C-2151086 Datasheet, PDF(1/4 Page) TE Connectivity Ltd – THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

English

English German Russian Spanish Italian Polish Chinese Japanese Korean French Portuguese	Language :

C-2151086 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

THIS DRAWING IS UNPUBLISHED.

C COPYRIGHT 20

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

2151086 -2

2151086 -5

2151086 -6

2151086 -7

7- 2151086 -7

DESCRIPTION

FINE CRIMP HEIGHT ADJUST

NON-CRIMP HEIGHT ADJUST

FINE CRIMP HEIGHT ADJUST

CRIMP TOOLING KIT

FEED TYPE 10

PNEUMATIC

SERVO

LATCH PLATE

SERVO

LATCH PLATE

NONE

CONVERT TO

SERVO LATCH PLATE

SMART APPLICATOR

PNEUMATIC FEED

2119951-1

2161326-1

2119950-1

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

1338685-1

5-18022-5

8- 2151086 -5

8- 2151086 -4

5-18022-5

1901094-3

2119641-1

2119799-1

2168400-6 (QUANTITY 2)

2063440-2

APPLICATOR DATA

CRIMP

SIZE

WIRE 4.06 mm [.160]

INSUL 6.10 mm [.240]

APPLICATOR INSTRUCTIONS

408-10389

TYPE

TERMINAL DATA: TE TERMINAL

TE CRIMP SPECIFICATION

TERMINAL NAME: REC CTC M SIZE DYNAMIC CONN D-5 SEIES

WIRE STRIP LENGTH

5.80-6.80 mm [.228-.268 IN]

TERMINAL

APPLICATION

C SPECIFICATION

(A)114-5206

(B)114-51009

INSULATION DIAMETER RANGE

n 4.00-5.20 mm [.157-.205 IN]

TERMINALS APPLIED

TE TERMINAL

C1__DWG_PN_1_0

TE TERMINAL

C1__DWG_PN_2_0

TE TERMINAL

C1__DWG_PN_3_0

TE TERMINAL

C1__DWG_PN_4_0

(A) 179956-2

C1__DWG_PN_1_1

(A) 179956-3

C1__DWG_PN_2_1

(A) 179956-6

C1__DWG_PN_3_1

(A) 917803-2

C1__DWG_PN_4_1

(A) 917803-3

C1__DWG_PN_1_2

(B) 84695-1

C1__DWG_PN_2_2

WIRE

SIZE

10 AWG

12 AWG

CRIMP HEIGHT

mm [INCH]

2.63+/-0.05 [.104+/-.002] W1__DWG_WGAUGE_1

2.32+/-0.05 [.091+/-.002] W1__DWG_WGAUGE_2

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

8.2

W1__DWG_CRIMP_HT_2

11.3

W1__FA_SETTING_1

W1__FA_SETTING_2

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":

2151086 -4

2151086 -5

2151086 -6

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62.

APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242.

FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37.

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35

& 252.

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

10 TERMINAL PITCH NOT COMPATIBE WITH MECHANICAL FEED.

11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,

REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE

OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL

INFORMATION.

12 WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR

USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM

WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT

AMP 4805 REV 31MAR2000

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

-2222

-1111

-77 -7 -6 -5 -2

2168083-1

1-1633782-2

PART NO

SCR, SKT HD CAP, RoHS, M3 X 8.0

FENCE

DESCRIPTION

2168083-1

269

1-1633782-2

267

ITEM

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

(Pacific version shown on sheets 3 of 4

& 4 of 4)

LOC

DIST

SET UP GAUGE

2119599-1 A 66

LTR

ECR-16-001803

ECR-16-015556

REVISIONS

DESCRIPTION

DATE

09FEB2016

03NOV2016

DWN

APVD

MR GB

YY JDG

--1--

2119957-2 APPLICATOR SHIM PACK

2119957-2

260

-1-11

8-21084-0 O-RING, .676 ID, .070 DIA. MAT.

8-21084-0_GATD

252

----1

2119640-1 PUSH ROD, AIR FEED

2119640-1

250

----1

2079988-1 BUSHING, LCH5-12, MISUMI

2079988_GATD

249

----1

2119641-1 FEED CAM, AIR FEED

2119641-1

248

-1-11

2119798-1 DETENT PIN

2119798-1

247

-1-11

1-22279-3 SPRING, COMPRESSION

1-22279-3_SIMP

246

--1--

-1111

2119758-1

2119082-7

RAM, AMP STYLE, SIDE FEED, NON-ADJ.

