C-2151099 Datasheet, PDF(1/4 Page) TE Connectivity Ltd – THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

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C-2151099 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

THIS DRAWING IS UNPUBLISHED.

C COPYRIGHT 20

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

DESCRIPTION

FEED TYPE

CONVERT TO

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

LOC

DIST

SET UP GAUGE

2119599-1 A 66

LTR

ECR-15-012844

ECR-15-014224

REVISIONS

DESCRIPTION

DATE

01SEP2015

30SEP2015

DWN

APVD

MR JDG

KH JT

PNEUMATIC FEED

2119950-1

1338685-1

5-18022-5

2119641-1

2119799-1

2063440-1

2151099 -1

2151099 -2

2151099 -5

FINE CRIMP HEIGHT ADJUST

MECHANICAL

PNEUMATIC

SERVO

LATCH PLATE 4

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

PNEUMATIC FEED

2119951-1

2161326-1

2119949-1

2119951-1

2161326-1

2119949-1

2119950-1

1338685-1

8- 2151099 -5

8- 2151099 -4

5-18022-5

8- 2151099 -5

8- 2151099 -4

5-18022-5

1901094-3

2119653-1

1901094-3

2119653-1

2119641-1

2119799-1

2168400-6 (QUANTITY 2)

2063440-1

-1-111

--1---

-11111

6- 1 1111

-11111

--22--

1-22279-3

2119758-1

2119082-4

2079764-1

2119083-1

7-18023-7

2168400-6

SPRING, COMPRESSION

RAM, AMP STYLE, SIDE FEED, NON-ADJ.

CAM, SNAIL, INSULATION ADJUSTMENT

WASHER, WAVE SPRING, CREST-TO-CREST

RETAINER, INSULATION DIAL

SCR, SKT HD CAP M3 X 4.0

SHCS, LOW HEAD, RoHS, M5 X 16

1-22279-3_SIMP

246

2119758

245

2119082-4

244

2079764

243

2119083

242

7-18023-7

241

2168400-6

240

2119580-1

2151099 -6

NON-CRIMP HEIGHT ADJUST

SERVO

-----1

2119580-1 MECHANICAL FEED ASSEMBLY

239 D

2063440-1

4 LATCH PLATE 12

----1-

2063440-1 AIR FEED MODULE

238

2151099 -7

FINE CRIMP HEIGHT ADJUST

NONE

--11--

2119740-2 TAG,IDENTIFICATION

2119740-2

213

7- 2151099 -7

CRIMP TOOLING KIT

1901094-3

--11--

1901094-3 SPACER, FEEDER

198

993111-1

-11111

993111-1

PIN, SLOTTED SPRING 3.0 X 20.0

177

-11111

8-22280-7 SPRING, COMPRESSION

8-22280-7_SIMP

176

APPLICATOR DATA

CRIMP

SIZE

WIRE 2.03 mm [.080]

INSUL 2.55 mm [.100]

APPLICATOR INSTRUCTIONS

408-10389

TYPE

TERMINAL DATA: TE TERMINAL

TE CRIMP SPECIFICATION

TERMINAL NAME: JUNIOR-POWER-TIMER CONTACT

WIRE STRIP LENGTH

INSULATION DIAMETER RANGE

3.50-4.10mm [.138-.161 IN]

TERMINAL

APPLICATION

SPECIFICATION

n 1.40-2.10 mm [.055-.083 IN]

-11111

----2-

8- 1 1 1 1 1

- REF REF REF REF REF

----1-

- - REF REF - -

1752353-2

1901680-2

21045-3

994969-1

994970-2

240638-1

3-23627-7

2119799-1

SEE NOTE 4

GUIDE PIN,HOLDDOWN

RING, RETAIN, EXTERN, 3/16 CRESCENT

MAGNET, RARE EARTH HIGH ENERGY

COUNTER, MAGNETIC

SPRING, FEED FINGER

PIN, RETAIN, GRVD, 3/16 X .854

HOLDER,FEED FINGER, AF

MEMORY CHIP, PROGRAMMED

1752353-2

175

1901680-2

174

21045-3

172

994969-1_GATD

166

COUNTER_994970

164

240638

163

3-23627-7

137

2119799

136

1901689_EMPTY_OCEAN_SF

135

TERMINAL DATA: TE TERMINAL

TE CRIMP SPECIFICATION

TERMINAL NAME: JUNIOR-POWER-TIMER CONTACT

WIRE STRIP LENGTH

3.70-4.30 mm [.146-.169 IN]

