094-3

21045-3

SPACER, FEEDER

RING, RETAIN, EXTERN, 3/16 CRESCENT

1901094-3

198

21045-3

172

CRIMP

SIZE

WIRE 1.16 mm [.046]

INSUL 1.78 mm [.070]

APPLICATOR INSTRUCTIONS

408-10389

TYPE

8- 1 1 1 1 1

- REF REF REF REF REF

----1-

994969-1

994970-2

240638-1

3-23627-7

2119799-1

MAGNET, RARE EARTH HIGH ENERGY

COUNTER, MAGNETIC

SPRING, FEED FINGER

PIN, RETAIN, GRVD, 3/16 X .854

HOLDER,FEED FINGER, AF

994969-1_GATD

166

COUNTER_994970

164

240638

163

3-23627-7

137

2119799

136

- - REF REF - -

SEE NOTE 4 MEMORY CHIP, PROGRAMMED

1901689_EMPTY_OCEAN_SF

135

--11--

1633743-1 SERVO FEED LATCH ASM

1633743-1

133

TERMINAL DATA:

TERMINAL NAME:

TE TERMINAL

TE CRIMP SPECIFICATION

GRACE INERTIA CONNECTOR 2.5 REC CONTACT

TERMINAL DATA:

TERMINAL NAME:

TE TERMINAL

TE CRIMP SPECIFICATION

GRACE INERTIA CONNECTOR 2.5 REC CONTACT

-11111

- - REF REF - -

-11111

1-18028-2

2119944-1

1-455888-8

WASHER, FLAT, REG M4

FEED FINGER ASSEMBLY,SF

SPACER, CRIMPER

1-18028-2

119

2119944-1

117

1-455888-8

WIRE STRIP LENGTH

1.70-2.30 mm [.067-.091 IN]

TERMINAL

APPLICATION

C SPECIFICATION

114-5359

TERMINALS APPLIED

INSULATION DIAMETER RANGE

n 1.08-1.90 mm [.043-.075 IN]

TE TERMINAL

C1__DWG_PN_1_0

TE TERMINAL

C1__DWG_PN_2_0

TE TERMINAL

C1__DWG_PN_3_0

TE TERMINAL

C1__DWG_PN_4_0

WIRE STRIP LENGTH

1.70-2.30 mm [.067-.091 IN]

TERMINAL

APPLICATION

SPECIFICATION

114-5527

TERMINALS APPLIED

TE TERMINAL

INSULATION DIAMETER RANGE

n 0.88-1.50 mm [.035-.059 IN]

TE TERMINAL

-11111

-1--11

-22222

-1-111

6- 3 - 3 3 3

-11111

5-547505-2

854769-4

2119956-1

2119740-1

2168078-1

2119793-1

992763-5

2079383-4

SPRING, COMPRESSION

HOLDER, INS

DOCUMENTATION PACKAGE

TAG,IDENTIFICATION

SCREW, DRIVE, RH, RoHS, 2 x .188

LIMITER, ADJUSTMENT BOLT

SCR, SET, SOC, CONE POINT, M3 x 4.0

SCR, BHSC, RoHS (M4 X 8)

SIMP_5-547505-2

854769-4

2119956-1

2119740-1

2168078-1

2119793

992763-5

2079383-4

1747063-1

C1__DWG_PN_1_1

1871859-1

C1__DWG_PN_2_1

1871859-2

C1__DWG_PN_3_1

2293351-1

----11

5-18022-5 SCR, HEX HD CAP, M4 X 6.0

5-18022-5

-11111

21028-2

PIN, SLOTTED SPRING .062 X .250

21028-2

----11

1338685-1 PAWL, FEED

1338685-1

-44444

2168400-1 SHCS, LOW HEAD, RoHS, M4 X 12

2168400-1

WIRE

SIZE

0.31-0.38mm2 (22AWG)

0.21-0.23mm2 (24AWG)

0.12-0.15mm2 (26AWG)

0.079mm2 (28AWG)

CRIMP HEIGHT

mm [INCH]

0.80+/-0.03 [.031+/-.001] W1__DWG_WGAUGE_1

0.73+/-0.03 [.029+/-.001] W1__DWG_WGAUGE_2

0.67+/-0.03 [.026+/-.001] W1__DWG_WGAUGE_3

0.64+/-0.03 [.025+/-.001] W1__DWG_WGAUGE_4

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

8.3

W1__DWG_CRIMP_HT_2

9.0

W1__DWG_CRIMP_HT_3

9.7

W1__DWG_CRIMP_HT_4

10.0

W1__FA_SETTING_1

W1__FA_SETTING_2

W1__FA_SETTING_3

W1__FA_SETTING_4

WIRE

SIZE

0.12-0.15mm2 (26AWG)

