C-2151070 Datasheet, PDF(1/4 Page) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

English

English German Russian Spanish Italian Polish Chinese Japanese Korean French Portuguese	Language :

C-2151070 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

THIS DRAWING IS UNPUBLISHED.

C COPYRIGHT 20

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

2151070 -1

2151070 -2

2151070 -5

2151070 -6

2151070 -7

7- 2151070 -7

DESCRIPTION

FINE CRIMP HEIGHT ADJUST

NON-CRIMP HEIGHT ADJUST

FINE CRIMP HEIGHT ADJUST

CRIMP TOOLING KIT

FEED TYPE

MECHANICAL

PNEUMATIC

SERVO

LATCH PLATE 4

SERVO

4 LATCH PLATE 12

NONE

CONVERT TO

PNEUMATIC FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

PNEUMATIC FEED

2119950-1

2119951-1

2161326-1

2119949-1

2119951-1

2161326-1

2119949-1

2119950-1

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

1338685-1

5-18022-5

8- 2151070 -5

8- 2151070 -4

5-18022-5

8- 2151070 -5

8- 2151070 -4

5-18022-5

2119641-1

1901094-3

2119653-1

1901094-3

2119653-1

2119641-1

2119799-1

2063440-1

2168400-6 (QUANTITY 2)

2063440-1

APPLICATOR DATA

CRIMP

SIZE

WIRE 3.30 mm [.130]

INSUL 4.57 mm [.180]

APPLICATOR INSTRUCTIONS

408-10389

TYPE

TERMINAL DATA: TE TERMINAL

TE CRIMP SPECIFICATION

TERMINAL NAME: STANDARD POWER TIMER CONTACT

WIRE STRIP LENGTH

4.40-5.00 mm [.173-.197 IN]

TERMINAL

APPLICATION

C SPECIFICATION

(A)114-18037

(B)114-18388

INSULATION DIAMETER RANGE

n 3.30-4.50 mm [.130-.177 IN]

TERMINALS APPLIED

13 TE TERMINAL

(A) 964328-1

C1__DWG_PN_1_0

C1__DWG_PN_1_1

TE TERMINAL

(A) 964328-5

C1__DWG_PN_2_0

TE TERMINAL

C1__DWG_PN_3_0

TE TERMINAL

C1__DWG_PN_4_0

C1__DWG_PN_2_1

(B) 1241406-1

C1__DWG_PN_3_1

(B) 1241406-3

C1__DWG_PN_4_1

(B)1-2208461-1

(B)1-2208461-3

TERMINAL DATA: TE TERMINAL

TE CRIMP SPECIFICATION

TERMINAL NAME: STANDARD POWER TIMER CONTACT

WIRE STRIP LENGTH

INSULATION DIAMETER RANGE

4.40-5.00 mm [.173-.197 IN]

TERMINAL

APPLICATION

SPECIFICATION

1-5

n 3.30-4.50 mm [.130-.177 IN]

TERMINALS APPLIED

TE TERMINAL

C1__DWG_PN_1_0

TE TERMINAL

C1__DWG_PN_2_0

TE TERMINAL

C1__DWG_PN_3_0

TE TERMINAL

C1__DWG_PN_4_0

1241406-1

C1__DWG_PN_1_1

964328-1

C1__DWG_PN_2_1

C1__DWG_PN_3_1

C1__DWG_PN_4_1

WIRE

SIZE

4.00mm2

3.50mm2

3.00mm2

CRIMP HEIGHT

mm [INCH]

2.35+/-0.05 [.093+/-.002] W1__DWG_WGAUGE_1

2.24+/-0.05 [.088+/-.002] W1__DWG_WGAUGE_2

2.13+/-0.05 [.084+/-.002] W1__DWG_WGAUGE_3

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

4.3

W1__DWG_CRIMP_HT_2

5.9

W1__DWG_CRIMP_HT_3

6.8

W1__FA_SETTING_1

W1__FA_SETTING_2

W1__FA_SETTING_3

WIRE

SIZE

15 1.50mm2+2.50mm2

CRIMP HEIGHT

mm [INCH]

2.35+/-0.05 [.093+/-.002] W1__DWG_WGAUGE_1

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

4.3

W1__FA_SETTING_1

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":

2151070 -4

2151070 -5

2151070 -6

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62.

APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.

FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37.

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35

& 252.

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

10 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET

FOR ADDITIONAL INFORMATION.

11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,

REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE

OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL

INFORMATION.