TERMINAL

APPLICATION

C SPECIFICATION

(A) 114-18050

(B) 114-18051

INSULATION DIAMETER RANGE

n 1.40-2.10 mm [.055-.083 IN]

TERMINALS APPLIED

TE TERMINAL

(A) 964284-1

(A) 964284-2

(A) 964284-6

C1__DWG_PN_1_0

TE TERMINAL

C1__DWG_PN_2_0

TE TERMINAL

C1__DWG_PN_3_0

TE TERMINAL

C1__DWG_PN_4_0

C1__DWG_PN_1_1

(A) 1-964284-1

C1__DWG_PN_2_1

(B) 1-964294-3

C1__DWG_PN_3_1

C1__DWG_PN_4_1

C1__DWG_PN_1_2

(A) 2-964284-1

C1__DWG_PN_2_2

(B) 2-964294-1

C1__DWG_PN_3_2

C1__DWG_PN_4_2

C1__DWG_PN_1_3

(A) 4-964284-1

C1__DWG_PN_2_3

(B) 2-964294-2

C1__DWG_PN_3_3

C1__DWG_PN_4_3

TERMINAL DATA: TE TERMINAL

TE CRIMP SPECIFICATION

TERMINAL NAME: JUNIOR-POWER-TIMER CONTACT

WIRE STRIP LENGTH

3.50-4.10mm [.138-.161 IN]

TERMINAL

APPLICATION

SPECIFICATION

INSULATION DIAMETER RANGE

n 1.40-2.10 mm [.055-.083 IN]

TERMINALS APPLIED

TE TERMINAL

C1__DWG_PN_1_0

TE TERMINAL

C1__DWG_PN_2_0

TE TERMINAL

C1__DWG_PN_3_0

TE TERMINAL

C1__DWG_PN_4_0

C1__DWG_PN_1_1

C1__DWG_PN_2_1

C1__DWG_PN_3_1

C1__DWG_PN_4_1

C1__DWG_PN_1_2

C1__DWG_PN_2_2

C1__DWG_PN_3_2

C1__DWG_PN_4_2

C1__DWG_PN_1_3

C1__DWG_PN_2_3

C1__DWG_PN_3_3

C1__DWG_PN_4_3

TERMINALS APPLIED

TE TERMINAL

C1__DWG_PN_1_0

TE TERMINAL

C1__DWG_PN_2_0

TE TERMINAL

C1__DWG_PN_3_0

TE TERMINAL

C1__DWG_PN_4_0

964284-2

C1__DWG_PN_1_1

C1__DWG_PN_2_1

C1__DWG_PN_3_1

C1__DWG_PN_4_1

964284-6

C1__DWG_PN_1_2

C1__DWG_PN_2_2

C1__DWG_PN_3_2

C1__DWG_PN_4_2

2-964284-1

C1__DWG_PN_1_3

C1__DWG_PN_2_3

C1__DWG_PN_3_3

C1__DWG_PN_4_3

--11--

-11111

- - REF REF - -

-11111

WIRE

SIZE

0.35 + 0.35

0.35 + 0.75

TERMINAL DATA:

TERMINAL NAME:

CRIMP HEIGHT

mm [INCH]

1.18+/-0.05 [.046+/-.002] W1__DWG_WGAUGE_1

1.27+/-0.05 [.050+/-.002] W1__DWG_WGAUGE_2

CRIMP HEIGHT

REFERENCE SETTING

-11111

-1--11

-22222

W1__DWG_CRIMP_HT_1

4.7

W1__FA_SETTING_1

-1-111

W1__DWG_CRIMP_HT_2

5.7

W1__FA_SETTING_2

6- 3 - 3 3 3

TE TERMINAL

TE CRIMP SPECIFICATION

-11111

----11

JUNIOR-POWER-TIMER CONTACT

-11111

1633743-1

1-18028-2

2119944-1

455888-5

5-547505-2

854769-4

2119956-1

2119740-1

2168078-1

2119793-1

992763-5

2079383-4

5-18022-5

21028-2

SERVO FEED LATCH ASM

WASHER, FLAT, REG M4

FEED FINGER ASSEMBLY,SF

SPACER, CRIMPER

SPRING, COMPRESSION

HOLDER, INS

DOCUMENTATION PACKAGE

TAG,IDENTIFICATION

SCREW, DRIVE, RH, RoHS, 2 x .188

LIMITER, ADJUSTMENT BOLT

SCR, SET, SOC, CONE POINT, M3 x 4.0

SCR, BHSC, RoHS (M4 X 8)

