C-2151082 Datasheet, PDF(1/4 Page) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

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C-2151082 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

THIS DRAWING IS UNPUBLISHED.

C COPYRIGHT 20

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

2151082 -1

2151082 -2

2151082 -5

2151082 -6

2151082 -7

7- 2151082 -7

DESCRIPTION

FINE CRIMP HEIGHT ADJUST

NON-CRIMP HEIGHT ADJUST

FINE CRIMP HEIGHT ADJUST

CRIMP TOOLING KIT

FEED TYPE

MECHANICAL

PNEUMATIC

SERVO

LATCH PLATE 4

SERVO

4 LATCH PLATE 12

NONE

CONVERT TO

PNEUMATIC FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

PNEUMATIC FEED

APPLICATOR DATA

CRIMP

SIZE

WIRE 1.16 mm [.046]

INSUL 1.35 mm [.053]

APPLICATOR INSTRUCTIONS

408-10389

TYPE

TERMINAL DATA: TE TERMINAL

TE CRIMP SPECIFICATION

TERMINAL NAME: DYNAMIC D1000-M CONTACT

WIRE STRIP LENGTH

1.70-2.30 mm [.067-.091 IN]

TERMINAL

APPLICATION

C SPECIFICATION

114-5377

INSULATION DIAMETER RANGE

n 1.08-1.60 mm [.043-.063 IN]

TERMINALS APPLIED

TE TERMINAL

C1__DWG_PN_1_0

TE TERMINAL

C1__DWG_PN_2_0

TE TERMINAL

C1__DWG_PN_3_0

TE TERMINAL

C1__DWG_PN_4_0

1827570-2

C1__DWG_PN_1_1

1871303-1

C1__DWG_PN_2_1

1903112-2

C1__DWG_PN_3_1

1903120-1

C1__DWG_PN_4_1

1939991-2

C1__DWG_PN_1_2

WIRE

SIZE

22 AWG

24 AWG

26 AWG

28 AWG

CRIMP HEIGHT

mm [INCH]

0.80+/-0.03 [.031+/-.001] W1__DWG_WGAUGE_1

0.73+/-0.03 [.029+/-.001] W1__DWG_WGAUGE_2

0.67+/-0.03 [.026+/-.001] W1__DWG_WGAUGE_3

0.64+/-0.03 [.025+/-.001] W1__DWG_WGAUGE_4

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

4.6

W1__DWG_CRIMP_HT_2

5.3

W1__DWG_CRIMP_HT_3

6.0

W1__DWG_CRIMP_HT_4

6.3

W1__FA_SETTING_1

W1__FA_SETTING_2

W1__FA_SETTING_3

W1__FA_SETTING_4

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":

2151082 -4

2151082 -5

2151082 -6

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62.

APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242.

FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37.

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35

& 252.

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

10 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET

FOR ADDITIONAL INFORMATION.

11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,

REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE

OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL

INFORMATION.

12 WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR

USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM

WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT

AMP 4805 REV 31MAR2000

2119950-1

2119951-1

2161326-1

2119949-1

2119951-1

2161326-1

2119949-1

2119950-1

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

1338685-1

5-18022-5

8- 2151082 -5

8- 2151082 -4

5-18022-5

8- 2151082 -5

8- 2151082 -4

5-18022-5

2119641-1

1901094-3

2119653-1

1901094-3

2119653-1

2119641-1

2119799-1

2063440-1

2168400-6 (QUANTITY 2)

2063440-1

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

(Pacific version shown on sheets 3 of 4

& 4 of 4)

LOC

DIST

SET UP GAUGE

2119599-1 A 66

LTR

ECR-15-011448

ECR-15-017659

REVISIONS

DESCRIPTION

DATE

03AUG2015

04DEC2015

DWN

APVD

MR JDG

YY CT

--1---

2119957-2 APPLICATOR SHIM PACK

2119957-2

260

7- 1 - 1 1 1

8-21084-0 O-RING, .676 ID, .070 DIA. MAT.

8-21084-0_GATD

252

----1-

2119640-1 PUSH ROD, AIR FEED

2119640-1

250

----1-

2079988-1

2119641-1

BUSHING, LCH5-12, MISUMI

FEED CAM, AIR FEED

2079988_GATD

249

2119641-1

248

-1-111

2119798-1 DETENT PIN

2119798-1

247

-1-111

1-22279-3 SPRING, COMPRESSION

1-22279-3_SIMP

246

--1---

2119758-1 RAM, AMP STYLE, SIDE FEED, NON-ADJ.