12 WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR

USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM

WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT

13 USE ITEM 34 WITH TERMINAL 964328.

14 USE ITEM 261 WITH TERMINAL 1241406.

AMP 4805 REV 31MAR2000

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

15 THIS CRIMP PARAMETER IS PROVIDED TO MEET A CUSTOM AND UNIQUE CUSTOMER

IT HAS BEEN EVALUATED AND IS CONDITIONALLY SPECIFIED BY TE CONNECTIVITY.

CUSTOMIZED CRIMP PARMETER IS NOT LISED AS AN APPROVED APPLICATION WITHIN A

CONNECTIVITY APPLICATION SPECIFICATION; HOWEVER, IT HAS BEEN VALIEDTED

TE CONNECTIVITY SPECIFICATIONS 109-18079(TEST GROUP 1) AND 114-18022. TE

EXPRESSLY DISCLAIMS ANY AND ALL WARRANTIES THAT THE PRODUCT WILL PERFORM

TO VALIDATED AND APPROVED APPLICATIONS, AS STATED WITHIN TE CONNECTIVITY

SPECIFICATIONS, INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF

OR FITNESS FOR PARTICULAR PURPOSE. AS SUCH, IT IS HIGHLY RECOMMEDNED THAT

CUSTOMER PERFORM FURTHER DETAILED EVALUATION TO ASSESS PRODUCT PERFORMANCE

THE SPECIFIC APPLICATION.

REQUIREMENT.

THIS

ACCORDING

CONNECTIVITY

SIMILARLY

APPLICATION

MERCHANTABILITY

THE

14 - 1 1 1 1 1

--1---

-1-111

-77 -7 -6 -5 -2 -1

1-1752356-5

2119957-2

8-21084-0

PART NO

SUPPORT, TERMINAL

APPLICATOR SHIM PACK

O-RING, .676 ID, .070 DIA. MAT.

DESCRIPTION

1-1752356-5

261

2119957-2

260

8-21084-0_GATD

252

ITEM

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

(Pacific version shown on sheets 3 of 4

& 4 of 4)

LOC

DIST

SET UP GAUGE

2119599-1 A 66

LTR

ECR-15-004306

ECR-15-008562

REVISIONS

DESCRIPTION

DATE

18MAR2015

05JUN2015

DWN

APVD

YY GB

XZ JT

----1-

2119640-1 PUSH ROD, AIR FEED

2119640-1

250

----1-

2079988-1 BUSHING, LCH5-12, MISUMI

2079988_GATD

249

----1-

2119641-1 FEED CAM, AIR FEED

2119641-1

248

-1-111

2119798-1 DETENT PIN

2119798-1

247

-1-111

1-22279-3 SPRING, COMPRESSION

1-22279-3_SIMP

246

--1---

2119758-1 RAM, AMP STYLE, SIDE FEED, NON-ADJ.

2119758

245

-11111

2119082-7 CAM, SNAIL, INSULATION ADJUSTMENT

2119082-7

244

-11111

6- 1 1 1 1 1

-11111

2079764-1

2119083-1

18023-1

WASHER, WAVE SPRING, CREST-TO-CREST

RETAINER, INSULATION DIAL

SCR, SKT HD CAP M3 X 5.0

2079764

243 D

2119083

242

18023-1

241

--22--

2168400-6 SHCS, LOW HEAD, RoHS, M5 X 16

2168400-6

240

-----1

2119580-1 MECHANICAL FEED ASSEMBLY

2119580-1

239

----1-

2063440-1 AIR FEED MODULE

2063440-1

238

--11--

2119740-2 TAG,IDENTIFICATION

2119740-2

213

--11--

1901094-3 SPACER, FEEDER

1901094-3

198

----2-

21045-3

RING, RETAIN, EXTERN, 3/16 CRESCENT

21045-3

172

-11111

994969-1

MAGNET, RARE EARTH HIGH ENERGY

994969-1_GATD

166

- REF REF REF REF REF

994970-2

COUNTER, MAGNETIC

COUNTER_994970

164

----1-

240638-1

SPRING, FEED FINGER

240638

163

----1-

3-23627-7 PIN, RETAIN, GRVD, 3/16 X .854

3-23627-7

137

----1-

2119799-1 HOLDER,FEED FINGER, AF

2119799

136

- - REF REF - -

SEE NOTE 4 MEMORY CHIP, PROGRAMMED

1901689_EMPTY_OCEAN_SF

135

--11--

1633743-1 SERVO FEED LATCH ASM

1633743-1

133

-11111

1-18028-2 WASHER, FLAT, REG M4

1-18028-2

119

- - REF REF - -

2119944-1 FEED FINGER ASSEMBLY,SF

2119944-1

117

-11111

455888-5

SPACER, CRIMPER

455888-5

-11111

2119956-1 DOCUMENTATION PACKAGE

2119956-1

-11111

2119791-9 DEPRESSOR, WIRE

2119791-9

-1--11

2119740-1 TAG,IDENTIFICATION

2119740-1

-22222

-1-111

2168078-1

2119793-1

SCREW, DRIVE, RH, RoHS, 2 x .188

LIMITER, ADJUSTMENT BOLT

2168078-1

2119793

6- 3 -333

-11111

992763-5

2079383-4

SCR, SET, SOC, CONE POINT, M3 x 4.0

SCR, BHSC, RoHS (M4 X 8)

