C-2151096 Datasheet, PDF(1/4 Page) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

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C-2151096 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

THIS DRAWING IS UNPUBLISHED.

C COPYRIGHT 20

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

DESCRIPTION

2151096 -1

FINE CRIMP HEIGHT ADJUST

2151096 -2

FINE CRIMP HEIGHT ADJUST

2151096 -5

FINE CRIMP HEIGHT ADJUST

2151096 -6

NON-CRIMP HEIGHT ADJUST

2151096 -7

7- 2151096 -7

FINE CRIMP HEIGHT ADJUST

CRIMP TOOLING KIT

APPLICATOR DATA

CRIMP

SIZE

WIRE 1.57 mm [.062]

INSUL 3.18 mm [.125]

APPLICATOR INSTRUCTIONS

408-10389

TYPE

TERMINAL DATA: TE TERMINAL

TE CRIMP SPECIFICATION

TERMINAL NAME: VAL-U-LOK PIN CONTACT

WIRE STRIP LENGTH

3.00-3.50 mm[.118-.138 IN]

TERMINAL

APPLICATION

SPECIFICATION

114-13172

INSULATION DIAMETER RANGE

n 1.50-3.30 mm[.059-.130 IN]

C TERMINALS APPLIED

TE TERMINAL

794955-1

794956-1

794956-5

TE TERMINAL

794955-2

794956-2

TE TERMINAL

794955-3

794956-3

TE TERMINAL

794955-4

794956-4

WIRE

SIZE

22 AWG + 20 AWG

17.45 AWG OR 0.936mm2

18 AWG OR 0.87mm2

2 X 22 AWG

20 AWG OR 0.50mm2

22 AWG OR 0.35mm2

24 AWG OR 0.20mm2

CRIMP HEIGHT

mm [INCH]

1.22+/-0.05 [.048+/-.002] W1__DWG_WGAUGE_1

1.17+/-0.05 [.046+/-.002] W1__DWG_WGAUGE_2

1.09+/-0.05 [.043+/-.002] W1__DWG_WGAUGE_3

1.07+/-0.05 [.042+/-.002]

0.99+/-0.05 [.039+/-.002]

0.89+/-0.05 [.035+/-.002]

0.81+/-0.05 [.032+/-.002]

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

4.1

W1__FA_SETTING_1

W1__DWG_CRIMP_HT_2

5.6

W1__FA_SETTING_2

W1__DWG_CRIMP_HT_3

5.1

W1__FA_SETTING_3

6.1

W1__FA_SETTING_4

6.3

7.3

8.2

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-2151096-4

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-2151096-4

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

8-2151096-5

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":

8-2151096-6

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62.

APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242.

FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37.

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252.

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

10 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET

FOR ADDITIONAL INFORMATION.

11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,

REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE

OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL

INFORMATION.

12 WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR

USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM

WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT

13 INSTALL ITEM 3 AS SHOWN FOR TERMINALS 2238016 AND 2238017.

14 INSTALL ITEM 3 WITH RELIEF INWARDS AGAINST ITEM 1

FOR TERMINALS 794955 AND 794956.

AMP 4805 REV 31MAR2000

FEED TYPE

CONVERT TO

PNEUMATIC FEED

2119950-1

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

1338685-1

5-18022-5

2119641-1

2119799-1

2063440-1

LOC

DIST

SET UP GAUGE

2119599-1

A 66

LTR

ECR-14-004245

ECR-14-009348

ECR-16-003904

ECR-16-006990

REVISIONS

DESCRIPTION

DATE

20MAR2014

23JUN2014

17MAR2016

13MAY2016

DWN

APVD

RK GB

KH TE

XZ TE

RS LZ

MECHANICAL

SERVO LATCH PLATE

2119951-1

8- 2151096 -5

1901094-3

2168400-6 (QUANTITY 2)

PNEUMATIC

SERVO

LATCH PLATE 4

SMART APPLICATOR

MECHANICAL FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

PNEUMATIC FEED

2161326-1

2119949-1

2119951-1

2161326-1

2119949-1

2119950-1

1338685-1

8- 2151096 -4

5-18022-5

8- 2151096 -5

8- 2151096 -4

5-18022-5

2119653-1

1901094-3

2119653-1

2119641-1

2119799-1

2168400-6 (QUANTITY 2)

2063440-1

----1-

-1-111

--1---

-11111

2119640-1

2079988-1

2119641-1

2119798-1

1-22279-3

2119758-1

2119082-9

PUSH ROD, AIR FEED

BUSHING, LCH5-12, MISUMI

FEED CAM, AIR FEED

DETENT PIN

SPRING, COMPRESSION

RAM, AMP STYLE, SIDE FEED, NON-ADJ.