CAM, SNAIL, INSULATION ADJUSTMENT

2119758

245 D

2119082-7

244

-1111

2079764-1 WASHER, WAVE SPRING, CREST-TO-CREST

2079764

243

6- 1 1 1 1

-1111

2119083-1

7-18023-7

RETAINER, INSULATION DIAL

SCR, SKT HD CAP M3 X 4.0

2119083

242

7-18023-7

241

--22-

2168400-6 SHCS, LOW HEAD, RoHS, M5 X 16

2168400-6

240

----1

2063440-2 AIR FEED MODULE

2063440-2

238

--11-

2119740-2 TAG,IDENTIFICATION

2119740-2

213

--11-

1901094-3 SPACER, FEEDER

1901094-3

198

----2

21045-3

RING, RETAIN, EXTERN, 3/16 CRESCENT

21045-3

172

-1111

994969-1

MAGNET, RARE EARTH HIGH ENERGY

994969-1_GATD

166

- REF REF REF REF

994970-2

COUNTER, MAGNETIC

COUNTER_994970

164

----1

240638-1

SPRING, FEED FINGER

240638

163

----1

3-23627-7 PIN, RETAIN, GRVD, 3/16 X .854

3-23627-7

137

----1

2119799-1 HOLDER,FEED FINGER, AF

2119799

136

- - REF REF -

SEE NOTE 4 MEMORY CHIP, PROGRAMMED

1901689_EMPTY_OCEAN_SF

135

--11-

1633743-1 SERVO FEED LATCH ASM

1633743-1

133

-1111

1-18028-2 WASHER, FLAT, REG M4

1-18028-2

119

- - REF REF -

2119944-1 FEED FINGER ASSEMBLY,SF

2119944-1

117

-1111

1-690438-0 FRONT STRIP GUIDE

1-690438-0

-1111

455888-5

SPACER, CRIMPER

455888-5

-2222

18024-6

SCR, BTN SKT HD CAP (M4 X 8.0)

18024-6

-1111

1633470-4

2119956-1

EXTENSION PLATE

DOCUMENTATION PACKAGE

1633470-4

2119956-1

-1--1

2119740-1 TAG,IDENTIFICATION

2119740-1

-2222

2168078-1 SCREW, DRIVE, RH, RoHS, 2 x .188

2168078-1

-1-11

2119793-1 LIMITER, ADJUSTMENT BOLT

2119793

6- 3 - 3 3

-1111

992763-5

2079383-4

SCR, SET, SOC, CONE POINT, M3 x 4.0

SCR, BHSC, RoHS (M4 X 8)

992763-5

2079383-4

----1

5-18022-5 SCR, HEX HD CAP, M4 X 6.0

5-18022-5

----1

1338685-1 PAWL, FEED

1338685-1

-4444

2168400-1 SHCS, LOW HEAD, RoHS, M4 X 12

2168400-1

-2222

1-2168083-0 SCR, SKT HD CAP, RoHS, M4 X 10

1-2168083-0

-1111

5018030-1 NUT, HEX, REG, RoHS, M3

5018030-1

-1111

811242-5

BUMPER, HOLD DOWN

811242-5_OLD

-1111

690753-2

SPACER, TONKER

690753-2

----1

18023-9

SCR, SKT HD CAP M4 X 6.0

18023-9

-1111

2119656-9 APPLICATOR BASIC ASSEMBLY, SF

2119656-9

-1-11

2119370-1 RAM, AMP STYLE, SIDE FEED

2119370

-1111

2079383-7 SCR, BHSC, RoHS (M8 X 25)

2079383-7

-1-11

2119645-1 DISC, NUMBERED FA WIRE ADJUSTMENT

2119645

-1-11

2119957-1 APPLICATOR SHIM PACK

2119957-1

-1111

2119644-3 RAM WASHER, PRECISION

2119644-3

6- 1 1 1 1

-1-11

-1111

2119085-1

2119092-1

1752356-6

FA HEAD, ATLANTIC STYLE

BOLT, ADJUSTMENT

SUPPORT, TERMINAL

2119085_PRE_REV_K

2119092-1

1752356-6

-2222

2079383-5 SCR, BHSC, RoHS (M4 X 20)

2079383-5

-1111

2161328-1 HEX HEAD, FLANGED, M5 x 8mm LONG

2161328

-1111

1320908-8 SPACER, STRIP GUIDE

1320908-8

-1111

2119959-8 ASSEMBLY, STRIP GUIDE

2119959-8

-1111

455888-3

SPACER, CRIMPER

455888-3

-1111

1320928-6 STRIP GUIDE

1320928-6

-1111

2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.0

2168083-2

-1111

1-18028-2 WASHER, FLAT, REG M4

1-18028-2

-1111

2119533-1 STRIPPER, SIDE FEED

2119533

1- 1 1 1 1

-1111

2119806-1

3-22280-3

INSERT, SHEAR

SPRING, COMPRESSION

2119806

SIMP_3-22280-3

-1111

1-356885-4 STOP, SHEAR

1-356885-4

1- 1 111

1- 1 1 1 1

111111

-1111

2-2119805-1

454276-5

1333211-5

1-2119757-0

SHEAR HOLDER, FRONT

FLOATING SHEAR, FRONT

ANVIL, COMBINATION .150-.300

DEPRESSOR, SHEAR

2-2119805-1

454276-5

1333211-5

1-2119757-0

-1111

238011-2

BLOCK, CRIMPER SPACER

238011-2

11 1 111

-1111

1-2119582-6

1-455888-0

CRIMPER, INSULATION F PREMIUM

SPACER, CRIMPER

1-2119582-6

1-455888-0

11 1 111

456414-7

CRIMPER, WIRE

456414-7

-77 -7 -6 -5 -2 PART NO

DESCRIPTION

ITEM A

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

DWN

Y.YIN

CHK

G.BAILEY

APVD

S.XI

PRODUCT SPEC

08SEP2011

08SEP2011 NAME

APPLICATION SPEC

WEIGHT

SIZE

CAGE CODE

A1 00779

Customer Accessible Production Drawing

TE Connectivity

Harrisburg, PA 17105-3608

Ocean Side Feed

Applicator

DRAWING NO

RESTRICTED TO

2151086

SCALE

SHEET

1:2

REV

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

▷