C-2151089 Datasheet, PDF(1/4 Page) TE Connectivity Ltd – THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

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C-2151089 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

THIS DRAWING IS UNPUBLISHED.

C COPYRIGHT 20

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

2151089 -1

2151089 -2

2151089 -5

2151089 -6

2151089 -7

7- 2151089 -7

DESCRIPTION

FINE CRIMP HEIGHT ADJUST

NON-CRIMP HEIGHT ADJUST

FINE CRIMP HEIGHT ADJUST

CRIMP TOOLING KIT

FEED TYPE

MECHANICAL

PNEUMATIC

SERVO

LATCH PLATE 4

SERVO

4 LATCH PLATE 12

NONE

CONVERT TO

PNEUMATIC FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

PNEUMATIC FEED

APPLICATOR DATA

CRIMP

SIZE

WIRE 3.05 mm [.120]

INSUL 4.57 mm [.180]

APPLICATOR INSTRUCTIONS

408-10389

TYPE

TERMINAL DATA: TE TERMINAL

TE CRIMP SPECIFICATION

TERMINAL NAME: FASTIN-FASTON CONNECTOR .312 FLAG REC. CONTACT.

WIRE STRIP LENGTH

6.40-7.20 mm [.252-.283 IN]

TERMINAL

APPLICATION

C SPECIFICATION

114-3118

INSULATION DIAMETER RANGE

n 2.50-3.80 mm [.098-.150 IN]

TERMINALS APPLIED

TE TERMINAL

C1__DWG_PN_1_0

TE TERMINAL

C1__DWG_PN_2_0

TE TERMINAL

C1__DWG_PN_3_0

TE TERMINAL

C1__DWG_PN_4_0

180453-1

C1__DWG_PN_1_1

180453-2

C1__DWG_PN_2_1

180453-4

C1__DWG_PN_3_1

180453-6

C1__DWG_PN_4_1

1-180453-2

C1__DWG_PN_1_2

WIRE

SIZE

2.50mm2

2.00mm2

1.50mm2

1.00mm2

CRIMP HEIGHT

mm [INCH]

1.90+/-0.05 [.075+/-.002] W1__DWG_WGAUGE_1

1.75+/-0.05 [.069+/-.002] W1__DWG_WGAUGE_2

1.62+/-0.05 [.064+/-.002] W1__DWG_WGAUGE_3

1.47+/-0.05 [.058+/-.002] W1__DWG_WGAUGE_4

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

6.8

W1__DWG_CRIMP_HT_2

8.6

W1__DWG_CRIMP_HT_3

9.6

W1__DWG_CRIMP_HT_4

11.3

W1__FA_SETTING_1

W1__FA_SETTING_2

W1__FA_SETTING_3

W1__FA_SETTING_4

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":

2151089 -4

2151089 -5

2151089 -6

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62.

APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.

FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37.

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252.

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

10 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET

FOR ADDITIONAL INFORMATION.

11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,

REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE

OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL

INFORMATION.

12 WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR

USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM

WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT

13 GRIND TO LENGTH AT ASSEMBLY.

AMP 4805 REV 31MAR2000

2119950-1

2119951-1

2161326-1

2119949-1

2119951-1

2161326-1

2119949-1

2119950-1

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

1338685-2

5-18022-5

8- 2151089 -5

8- 2151089 -4

5-18022-5

8- 2151089 -5

8- 2151089 -4

5-18022-5

2119641-1

1901094-3

2119653-1

1901094-3

2119653-1

2119641-1

2119799-1

2063440-1

2168400-6 (QUANTITY 2)

2063440-1

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

--1---

-1-111

----1-

-1-111

-77 -7 -6 -5 -2 -1

2119957-2

8-21084-0

2119640-1

2079988-1

2119641-1

2119798-1

PART NO

APPLICATOR SHIM PACK

O-RING, .676 ID, .070 DIA. MAT.