CAM, SNAIL, INSULATION ADJUSTMENT

2119640-1

250

2079988_GATD

249

2119641-1

248

2119798-1

247

1-22279-3_SIMP

246

2119758

245

2119082-9

244

SERVO

4 LATCH PLATE 12

NONE

2079764

-11111

2079764-1 WASHER, WAVE SPRING, CREST-TO-CREST

243 D

2119083

6-11111

2119083-1 RETAINER, INSULATION DIAL

242

7-18023-7

-11111

7-18023-7 SCR, SKT HD CAP M3 X 4.0

241

2168400-6

--22--

2168400-6 SHCS, LOW HEAD, RoHS, M5 X 16

240

2119580-1

-----1

2119580-1 MECHANICAL FEED ASSEMBLY

239

----1-

2063440-1 AIR FEED MODULE

2063440-1

238

--11--

2119740-2 TAG,IDENTIFICATION

2119740-2

213

--11--

1901094-3 SPACER, FEEDER

1901094-3

198

----2-

21045-3

RING, RETAIN, EXTERN, 3/16 CRESCENT

21045-3

172

-11111

994969-1

MAGNET, RARE EARTH HIGH ENERGY

994969-1_GATD

166

- REF REF REF REF REF

994970-2

COUNTER, MAGNETIC

COUNTER_994970

164

----1-

240638-1

SPRING, FEED FINGER

240638

163

----1-

3-23627-7 PIN, RETAIN, GRVD, 3/16 X .854

3-23627-7

137

----1-

2119799-1 HOLDER,FEED FINGER, AF

2119799

136

TERMINAL DATA:

TERMINAL NAME:

TE TERMINAL

VAL-U-LOK PIN CONTACT

TE CRIMP SPECIFICATION

- - REF REF - -

--11--

-11111

SEE NOTE 4

1633743-1

1-18028-2

MEMORY CHIP, PROGRAMMED

SERVO FEED LATCH ASM

WASHER, FLAT, REG M4

1901689_EMPTY_OCEAN_SF

135

1633743-1

133

1-18028-2

119

WIRE STRIP LENGTH

INSULATION DIAMETER RANGE

- - REF REF - -

2119944-1 FEED FINGER ASSEMBLY,SF

2119944-1

117

3.00-3.50 mm [.118-.138 IN]

n 1.50-3.30 mm[.059-.130 IN]

-11111

455888-8

SPACER, CRIMPER

455888-8

TERMINAL

114-13172

-11111

2119956-1 DOCUMENTATION PACKAGE

2119956-1

APPLICATION

SPECIFICATION

-11111

-1--11

2119791-5

2119740-1

DEPRESSOR, WIRE

TAG,IDENTIFICATION

2119791-5

2119740-1

TERMINALS APPLIED

-22222

-1-111

2168078-1

2119793-1

SCREW, DRIVE, RH, RoHS, 2 x .188

LIMITER, ADJUSTMENT BOLT

2168078-1

2119793

TE TERMINAL

C1__DWG_PN_1_0

TE TERMINAL

C1__DWG_PN_2_0

TE TERMINAL

C1__DWG_PN_3_0

TE TERMINAL

C1__DWG_PN_4_0

2238016-1

C1__DWG_PN_1_1

2238017-1

C1__DWG_PN_2_1

C1__DWG_PN_3_1

C1__DWG_PN_4_1

6-3-333

-11111

992763-5

2079383-4

SCR, SET, SOC, CONE POINT, M3 x 4.0

SCR, BHSC, RoHS (M4 X 8)

992763-5

2079383-4

----11

5-18022-5 SCR, HEX HD CAP, M4 X 6.0

5-18022-5

----11

1338685-1 PAWL, FEED

1338685-1

-44444

2168400-1 SHCS, LOW HEAD, RoHS, M4 X 12

2168400-1

WIRE

SIZE

CRIMP HEIGHT

mm [INCH]