SCR, HEX HD CAP, M4 X 6.0

PIN, SLOTTED SPRING .062 X .250

1633743-1

133

1-18028-2

119

2119944-1

117

455888-5

SIMP_5-547505-2

854769-4

2119956-1

2119740-1

2168078-1

2119793

992763-5

2079383-4

5-18022-5

21028-2

WIRE

SIZE

1.00mm2

0.75mm2

0.50mm2

CRIMP HEIGHT

mm [INCH]

1.20+/-0.05 [.047+/-.002] W1__DWG_WGAUGE_1

1.18+/-0.05 [.046+/-.002] W1__DWG_WGAUGE_2

1.15+/-0.05 [.045+/-.002] W1__DWG_WGAUGE_3

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

5.5

W1__DWG_CRIMP_HT_2

5.7

W1__DWG_CRIMP_HT_3

5.8

W1__FA_SETTING_1

W1__FA_SETTING_2

W1__FA_SETTING_3

WIRE

SIZE

1.00mm2

0.75mm2

0.50mm2

CRIMP HEIGHT

mm [INCH]

1.20+/-0.05 [.047+/-.002] W1__DWG_WGAUGE_1

1.18+/-0.05 [.046+/-.002] W1__DWG_WGAUGE_2

1.15+/-0.05 [.045+/-.002] W1__DWG_WGAUGE_3

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

5.5

W1__FA_SETTING_1

W1__DWG_CRIMP_HT_2

5.7

W1__FA_SETTING_2

W1__DWG_CRIMP_HT_3

5.8

W1__FA_SETTING_3

WIRE STRIP LENGTH

3.50-4.10mm [.138-.161 IN]

TERMINAL

APPLICATION

SPECIFICATION

TERMINALS APPLIED

INSULATION DIAMETER RANGE

n 1.40-2.10 mm [.055-.083 IN]

----11

-44444

-11111

6- 1 1 1 1 1

----12

-----1

1338685-1

2168400-1

1-5018030-0

1901681-1

2-1752354-4

18023-9

2119652-1

PAWL, FEED

SHCS, LOW HEAD, RoHS, M4 X 12

NUT, HEX, REG, RoHS, M3.5

HOLDDOWN, TERMINAL

STANDOFF,HOLD-DOWN

SCR, SKT HD CAP M4 X 6.0

FEED CAM, PRE FEED

1338685-1

2168400-1

1-5018030-0

1901681-1

2-1752354-4

18023-9

2119652

TE TERMINAL

C1__DWG_PN_1_0

TE TERMINAL

C1__DWG_PN_2_0

TE TERMINAL

C1__DWG_PN_3_0

TE TERMINAL

C1__DWG_PN_4_0

-----1

2119653-1 FEED CAM, POST FEED

2119653

2119656-9

1241388-1

C1__DWG_PN_1_1

C1__DWG_PN_2_1

C1__DWG_PN_3_1

C1__DWG_PN_4_1

-11111

2119656-9 APPLICATOR BASIC ASSEMBLY, SF

2119370

1241388-2

C1__DWG_PN_1_2

C1__DWG_PN_2_2

C1__DWG_PN_3_2

C1__DWG_PN_4_2

-1-111

2119370-1 RAM, AMP STYLE, SIDE FEED

1241388-3

C1__DWG_PN_1_3

C1__DWG_PN_2_3

C1__DWG_PN_3_3

C1__DWG_PN_4_3

-11111

2079383-7 SCR, BHSC, RoHS (M8 X 25)

2079383-7

-1-111

2119645-1 DISC, NUMBERED FA WIRE ADJUSTMENT

2119645

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

WIRE

SIZE

0.50 + 0.50mm2

0.50 + 0.35mm2

CRIMP HEIGHT

mm [INCH]

1.36+/-0.05 [.054+/-.002] W1__DWG_WGAUGE_1

1.23+/-0.05 [.048+/-.002] W1__DWG_WGAUGE_2

CRIMP HEIGHT

REFERENCE SETTING

-1-111

-11111

W1__DWG_CRIMP_HT_1

6.8

W1__FA_SETTING_1

W1__DWG_CRIMP_HT_2

5.2

W1__FA_SETTING_2

-11111

-22222

-11111

2119957-1

2119644-1

2119085-1

2119092-1

1752356-4

2079383-5

2161328-1

1-1320908-0

APPLICATOR SHIM PACK

RAM WASHER, PRECISION

FA HEAD, ATLANTIC STYLE

BOLT, ADJUSTMENT

SUPPORT, TERMINAL

SCR, BHSC, RoHS (M4 X 20)

HEX HEAD, FLANGED, M5 x 8mm LONG

SPACER, STRIP GUIDE

2119957-1

2119644-1

2119085

2119092-1

1752356-4

2079383-5

2161328

1-1320908-0

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":

2151099 -4

2151099 -5

2151099 -6

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 50

APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.

FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37

& 62.

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35

& 252.

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

& 50.

13 THIS CRIMP PARAMETER IS PROVIDED TO MEET A CUSTOM AND UNIQUE CUSTOMER

REQUIREMENT.

IT HAS BEEN EVALUATED AND IS CONDITIONALLY SPECIFIED BY TE CONNECTIVITY.

THIS

CUSTOMIZED CRIMP PARAMETER IS NOT LISTED AS AN APPROVED APPLICATION WITHIN

A TE

CONNECTIVITY APPLICATION SPECIFICATION; HOWEVER, IT HAS BEEN VALIDATED

ACCORDING TO

TE CONNECTIVITY SPECIFICATIONS 109-18079(TEST GROUP 1) AND 114-18022.

TE CONNECTIVITY

EXPRESSLY DISCLAIMS ANY AND ALL WARRANTIES THAT THE PRODUCT WILL PERFORM SIMILARLY TO

VALIDATED AND APPROVED APPLICATIONS, AS STATED WITHIN TE CONNECTIVITY APPLICATION

SPECIFICATIONS, INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF MERCHANTABILITY OR

FITNESS FOR PARTICULAR PURPOSE. AS SUCH, IT IS HIGHLY RECOMMENDED THAT THE CUSTOMER

PERFORM FURTHER DETAILED EVALUATION TO ASSESS PRODUCT PERFORMANCE IN THE

SPECIFIC

APPLICATION.

--1---

7- 1 - 1 1 1

----1-

-1-111

2119957-2

8-21084-0

2119640-1

2079988-1

2119641-1

2119798-1

APPLICATOR SHIM PACK

O-RING, .676 ID, .070 DIA. MAT.

PUSH ROD, AIR FEED

BUSHING, LCH5-12, MISUMI

FEED CAM, AIR FEED

DETENT PIN

2119957-2

260

8-21084-0_GATD

252

2119640-1

250

2079988_GATD

249

2119641-1

248

2119798-1

247

-11111

1- 1 1 1 1 1

-11111

1- 1 1 1 1 1

11 1 1111

-11111

11 1 1 1 1 1

-11111

11 1 1 1 1 1

2119959-2

455888-5

1320928-2

2168083-2

1-18028-2

2119533-1

2119806-1

3-22280-3

1-356885-4

2119805-1

1803095-1

1333204-2

2119780-7

2-238011-2

2119785-4

455888-5

1803125-2

ASSEMBLY, STRIP GUIDE

SPACER, CRIMPER

STRIP GUIDE

SCR, SKT HD CAP, RoHS, M4 X 8.0

WASHER, FLAT, REG M4

STRIPPER, SIDE FEED

INSERT, SHEAR

SPRING, COMPRESSION

STOP, SHEAR

SHEAR HOLDER, FRONT

FLOATING SHEAR, FRONT

ANVIL, COMBINATION

DEPRESSOR, SHEAR

BLOCK, CRIMPER SPACER

CRIMPER, INSULATION OVERLAP PREMIUM

SPACER, CRIMPER

CRIMPER, WIRE

2119959-2

455888-5

1320928-2

2168083-2

1-18028-2

2119533

2119806

SIMP_3-22280-3

1-356885-4

2119805-1

1803095-1

1333204-2

2119780-7

2-238011-2

2119785-4

455888-5

1803125-2

A 10 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET

FOR ADDITIONAL INFORMATION.

11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,

REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE

OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL

INFORMATION.

12 WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR

USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM

WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT

-77 -7 -6 -5 -2 -1 PART NO

DESCRIPTION

ITEM

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

(Pacific version shown on sheets 3 of 4

& 4 of 4)

-77 -7 -6 -5 -2 -1 PART NO

DESCRIPTION

ITEM A

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

0.5

0.13

0.013

0.0001

DWN

Y.YIN

CHK

G.BAILEY

APVD

S.XI

PRODUCT SPEC

22AUG2011

22AUG2011 NAME

APPLICATION SPEC

WEIGHT

SIZE

CAGE CODE

A1 00779

Customer Accessible Production Drawing

TE Connectivity

Harrisburg, PA 17105-3608

Ocean Side Feed

Applicator

DRAWING NO

RESTRICTED TO

2151099

SCALE

SHEET

1:2

REV

AMP 4805 REV 31MAR2000

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

▷