PUSH ROD, AIR FEED

BUSHING, LCH5-12, MISUMI

FEED CAM, AIR FEED

DETENT PIN

DESCRIPTION

2119957-2

260

8-21084-0_GATD

252

2119640-1

250

2079988_GATD

249

2119641-1

248

2119798-1

247

ITEM

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

(Pacific version shown on sheets 3 of 4

& 4 of 4)

LOC

DIST

SET UP GAUGE

2119599-1 A 66

LTR

ECR-14-019111

ECR-16-004183

ECR-16-005378

REVISIONS

DESCRIPTION

DATE

23DEC2014

21MAR2016

13APR2016

DWN

APVD

LG GB

JH JDG

XZ JDG

-1-111

--1---

-11111

6- 1 1 1 1 1

--22--

-----1

----1-

--11--

----2-

-11111

- REF REF REF REF REF

----1-

4 - - REF REF - -

--11--

-11111

- 457 457 457 457 457

-11111

- - REF REF - -

-11111

-22222

-11111

-22222

-11111

-1--11

-22222

-1-111

6- 3 - 3 3 3

-11111

----11

13 - 2 2 2 2 2

-11111

----12

-----1

-11111

-1-111

-11111

-1-111

-11111

6-11111

-1-111

-22222

-11111

-22222

-11111

-22222

-44444

-11111

1- 1 1 1 1 1

11 1 1 1 1 1

-11111

11 1 1 1 1 1

-11111

11 1 1 1 1 1

1-22279-3

2119758-1

2119082-6

2079764-1

2119083-1

2168400-6

2119580-1

2063440-1

2119740-2

1901094-3

21045-3

994969-1

994970-2

240638-1

3-23627-7

2119799-1

SEE NOTE 4

1633743-1

2217068-1

2030758-3

5018030-2

1-2168083-0

986220-3

1-22281-8

2119944-1

3-690487-8

23238-1

980371-4

2168400-1

2168083-6

2-18032-5

1-2168083-3

455888-5

2119956-1

2119740-1

2168078-1

2119793-1

992763-5

2079383-4

5-18022-5

1338685-2

1-18023-4

1803011-4

18023-9

2119652-1

2119653-1

2119656-1

2119370-1

2079383-7

2119645-1

2119957-1

2119644-2

2119085-1

2119092-1

2079383-8

2161328-1

1-1320908-1

1-1901086-9

22282-1

356835-1

6-690754-4

7-690440-5

2168083-8

1-18028-2

2161830-1

2-1583859-0

2-1803012-3

1803010-1

238009-3

7-2119785-0

3-455888-7

2-456409-9

SPRING, COMPRESSION

RAM, AMP STYLE, SIDE FEED, NON-ADJ.

CAM, SNAIL, INSULATION ADJUSTMENT

WASHER, WAVE SPRING, CREST-TO-CREST

RETAINER, INSULATION DIAL

SHCS, LOW HEAD, RoHS, M5 X 16

MECHANICAL FEED ASSEMBLY

AIR FEED MODULE

TAG,IDENTIFICATION

SPACER, FEEDER

RING, RETAIN, EXTERN, 3/16 CRESCENT

MAGNET, RARE EARTH HIGH ENERGY

COUNTER, MAGNETIC

SPRING, FEED FINGER

PIN, RETAIN, GRVD, 3/16 X .854

HOLDER,FEED FINGER, AF

MEMORY CHIP, PROGRAMMED

SERVO FEED LATCH ASM

BRACKET, AIR BLAST

TUBING, POLYURETHANE

NUT, HEX, REG, RoHS, M4

SCR, SKT HD CAP, RoHS, M4 X 10

CLAMP, CABLE, BLACK

SPRING, COMPRESSION

FEED FINGER ASSEMBLY,SF

GUIDE, FRONT STRIP

INSERT, COUPLING

SCR, SKT HD SHLDR 5.0 DIA X 6.0

SHCS, LOW HEAD, RoHS, M4 X 12

SCR, SKT HD CAP, RoHS, M5 X 65

SCR, SET, FLT POINT M5 X 20.0

SCR, SKT HD CAP, RoHS, M3 X 16

SPACER, CRIMPER

DOCUMENTATION PACKAGE

TAG,IDENTIFICATION

SCREW, DRIVE, RH, RoHS, 2 x .188

LIMITER, ADJUSTMENT BOLT

SCR, SET, SOC, CONE POINT, M3 x 4.0

SCR, BHSC, RoHS (M4 X 8)