CRIMP HEIGHT

REFERENCE SETTING

-22222

-11111

1-2168083-0

5018030-1

SCR, SKT HD CAP, RoHS, M4 X 10

NUT, HEX, REG, RoHS, M3

1-2168083-0

5018030-1

22 AWG + 20 AWG

1.22+/-0.05 [.048+/-.002] W1__DWG_WGAUGE_1

W1__DWG_CRIMP_HT_1

4.1

W1__FA_SETTING_1

-11111

811242-5

BUMPER, HOLD DOWN

811242-5_OLD

18 AWG OR 0.87mm2

1.09+/-0.05 [.043+/-.002] W1__DWG_WGAUGE_2

W1__DWG_CRIMP_HT_2

5.1

W1__FA_SETTING_2

-11111

690753-2

SPACER, TONKER

690753-2

2 X 22 AWG

1.07+/-0.05 [.042+/-.002] W1__DWG_WGAUGE_3

W1__DWG_CRIMP_HT_3

5.6

W1__FA_SETTING_3

----12

18023-9

SCR, SKT HD CAP M4 X 6.0

18023-9

20 AWG OR 0.50mm2 0.99+/-0.05 [.039+/-.002]

6.3

-----1

2119652-1 FEED CAM, PRE FEED

2119652

22 AWG OR 0.35mm2 0.89+/-0.05 [.035+/-.002]

7.3

-----1

2119653-1 FEED CAM, POST FEED

2119653

-11111

2119656-9 APPLICATOR BASIC ASSEMBLY, SF

2119656-9

-1-111

2119370-1 RAM, AMP STYLE, SIDE FEED

2119370

-11111

2079383-7 SCR, BHSC, RoHS (M8 X 25)

2079383-7

-1-111

2119645-1 DISC, NUMBERED FA WIRE ADJUSTMENT

2119645

-1-111

2119957-1 APPLICATOR SHIM PACK

2119957-1

-11111

2119644-1 RAM WASHER, PRECISION

2119644-1

6 - 1 1111

2119085-1 FA HEAD, ATLANTIC STYLE

2119085

-1-111

2119092-1 BOLT, ADJUSTMENT

2119092-1

*WARNING

-11111

-22222

1752356-1

2079383-5

SUPPORT, TERMINAL

SCR, BHSC, RoHS (M4 X 20)

1752356-1

2079383-5

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

-11111

2161328-1 HEX HEAD, FLANGED, M5 x 8mm LONG

2161328

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

-11111

1320908-6

2119959-1

1320928-2

2168083-2

SPACER, STRIP GUIDE

ASSEMBLY, STRIP GUIDE

STRIP GUIDE

SCR, SKT HD CAP, RoHS, M4 X 8.0

1320908-6

2119959-1

1320928-2

2168083-2

-11111

1-18028-2 WASHER, FLAT, REG M4

1-18028-2

-11111

2119533-1 STRIPPER, SIDE FEED

2119533

1- 1 1 1 1 1

2119806-1 INSERT, SHEAR

2119806

-11111

3-22280-3 SPRING, COMPRESSION

SIMP_3-22280-3

-11111

1-356885-4 STOP, SHEAR

1-356885-4

1- 1 1 1 1 1

2119805-1 SHEAR HOLDER, FRONT

2119805-1

1- 1 1 1 1 1

1803095-1 FLOATING SHEAR, FRONT

1803095-1

11 1 1 1 1 1

------

7-1333202-5

ANVIL, COMBINATION

7-1333202-5

ITEM_7

------

ITEM_6

-11111

2119757-4 DEPRESSOR, SHEAR

2119757-4

-11111

1-238011-7 BLOCK, CRIMPER SPACER

1-238011-7

14 13 1 1 1 1 1 1 1

9-2119582-0 CRIMPER, INSULATION F PREMIUM

9-2119582-0

--1---

-1-111

2119957-2

8-21084-0

APPLICATOR SHIM PACK

O-RING, .676 ID, .070 DIA. MAT.

2119957-2

260

8-21084-0_GATD

252

------

11 1 1 1 1 1

1-456403-6

CRIMPER, WIRE PREMIUM

ITEM_2

1-456403-6

-77 -7 -6 -5 -2 -1 PART NO

DESCRIPTION

ITEM

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

(Pacific version shown on sheets 3 of 4

& 4 of 4)

-77 -7 -6 -5 -2 -1 PART NO

DESCRIPTION

ITEM A

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

DWN

L.ZHANG

CHK

L.ZHANG

APVD

S.XI

PRODUCT SPEC

10NOV2011

APPLICATION SPEC

WEIGHT

CUSTOMER DRAWING

NAME

SIZE

CAGE CODE

A1 00779

TE Connectivity

Harrisburg, PA 17105-3608

Ocean Side Feed

Applicator

DRAWING NO

RESTRICTED TO

2151096

SCALE

SHEET

1:2

REV

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

▷