2119758

245

-11111

2119082-9 CAM, SNAIL, INSULATION ADJUSTMENT

2119082-9

244

-11111

2079764-1 WASHER, WAVE SPRING, CREST-TO-CREST

2079764

243

6- 1 1 1 1 1

-11111

2119083-1

7-18023-7

RETAINER, INSULATION DIAL

SCR, SKT HD CAP M3 X 4.0

2119083

242

7-18023-7

241

--22--

2168400-6 SHCS, LOW HEAD, RoHS, M5 X 16

2168400-6

240

-----1

2119580-1 MECHANICAL FEED ASSEMBLY

2119580-1

239

----1-

2063440-1 AIR FEED MODULE

2063440-1

238

--11--

2119740-2 TAG,IDENTIFICATION

2119740-2

213

--11--

1901094-3 SPACER, FEEDER

1901094-3

198

----2-

21045-3

RING, RETAIN, EXTERN, 3/16 CRESCENT

21045-3

172

8- 1 1 1 1 1

- REF REF REF REF REF

994969-1

994970-2

MAGNET, RARE EARTH HIGH ENERGY

COUNTER, MAGNETIC

994969-1_GATD

166

COUNTER_994970

164

----1-

240638-1

SPRING, FEED FINGER

240638

163

----1-

3-23627-7 PIN, RETAIN, GRVD, 3/16 X .854

3-23627-7

137

----1-

2119799-1 HOLDER,FEED FINGER, AF

2119799

136

- - REF REF - -

SEE NOTE 4 MEMORY CHIP, PROGRAMMED

1901689_EMPTY_OCEAN_SF

135

--11--

1633743-1 SERVO FEED LATCH ASM

1633743-1

133

-11111

- - REF REF - -

1-18028-2

2119944-1

WASHER, FLAT, REG M4

FEED FINGER ASSEMBLY,SF

1-18028-2

119 C

2119944-1

117

-11111

455888-5

SPACER, CRIMPER

455888-5

-11111

2119956-1 DOCUMENTATION PACKAGE

2119956-1

-11111

2119791-5 DEPRESSOR, WIRE

2119791-5

-1--11

2119740-1 TAG,IDENTIFICATION

2119740-1

-22222

2168078-1 SCREW, DRIVE, RH, RoHS, 2 x .188

2168078-1

-1-111

2119793-1 LIMITER, ADJUSTMENT BOLT

2119793

6- 3 - 3 3 3

-11111

992763-5

2079383-4

SCR, SET, SOC, CONE POINT, M3 x 4.0

SCR, BHSC, RoHS (M4 X 8)

992763-5

2079383-4

----11

5-18022-5 SCR, HEX HD CAP, M4 X 6.0

5-18022-5

----11

1338685-1 PAWL, FEED

1338685-1

-22222

2168400-1 SHCS, LOW HEAD, RoHS, M4 X 12

2168400-1

-22222

2168083-5 SCR, SKT HD CAP, RoHS, M4 X 6.0

2168083-5

----11

18023-9

SCR, SKT HD CAP M4 X 6.0

18023-9

-----1

2119652-1 FEED CAM, PRE FEED

2119652

-----1

2119653-1 FEED CAM, POST FEED

2119653

-11111

2119656-9 APPLICATOR BASIC ASSEMBLY, SF

2119656-9

-1-111

2119370-1 RAM, AMP STYLE, SIDE FEED

2119370

-11111

2079383-7 SCR, BHSC, RoHS (M8 X 25)

2079383-7

-1-111

2119645-1 DISC, NUMBERED FA WIRE ADJUSTMENT

2119645

-1-111

2119957-1 APPLICATOR SHIM PACK

2119957-1

-11111

6- 1 1 1 1 1

1-2119644-4

2119085-1

RAM WASHER, PRECISION

FA HEAD, ATLANTIC STYLE

1-2119644-4

2119085

7- 1 - 1 1 1

-22222

2119092-1

2079383-5

BOLT, ADJUSTMENT

SCR, BHSC, RoHS (M4 X 20)

2119092-1

2079383-5

-11111

2161328-1 HEX HEAD, FLANGED, M5 x 8mm LONG

2161328

-11111

1320908-3 SPACER, STRIP GUIDE

1320908-3

-11111

2119959-1 ASSEMBLY, STRIP GUIDE

2119959-1

-11111

1320928-2 STRIP GUIDE

1320928-2

-11111

2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.0

2168083-2

-11111

1-18028-2 WASHER, FLAT, REG M4

1-18028-2

-11111

2119533-3 STRIPPER, SIDE FEED

2119533-3

-11111

1463053-3 HOLD DOWN,TERMINAL

1463053-3_US

1- 1 1 1 1 1

2119806-1 INSERT, SHEAR

2119806

-11111

3-22280-3 SPRING, COMPRESSION

SIMP_3-22280-3

-11111

1-356885-4 STOP, SHEAR

1-356885-4

1- 1 1 1 1 1

2119805-1 SHEAR HOLDER, FRONT

2119805-1

1- 1 1 1 1 1

1803095-1 FLOATING SHEAR, FRONT

1803095-1

11 1 1 1 1 1

1-1729372-0 ANVIL, HD-C

1-1729372-0_AT

-11111

2119757-8 DEPRESSOR, SHEAR

2119757-8

-11111

5-238011-6 BLOCK, CRIMPER SPACER

5-238011-6

11 1 1 1 1 1

3-1803017-1 CRIMPER, INSULATION F

3-1803017-1

11 1 1 1 1 1

234156-6

CRIMPER, WIRE

234156-6

-77 -7 -6 -5 -2 -1 PART NO

DESCRIPTION

ITEM A

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

DWN

Y.YIN

CHK

G.BAILEY

APVD

S.XI

PRODUCT SPEC

31AUG2011

31AUG2011 NAME

APPLICATION SPEC

WEIGHT

SIZE

CAGE CODE

A1 00779

Customer Accessible Production Drawing

TE Connectivity

Harrisburg, PA 17105-3608

Ocean Side Feed

Applicator

DRAWING NO

RESTRICTED TO

2151082

SCALE

SHEET

1:2

REV

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

▷