992763-5

2079383-4

----11

5-18022-5 SCR, HEX HD CAP, M4 X 6.0

5-18022-5

----11

1338685-1 PAWL, FEED

1338685-1

-44444

2168400-1 SHCS, LOW HEAD, RoHS, M4 X 12

2168400-1

-22222

2168083-3 SCR, SKT HD CAP, RoHS, M4 X 12.0

2168083-3

-11111

5018030-1 NUT, HEX, REG, RoHS, M3

5018030-1

-11111

811242-5

BUMPER, HOLD DOWN

811242-5_OLD

-11111

690753-2

SPACER, TONKER

690753-2

----12

18023-9

SCR, SKT HD CAP M4 X 6.0

18023-9

-----1

2119652-1 FEED CAM, PRE FEED

2119652

-----1

2119653-1 FEED CAM, POST FEED

2119653

-11111

2119656-9 APPLICATOR BASIC ASSEMBLY, SF

2119656-9

-1-111

2119370-1 RAM, AMP STYLE, SIDE FEED

2119370

-11111

2079383-7 SCR, BHSC, RoHS (M8 X 25)

2079383-7

-1-111

2119645-1 DISC, NUMBERED FA WIRE ADJUSTMENT

2119645

-1-111

2119957-1 APPLICATOR SHIM PACK

2119957-1

-11111

2119644-2 RAM WASHER, PRECISION

2119644-2

6-11111

2119085-1 FA HEAD, ATLANTIC STYLE

2119085

-1-111

2119092-1 BOLT, ADJUSTMENT

2119092-1

13 - 1 1 1 1 1

-22222

1-1752356-1

1-2079383-3

SUPPORT, TERMINAL

SCR, BHSC, RoHS (M4 X 25)

1-1752356-1

1-2079383-3

-11111

2161328-1 HEX HEAD, FLANGED, M5 x 8mm LONG

2161328

-11111

1-1320908-8 SPACER, STRIP GUIDE

1-1320908-8

-11111

2119959-2 ASSEMBLY, STRIP GUIDE

2119959-2

-11111

1-455888-0 SPACER, CRIMPER

1-455888-0

-11111

1320928-2 STRIP GUIDE

1320928-2

-22222

1-18028-2 WASHER, FLAT, REG M4

1-18028-2

-11111

2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.0

2168083-2

-11111

1-18028-2 WASHER, FLAT, REG M4

1-18028-2

-11111

2119533-1 STRIPPER, SIDE FEED

2119533

1- 1 1 1 1 1

-11111

2119806-1

3-22280-3

INSERT, SHEAR

SPRING, COMPRESSION

2119806

SIMP_3-22280-3

-11111

1-356885-4 STOP, SHEAR

1-356885-4

1- 1 1 1 1 1

11 1 1 1 1 1

-11111

2119805-1

454276-5

1333209-1

3-240641-4

SHEAR HOLDER, FRONT

FLOATING SHEAR, FRONT

ANVIL, COMBINATION .130

SPACER

2119805-1

454276-5

1333209-1

3-240641-4

-11111

1-2119757-0 DEPRESSOR, SHEAR

1-2119757-0

-11111

1-238011-7 BLOCK, CRIMPER SPACER

1-238011-7

11 1 1 1 1 1

2119785-3

456410-4

CRIMPER, INSULATION OVERLAP PREMIUM

CRIMPER, WIRE PREMIUM

2119785-3

456410-4

-77 -7 -6 -5 -2 -1 PART NO

DESCRIPTION

ITEM A

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

0.5

0.13

0.013

0.0001

DWN

K.HUANG

CHK

S.XI

APVD

I.CRUZ

PRODUCT SPEC

16SEP2011

16SEP2011 NAME

APPLICATION SPEC

WEIGHT

SIZE

CAGE CODE

A1 00779

Customer Accessible Production Drawing

TE Connectivity

Harrisburg, PA 17105-3608

Ocean Side Feed

Applicator

DRAWING NO

RESTRICTED TO

2151070

SCALE

SHEET

1:2

REV

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

▷