0.079mm2 (28AWG)

CRIMP HEIGHT

mm [INCH]

0.67+/-0.03 [.026+/-.001]

0.64+/-0.03 [.025+/-.001]

CRIMP HEIGHT

REFERENCE SETTING

9.7

10.0

-22222

----12

-----1

-11111

-1-111

-11111

18023-8

18023-9

2119652-1

2119653-1

2119656-9

2119370-1

2079383-7

SCR, SKT HD CAP M4 X 5.0

SCR, SKT HD CAP M4 X 6.0

FEED CAM, PRE FEED

FEED CAM, POST FEED

APPLICATOR BASIC ASSEMBLY, SF

RAM, AMP STYLE, SIDE FEED

SCR, BHSC, RoHS (M8 X 25)

18023-8

18023-9

2119652

2119653

2119656-9

2119370

2079383-7

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

-1-111

-11111

6- 1 1 1 1 1

7- 1 - 1 1 1

-11111

2119645-1

2119957-1

2119644-1

2119085-1

2119092-1

2-1752356-5

DISC, NUMBERED FA WIRE ADJUSTMENT

APPLICATOR SHIM PACK

RAM WASHER, PRECISION

FA HEAD, ATLANTIC STYLE

BOLT, ADJUSTMENT

SUPPORT, TERMINAL

2119645

2119957-1

2119644-1

2119085

2119092-1

2-1752356-5

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":

2151127 -4

2151127 -5

2151127 -6

-22222

-11111

2079383-5

2161328-1

1320908-6

2119959-1

455888-3

1320928-2

2168083-2

SCR, BHSC, RoHS (M4 X 20)

HEX HEAD, FLANGED, M5 x 8mm LONG

SPACER, STRIP GUIDE

ASSEMBLY, STRIP GUIDE

SPACER, CRIMPER

STRIP GUIDE

SCR, SKT HD CAP, RoHS, M4 X 8.0

2079383-5

2161328

1320908-6

2119959-1

455888-3

1320928-2

2168083-2

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62.

APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.

FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37.

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252.

-11111

11 1 - 1 1 1 1 1

-11111

1- 1 1111

1-18028-2

2119533-1

1-690518-9

2119806-1

3-22280-3

1-356885-4

2119805-1

WASHER, FLAT, REG M4

STRIPPER, SIDE FEED

HOLD DOWN, TERMINAL

INSERT, SHEAR

SPRING, COMPRESSION

STOP, SHEAR

SHEAR HOLDER, FRONT

1-18028-2

2119533

1-690518-9

2119806

SIMP_3-22280-3

1-356885-4

2119805-1

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

1- 1 1111

1111111

------

-11111

462006-6

6-1633703-9

2119780-9

FLOATING SHEAR, FRONT

ANVIL, COMBINATION

DEPRESSOR, SHEAR

462006-6

6-1633703-9

ITEM_7

ITEM_6

2119780-9

10 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET

FOR ADDITIONAL INFORMATION.

11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,

REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE

OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL

INFORMATION.

12 WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR

USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM

WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT

12 - - 1 - - -

7- 1 - 1 1 1

----1-

-77 -7 -6 -5 -2 -1

2119957-2

8-21084-0

2119640-1

PART NO

APPLICATOR SHIM PACK

O-RING, .676 ID, .070 DIA. MAT.

PUSH ROD, AIR FEED

DESCRIPTION

2119957-2

260

8-21084-0_GATD

252

2119640-1

250

ITEM

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

(Pacific version shown on sheets 3 of 4

& 4 of 4)

-11111

11 1 1 1 1 1

------

11 1 1 1 1 1

2-238011-0

1-2119582-2

6-1633305-7

BLOCK, CRIMPER SPACER

CRIMPER, INSULATION F PREMIUM

CRIMPER, WIRE PREMIUM

2-238011-0

1-2119582-2

ITEM_2

6-1633305-7

-77 -7 -6 -5 -2 -1 PART NO

DESCRIPTION

ITEM A

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

DWN

C.CHEN

CHK

S.XI

APVD

I.CRUZ

PRODUCT SPEC

22JUN2011

22JUN2011 NAME

APPLICATION SPEC

WEIGHT

SIZE

CAGE CODE

A1 00779

Customer Accessible Production Drawing

TE Connectivity

Harrisburg, PA 17105-3608

Ocean Side Feed

Applicator

DRAWING NO

RESTRICTED TO

2151127

SCALE

SHEET

1:2

REV

AMP 4805 REV 31MAR2000

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

▷