SCR, HEX HD CAP, M4 X 6.0

PAWL, FEED

SCR, SKT HD CAP M4 X 20.0

HOLDER, SLUG BLADE

SCR, SKT HD CAP M4 X 6.0

FEED CAM, PRE FEED

FEED CAM, POST FEED

APPLICATOR BASIC ASSEMBLY, SF

RAM, AMP STYLE, SIDE FEED

SCR, BHSC, RoHS (M8 X 25)

DISC, NUMBERED FA WIRE ADJUSTMENT

APPLICATOR SHIM PACK

RAM WASHER, PRECISION

FA HEAD, ATLANTIC STYLE

BOLT, ADJUSTMENT

SCR, BHSC, RoHS (M4 X 16)

HEX HEAD, FLANGED, M5 x 8mm LONG

SPACER, STRIP GUIDE

PLATE, STRIP GUIDE

SPRING, COMPRESSION

LEVER, DRAG RELEASE

DRAG, SPECIAL

GUIDE, REAR STRIP

SCR, SKT HD CAP, RoHS, M4 X 16

WASHER, FLAT, REG M4

COMBINATION STRIPPER

BLADE, SLUG

PLATE, REAR SHEAR

ANVIL, SPCEIAL, COMBINATION

BLOCK, FL CRIMPER SPACER

CRIMPER, INSULATION OVERLAP PREMIUM

SPACER, CRIMPER

CRIMPER, WIRE .120 "F" PREMIUM

1-22279-3_SIMP

246

2119758

245

2119082-6

244

2079764

243

2119083

242

2168400-6

240

2119580-1

239

2063440-1

238

2119740-2

213

1901094-3

198

21045-3

172

994969-1_GATD

166

COUNTER_994970

164

240638

163

3-23627-7

137

2119799

136

1901689_EMPTY_OCEAN_SF

135

1633743-1

133

2217068-1

130

2030758-3_2151622

129

5018030-2

128

1-2168083-0

127

986220-3

126

SIMP_1-22281-8

121

2119944-1

117

3-690487-8

115

23238

101

980371-4

100

2168400-1

2168083-6

2-18032-5

1-2168083-3

455888-5

2119956-1

2119740-1

2168078-1

2119793

992763-5

2079383-4

5-18022-5

1338685-2

1-18023-4

1803011-4

18023-9

2119652

2119653

2119656-1

2119370

2079383-7

2119645

2119957-1

2119644-2

2119085

2119092-1

2079383-8

2161328

1-1320908-1

1-1901086-9

22282-1

356835-1

6-690754-4

7-690440-5

2168083-8

1-18028-2

2161830-1

2-1583859-0

2-1803012-3

1803010-1_OLD

238009-3

7-2119785-0

3-455888-7

2-456409-9

-77 -7 -6 -5 -2 -1 PART NO

DESCRIPTION

ITEM A

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

DWN

S.ZOU

CHK

T.ELBIN

APVD

S.XI

PRODUCT SPEC

26MAY2011

APPLICATION SPEC

WEIGHT

CUSTOMER DRAWING

NAME

SIZE

CAGE CODE

A1 00779

TE Connectivity

Harrisburg, PA 17105-3608

Ocean Side Feed

Applicator

DRAWING NO

RESTRICTED TO

2151089

SCALE

SHEET

1:2

REV

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

▷